Desoutter ELS7-360-A4S Cordless Angle Screwdriver Instruction Manual

June 12, 2024
Desoutter

ELS7-360-A4S Cordless Angle Screwdriver

Product Information

General Information

Desoutter offers extended warranty and state of the art
preventive maintenance through its Tool Care contracts. For further
information contact your local Service representative.

Website Information concerning our Products, Accessories, Spare
Parts and Published Matters can be found on the Desoutter website.
Please visit: www.desouttertools.com.

Information about spare parts Exploded views and spare parts
lists are available in Service Link at www.desouttertools.com.

Dimensions

Dimension mm in.
A 439 17.28
B 66 2.60
C 57 2.24

Overview

ELS tools are cordless angle-head screwdrivers. They are
hand-held by the operator and powered by a Desoutter battery pack.
Tools are delivered with 1 Pset. The torque can be adjusted
manually on the tool. The speed can be adjusted by using:

ELC tools are wireless angle-head screwdrivers. They are
hand-held by the operator and powered by a Desoutter battery pack.
Psets and Assembly Processes can be set up with:

Product Description

  1. Output drive
  2. Trigger
  3. Reporting LEDs
  4. Reverse button
  5. Battery footprint
  6. Identification ring

Technical Data

Model| Input voltage (V)| Output drive| Torque range (Nm)| Torque range (ft.lb)
---|---|---|---|---
ELS 7-360-A4S| 18| Sq. 1/4| |
ELS 7-880-A| 18| Hex. 1/4| |

Printed Matter No. 6159929250_EN

Issue No.

03

Date

11/2021

Page

1 / 32

Cordless Angle Screwdriver

Product Instructions

Model ELS7-360-A4S ELS7-880-A ELS7-880-A10S ELS15-480-A ELS15-480-A4S ELS30-300-A ELS45-180-A ELS60-160-A ELC7-360-A4S-W ELC7-880-A-W ELC15-480-A-W ELC30-300-A-W ELC45-180-A-W ELC60-160-A-W

Part number 6151657250 6151656280 6151658880 6151656290 6151658390 6151656300 6151656310 6151656320 6151661040 6151661050 6151661060 6151661070 6151661080 6151661090

Download the latest version of this document at http://www.desouttertools.com/info/6159929250_EN
WARNING
Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference

Table of Contents
Product Information ……………………………………………………………………………………………………………… 4 General Information…………………………………………………………………………………………………………. 4 Warranty………………………………………………………………………………………………………………. 4 Website ……………………………………………………………………………………………………………….. 4 Information about spare parts …………………………………………………………………………………. 4 Dimensions ………………………………………………………………………………………………………….. 4 CAD files ……………………………………………………………………………………………………………… 5 Overview ……………………………………………………………………………………………………………………….. 5 General overview ………………………………………………………………………………………………….. 5 Product description ……………………………………………………………………………………………….. 6 Technical data………………………………………………………………………………………………………. 6 Accessories………………………………………………………………………………………………………….. 9 Default tool Ethernet configuration…………………………………………………………………………. 10 WI-FI settings ……………………………………………………………………………………………………… 10
Installation………………………………………………………………………………………………………………………….. 13 Installation Instructions…………………………………………………………………………………………………… 13 Inserting the battery pack……………………………………………………………………………………… 13 Changing the angle head orientation ……………………………………………………………………… 13 How to connect the tool to Speed Setting Module ……………………………………………………. 14 How to connect ELC tools to CVIMONITOR……………………………………………………………. 14 How to install optional accessories ………………………………………………………………………… 14
Operation……………………………………………………………………………………………………………………………. 15 Configuration Instructions……………………………………………………………………………………………….. 15 How to configure the tool ……………………………………………………………………………………… 15 How to change network parameters ………………………………………………………………………. 18 Operating Instructions ……………………………………………………………………………………………………. 19 How to use the tool ……………………………………………………………………………………………… 19 How to wake up the tool……………………………………………………………………………………….. 21
Service……………………………………………………………………………………………………………………………….. 22 How to read tool counters with Speed Setting Module………………………………………………………… 22 Tool counters and maintenance alert with CVIMONITOR……………………………………………………. 22 Tool identification with CVIMONITOR ………………………………………………………………………………. 23 Maintenance Instructions ……………………………………………………………………………………………….. 23 Clutch maintenance …………………………………………………………………………………………….. 23 Lubrication Instructions ………………………………………………………………………………………………….. 23 Clutch lubrication alarm………………………………………………………………………………………… 23 Advanced tool maintenance with ACCESS KEY………………………………………………………………… 23 Declaring fixed accessories ………………………………………………………………………………….. 23 Upgrading tool firmware ……………………………………………………………………………………….. 23
Troubleshooting …………………………………………………………………………………………………………………. 24 Low battery alarm………………………………………………………………………………………………………….. 24 LED behaviour………………………………………………………………………………………………………………. 24 Backup alarms ……………………………………………………………………………………………………. 24 Green LED behaviour ………………………………………………………………………………………….. 24

2 / 32

11/2021

Blue LED behaviour …………………………………………………………………………………………….. 25 Red LED behaviour……………………………………………………………………………………………… 25 Specific LED pattern ……………………………………………………………………………………………. 25 List of user infos related to the tools…………………………………………………………………………………. 25

11/2021

3 / 32

Product Information

EN

Product Information
General Information
WARNING Risk of Property Damage or Severe Injury Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury. Read all Safety Information delivered together with the different parts of the system. Read all Product Instructions for installation, operation and maintenance of the different parts of the system. Read all locally legislated safety regulations regarding the system and parts thereof. Save all Safety Information and instructions for future reference.
Warranty · Product warranty will expire 12 months after the product is first taken into use, but will in any case expire at the latest 13 months after delivery. · Normal wear and tear on parts is not included within the warranty. · Normal wear and tear is that which requires a part change or other adjustment/overhaul during standard tools maintenance typical for that period (expressed in time, operation hours or otherwise). · The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts. · Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Desoutter or their Certified Service Partners during the warranty period is not covered by the warranty. · To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instructions. · Warranty repairs are only performed in Desoutter workshops or by Certified Service Partners.
Desoutter offers extended warranty and state of the art preventive maintenance through its Tool Care contracts. For further information contact your local Service representative. For electrical motors:
· Warranty will only apply when the electric motor has not been opened.
Website Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Desoutter website. Please visit: www.desouttertools.com.
Information about spare parts Exploded views and spare parts lists are available in Service Link at www.desouttertools.com.
Dimensions

4 / 32

11/2021

EN

Product Information

mm

in.

A

439

17.28

B

66

2.60

C

57

2.24

CAD files For information about the dimensions of a product, see the Dimensional drawings archive: https://www.desouttertools.com/resource-centre

Overview
General overview
ELS ELS tools are cordless angle-head screwdrivers. They are hand-held by the operator and powered by a Desoutter battery pack. Tools are delivered with 1 Pset. The torque can be adjusted manually on the tool. The speed can be adjusted by using:
· Speed Setting Module · E-LIT CONFIG Tool LEDs give a visual feedback of the tightening report and of the tool status. Tool settings can be done with: · Tool · Speed Setting Module · ELIT-CONFIG
ELC ELC tools are wireless angle-head screwdrivers. They are hand-held by the operator and powered by a Desoutter battery pack. Psets and Assembly Processes can be set up with:
· CVI CONFIG Tightening reports (OK, NOK, batch report) are collected by CONNECT. Tool settings can be done with:
· Tool · Speed Setting Module · CVI CONFIG Tool maintenance can be done with eDOCK and CVIMONITOR software.

11/2021

5 / 32

Product Information

EN

Product description

1

Output drive

2

Trigger

3

Reporting LEDs

4

Reverse button

5

Battery footprint

6

Identification ring

Technical data
Input voltage
Model ELS 7-360-A4S ELS 7-880-A ELS 7-880-A10S ELS 15-480-A ELS 15-480-A4S ELS 30-300-A ELS 45-180-A ELS 60-160-A ELC 7-360-A4S-W ELC 7-880-A-W ELC 15-480-A-W ELC 30-300-A-W ELC 45-180-A-W ELC 60-160-A-W

Output drive
Model ELS 7-360-A4S ELS 7-880-A ELS 7-880-A10S ELS 15-480-A ELS 15-480-A4S ELS 30-300-A ELS 45-180-A ELS 60-160-A

V 18 18 18 18 18 36 36 36 18 18 18 36 36 36
Type Sq. 1/4″ Hex. 1/4″ F Sq. 3/8″ Sq. 3/8″ Sq. 1/4″ Sq. 3/8″” Sq. 3/8″ Sq. 1/2″
6 / 32

11/2021

Model ELC 7-360-A4S-W ELC 7-880-A-W ELC 15-480-A-W ELC 30-300-A-W ELC 45-180-A-W ELC 60-160-A-W
Torque range (Nm)
Model ELS 7-360-A4S ELS 7-880-A ELS 7-880-A10S ELS 15-480-A ELS 15-480-A4S ELS 30-300-A ELS 45-180-A ELS 60-160-A ELC 7-360-A4S-W ELC 7-880-A-W ELC 15-480-A-W ELC 30-300-A-W ELC 45-180-A-W ELC 60-160-A-W
Torque range (ft.lb)
Model ELS 7-360-A4S ELS 7-880-A ELS 7-880-A10S ELS 15-480-A ELS 15-480-A4S ELS 30-300-A ELS 45-180-A ELS 60-160-A ELC 7-360-A4S-W ELC 7-880-A-W ELC 15-480-A-W ELC 30-300-A-W ELC 45-180-A-W ELC 60-160-A-W
Rated speed (rpm)
Model ELS 7-360-A4S ELS 7-880-A ELS 7-880-A10S ELS 15-480-A ELS 15-480-A4S
11/2021

EN
Type Sq. 1/4″ Hex. 1/4″ F Sq. 3/8″ Sq. 3/8″ Sq. 3/8″ Sq. 1/2″
Min. / Max. 1.5 / 7 1.5 / 7 1.5 / 7 5 / 15 5 / 15 10 / 30 20 / 45 25 / 60 3 / 7 3 / 7 5 / 15 10 / 30 20 / 45 25 / 60
Min. / Max. 13.3 / 62.0 13.3 / 62.0 13.3 / 62.0 44.2 / 133.0 44.2 / 133.0 88.5 / 265.0 177.0 / 398.0 221.0 / 531.0 13.3 / 62.0 13.3 / 62.0 44.2 / 133.0 88.5 / 265.0 177.0 / 398.0 221.0 / 531.0
rpm 120-360 400-880 400-880 200-480 200-480
7 / 32

Product Information

Product Information
Model ELS 30-300-A ELS 45-180-A ELS 60-160-A ELC 7-360-A4S-W ELC 7-880-A-W ELC 15-480-A-W ELC 30-300-A-W ELC 45-180-A-W ELC 60-160-A-W
Power consumption
Model ELS 7-360-A4S ELS 7-880-A ELS 7-880-A10S ELS 15-480-A ELS 15-480-A4S ELS 30-300-A ELS 45-180-A ELS 60-160-A ELC 7-360-A4S-W ELC 7-880-A-W ELC 15-480-A-W ELC 30-300-A-W ELC 45-180-A-W ELC 60-160-A-W
Weight
Model ELS 7-360-A4S ELS 7-880-A ELS 7-880-A10S ELS 15-480-A ELS 15-480-A4S ELS 30-300-A ELS 45-180-A ELS 60-160-A ELC 7-360-A4S-W ELC 7-880-A-W ELC 15-480-A-W ELC 30-300-A-W ELC 45-180-A-W ELC 60-160-A-W

EN
rpm 100-300 50-180 50-160 150-360 400-880 200-480 100-300 50-180 40-160

W 340 830 830 970 970 1720 1490 1750 340 930 970 1720 1790 1750

kg

lb

1.2

2.64

1.2

2.64

1.2

2.64

1.2

2.64

1.2

2.64

1.5

3.31

1.5

3.31

2.0

4.41

1.2

2.64

1.2

2.64

1.2

2.64

1.5

3.31

1.5

3.31

2.0

4.41

The weight is given without the battery pack.
Wireless Communication specifications Band with maximum radio output power

8 / 32

11/2021

2400 MHz – 2483,5 MHz 5150 MHz – 5350 MHz 5470 MHz – 5725 MHz 5725 MHz – 5875 MHz

EN
17.6 dBm 16.6 dBm 17.3 dBm 12.1 dBm

Product Information

Type RED IEEE 802.11 b/g/n Maximum RF output power

IEEE 802.11a/b/g/n 2400 – 2483.5 MHz 20 dBm (100 mW). < 20 dBm

Storage and use conditions
Storage temperature Operating temperature Storage humidity Operating humidity Altitude up to Usable in Pollution degree 2 environment Indoor use only

-20 to +70 °C (-4 to +158 F) 0 to 40 °C (32 to 104 F) 0-95 % RH (non-condensing) 0-90 % RH (non-condensing) 2000 m (6562 feet)

Accessories Optional accessories eDOCK

6158119760

Speed Setting Module

6159368290

Set of colour rings (white, yellow, orange, green, blue, pur- 61539701145 ple, grey, black)

Protective cover for tool body – black

6152110040

Protective cover for tool body – blue

6152110250

Protective cover for tool body – red

6152110260

Protective cover for tool body – grey

6152110270

Protective cover for angle-head < 15 Nm – black

6153976720

Protective cover for angle-head 30 Nm – black

6155732140

Protective cover for angle-head 45 Nm – black

6155732150

Protective cover for angle-head 60 Nm – black

6152110050

WIFI Access point
A WI-FI access point is required to enable cordless tools to communicate with systems. Desoutter models are as follows:

11/2021

9 / 32

Product Information
WI-FI access point 802.11N-US WI-FI access point 802.11N-EU WI-FI access point 802.11N-A

EN
6158114175 6158114195 6158116505

There are no instructions in this manual about how to install a WI-FI access point. If you are not familiar with this type of installation, we recommend you to contact your Desoutter representative.

Required accessories

Battery pack 18 V 2.5 Ah

6158132660

Battery pack 36 V 2.5 Ah

6158132670

Battery pack charger

6158132700

Default tool Ethernet configuration

Item Allocation method for IP address

Desoutter default parameter Static

IP address Subnet mask Gateway Communication port

192.168.5.221 255.255.255.0 127.0.0.1 7477

Other possible values
Keep original IP address DHCP Refer to local settings Refer to local settings Refer to local settings Refer to local settings

WI-FI settings Item Network name (SSID) Security type
Encryption type
Security key Regulatory domain
Radio band

Desoutter default parameter Desoutter_1 WPA/WPA2 PSK
AES/CCMP
mydesoutter_1 Worldwide
2.4 GHz – Channel 1-11

Other possible values
String of 255 characters
Open Shared secret LEAP PEAP EAP/TLS
none WEP64 WEP168 TKIP
String of 255 characters
ETSI (Europe) FCC (America) TELEC (Japan)
5 GHz – U-NII-1 5 GHz – U-NII-2 5 GHz – U-NII-2 ext 5 GHz – U-NII-3

10 / 32

11/2021

EN

Product Information

Item Data rate
Link adaptation RSSI (Received Strength Signal Indication) on tool

Desoutter default parameter 54 Mbit
True –

Other possible values
1 Mbit 2 Mbit 5.5 Mbit 6 Mbit 9 Mbit 11 Mbit 12 Mbit 18 Mbit 24 Mbit 36 Mbit 48 Mbit 13 Mbit (MCS1) 19.5 Mbit (MCS2) 26 Mbit (MCS3) 39 Mbit (MCS4) 52 Mbit (MCS5) 58.5 Mbit (MCS6) 65 Mbit (MCS7) 6.5 Mbit (MCS0)

-65 dBm as a minimum

Regulatory domain
A WLAN regulatory domain can be defined as a bounded area that is controlled by a set of laws or policies. Many countries follow standards set by FCC, ETSI, TELEC or worlwide.
2.4 GHz authorized channel list per regulatory domain

Channel 1 2 3 4 5 6 7 8 9 10 11 12 13

FCC America
x x x x x x x x x x x N/A N/A

ETSI Europe
x x x x x x x x x x x x x

TELEC Japan
x x x x x x x x x x x x x

Worldwide x x x x x x x x x x x N/A N/A

5 GHz authorized channel list per regulatory domain

Channel 36 40 44 48

Radio band
U-NII-1

FCC North America
x x x x

ETSI Europe
x x x x

TELEC Japan
x x x x

Worldwide x x x x

11/2021

11 / 32

Product Information

Channel 52 56 60 64 100 104 108 112 116 120 124 128 132 136 140 149 153 157 161 165

Radio band U-NII-2 U-NII-2 Ext
U-NII-3

EN

FCC North America x x x x x x x x x N/A N/A N/A x x x x x x x x

ETSI Europe x x x x x x x x x x x x x x x x x x x x

TELEC Japan x x x x x x x x x x x x x x x N/A N/A N/A N/A N/A

Worldwide x x x x x x x x x N/A N/A N/A x x x N/A N/A N/A N/A N/A

12 / 32

11/2021

EN
Installation Installation Instructions
Inserting the battery pack

Installation

Insert the battery pack in front or behind the tool until a locking sound can be clearly heard. There is no ON/OFF switch: the tool is ready to operate as soon as a battery pack is mounted. When the tool is powered on, tool LEDs are blinking. NOTICE Usage recommendations for battery packs Ensure a longer service life of the battery pack. Unplug the battery pack when the tool is not used.
Do not leave the battery pack on the charger when the charger power supply is off.
Changing the angle head orientation

11/2021

13 / 32

Installation

EN

How to connect the tool to Speed Setting Module

How to connect ELC tools to CVIMONITOR

1. Keep the trigger pressed. 2. Plug the battery pack. The LED is blinking green. 3. Plug the eDOCK to the tool. 4. Connect the eDOCK cable to any USB port of the computer. Launch CVIMONITOR from the computer. Click E-LIT WIFI in the top bar. Click Select to select the tool.
How to install optional accessories Refer to the user manual dedicated to the accessory available at https://www.desouttertools.com/resource-centre.

14 / 32

11/2021

EN
Operation Configuration Instructions
How to configure the tool How to disable/enable the buzzer

Operation

Adjusting the torque A black cover protects the clutch mechanism from involuntary action.
Remove the battery pack.

11/2021

15 / 32

Operation

EN

1. Turn the screw 90°, the black cover will open and the clutch will be visible. 2. Use the key (delivered in the packaging box) to turn the clutch to the position where the adjustment hole is visi-
ble. 3. Use the key to increase or reduce the torque (“+” and “-” are marked on the key).
Close the cover.
Adjusting the speed Plug the battery pack. Connect the tool to Speed Setting Module. Use the buttons “+” and “-” to scroll the menus. Rundown speed

Final speed

Rundown turns

16 / 32

11/2021

EN

Operation

When settings are done, remove the Speed Setting Module. Unplug and plug the battery pack. Specific speed settings according to the battery pack voltage For an 18 V tool, the rundown speed and tightening adjustment range is up to 100% of the maximum speed.

1

Speed

2

Number of revolutions

3

Rundown speed

4

Final speed

For a 36 V tool, the rundown speed can be done at 100% of the maximum speed. It is recommended to limit the tightening to 50% of the maximum tool speed (to prevent the tool from overheating at high torque).

11/2021

17 / 32

Operation

EN

1

Speed

2

Number of revolutions

3

50 % of max. speed

4

Rundown speed

5

Final speed

Adjusting the speed with CVI CONFIG (for ELC tools) Use CVI CONFIG to adjust the tool speeds.
How to set up the reverse mode

L1: Mode 1: one touch reverse (by default) L2: Mode 2: permanent reverse How to disable NOK reports This feature is available in E-LIT CONFIG for ELS tools. This feature is available in CVI CONFIG for ELC tools. How to quickly prepare a spare tool with customized settings Once the settings are done, change the color of the identification ring to identify the tool settings. Unscrew/screw the output drive to change the ring. How to change network parameters Refer to chapter How to connect ELC tools to CVIMONITOR [Page 14].
Click this icon.
Click this icon to display the current parameters of the tool.
Change the parameters. Refer to chapters Default tool Ethernet configuration [Page 10] and WI-FI settings [Page 10].
Check that IP address, subnet mask and port number of the controller/hub are compatible.
18 / 32

11/2021

EN
Click this icon to write the new parameters into the tool.
Operating Instructions How to use the tool
Changing bits

Operation

The new bit is automatically locked when you release the ring.
Starting the tool Fit the tool with a suitable bit. Hold the tool by means of the handle and apply to the fastener to be tightened.
WARNING Risk Of Injury As the reaction force increases in proportion to the tightening torque, there is a risk of severe bodily injury of the operator as a result of unexpected behavior of the tool. Make sure that the tool is in perfect working order and the system is programmed correctly. Press the trigger to start the tool. Reporting LEDs Tightening OK The green LED is flashing once.
Tightening NOK The red LED is flashing and a sound is emitted during 2 seconds.

Batch OK (for ELC tools) The green LED is flashing 3 times.

11/2021

19 / 32

Operation

EN

How to reverse the rotation

Low battery status after each tightening

Rehit alarm This feature is used to prevent the operator from re-tightening the assembly. It can be set up by using E-LIT CONFIG for ELS tools and CVI CONFIG for ELC tools.
20 / 32

11/2021

EN

Operation

1. The assembly has been tightened already and the report is OK. 2. When the operator wants to tighten again, the clutch immediately operates and there is no significant tightening
angle. The LED is flashing in red during 2 seconds and a sound is emitted. Cross thread detection alarm
Available for ELC tools only. This feature is used to warn that a problem has occurred on the tightening. The report is NOK. This feature can be set up by using CVI CONFIG.
Enter the minimum number of turns to be done before clutching. If the clutch shuts off before this number, the report is NOK. If the clutch shuts off after, the report is OK. How to wake up the tool Press the trigger. Unplug and plug the battery pack. The tool is shut down after 120 minutes of inactivity. For Wi-Fi tools, the blue LED turns off.

11/2021

21 / 32

Service

EN

Service
How to read tool counters with Speed Setting Module
Connect the tool to Speed Setting Module. Plug the battery pack. Use the buttons “+” and “-” to scroll the menus.
K stands for 1000. For example: 12K5 means 12500.
M stands for 1.000.000. For example: 1M85 means 1.857.227. Total counter This counter is the number of tightenings (OK or NOK) run by the tool since the manufacturing date.

Counter of OK reports

This counter is the number of tightenings (OK) run by the tool since the manufacturing date.
Tool counters and maintenance alert with CVIMONITOR
Available for ELC tools only. Click this icon.
Click Counters. Go to the bottom of the screen and click Read all counters.
22 / 32

11/2021

EN

Service

A green tick indicates the reading is successful.
Maintenance alert
To activate the screens, you need to have an ACCESS KEY USB stick with the right profile (configured with the Desoutter CVIKEY software). If not, contact your CVIKEY manager for support.

Tool identification with CVIMONITOR
Click this icon.

Click Tool identification. Go to the bottom of the screen and click Read tool. A green tick indicates the reading is successful.
Maintenance Instructions Clutch maintenance
For ELC tools only
Perform the maintenance of the clutch every 500,000 cycles. Contact your local Desoutter representative for the maintenance procedure.
Lubrication Instructions Clutch lubrication alarm
It is recommended to lubricate the clutch and the gearbox every 500,000 tightenings for 18 V tools and 250,000 tightenings for 36 V tools. When lubrication is required, the buzzer sends an alarm and the reporting LED blinks in orange. Contact your Desoutter representative to get more information and support.
Advanced tool maintenance with ACCESS KEY
Launch CVIMONITOR. To activate the screens, you need to have an ACCESS KEY USB stick with the right profile (configured with the Desoutter CVIKEY software). If not, contact your CVIKEY manager for support.
Declaring fixed accessories A fixed accessory mounted on a tool must be declared in this screen.
Click this icon.

Click Tool identification. Select the type of accessory and fill in the parameters. Click Write to tool.
It is mandatory to calibrate the tool equipped with the fixed accessory before use.
Upgrading tool firmware Use E-LIT LOADER software for ELS tools. Use CVIMONITOR software for ELC tools.
Contact your Desoutter representative to get the last firmware version.

11/2021

23 / 32

Troubleshooting

EN

Troubleshooting Low battery alarm

LED behaviour

Backup alarms

Description

Solution

At start-up, after switch-off of the white Backup configuration has been restored. The tool can be used without any re-

LED, the LED flashes 3 times in red.

striction.

At start-up, after switch-off of the white Main configuration has been restored Check the speed of the tool.

LED, the LED flashes 8 times in red. from the backup configuration.

Contact our customer service.

Permanent flashing of the LED in red (6 The tool has switched to default set-

flashes/second).

tings.

Speed and counters may be affected. If the problem persists when the battery is plugged in, contact our customer service.

Permanent flashing of the LED in red (3 All configurations have been corrupted. Contact our customer service.

flashes/second).

The tool is locked.

Green LED behaviour 2 flashing lights 3 flashing lights 4 flashing lights

Description The tool is locked.
Batch completed. The tool is locked. The tool storage of results is full. The tool is locked.

Solution
Check if Pset or Assembly Process has been selected on CONNECT: check the configuration.
Re-start the Assembly Process to unlock the tool.
Re-synchronize the tool with CONNECT to unload results.

24 / 32

11/2021

Blue LED behaviour OFF flashing steady Red LED behaviour 4 flashing lights 5 flashing lights 6 flashing lights
7 flashing lights
8 flashing lights
Specific LED pattern 3 yellow + 3 red flashing lights
2 x 10 orange flashing lights

EN

Troubleshooting

Description

Solution

The communication is lost or not estab- In case of not established communica-

lished.

tion, check the WI-FI settings of the tool

and CONNECT.

The synchronisation is in progress.

CONNECT is currently receiving results

from ELC tools.

The communication is established with CONNECT.

Description

Solution

Clutch sensor error

If the fault still appears, contact our customer service.

Exceeding of the maximum temperature Wait for the tool cool down.

(70°C)

If the fault still appears, contact our cus-

tomer service.

Tool overheating

The power requested is too big. Do not use the tool as a drilling machine. If the fault still appears, contact our customer service.

Battery voltage fault

Make sure that the tool is adapted for the battery used. If the fault still appears, contact our customer service.

Over-current on the power circuit

This problem can result from a use requiring a too big power for the tool. If the fault still appears, contact our customer service.

Description Hardware channel
Preventive maintenance

Solution
An error has been detected either on trigger sensor or temperature sensor. If the fault still appears, contact our customer service.
The tool has reached the Preventive maintenance level.

List of user infos related to the tools

Type Information Warning

Colour White Orange

Error

Red

Description For information only. The tool is locked.
The tool is locked.

Action
No action is required.
Click the message to clear (acknowledge) the message and unlock the tool.
The issue has to be solved to unlock the tool and clear the error message.

11/2021

25 / 32

Troubleshooting

EN

Number I004

Description Span failure

I005

Offset failure

I026

Tool maintenance alarm n1

I027

Tool maintenance alarm n2

I038

Tool logs

I046

Abnormal battery current

I063

Battery pack removed

I065

External start ignored

I103

Invalid rotary selector direction

I205

Torque settings

I206

Speed settings

I210

Invalid Pset selected

I211

Invalid trigger configuration

I224 I251 I270 W010
W028 W030 W033
W036
W062

IGBT too hot No Pset selected Time settings Tool calibration expired
Battery tool version error The battery is low. Tool time error
Tool memory full
Overload of torque

Procedure
1- Span value from torque sensor is outside bounds. 2- Try once again to start the tool with no mechanical constraints. If the problem occurs again, contact your Desoutter representative for support.
1- Offset value from torque sensor is outside bounds. 2- Try once again to start the tool with no mechanical constraints. If the problem occurs again, contact your Desoutter representative for support.
1- The tool tightening counter has been reached.
1- The tool tightening counter has been reached.
1- Unexpected tool software exception. 2- Log file has been generated by the tool. 3- Contact your Desoutter representative for support.
1- Abnormal battery current consumption. Check the Pset settings. 2- This error can be due to wrong speed settings.
1- Battery pack removed from the tool detected. 2- After few seconds, the tool will shutdown
1- External start detected but ignored. 2- Check tool and external start configuration.
1- Change the direction of the rotary selector. 2- Verify that the rotary selector is in correct position or not damaged.
1- Invalid Torque setting: torque is greater than tool characteristics. 2- Check Pset settings with the tool characteristics.
1- Invalid speed setting: speed is greater than tool characteristics. 2- Check Pset settings with the tool maximum speed.
1- The selected Pset does not match the Pset selectable in the Assembly Process.
1- The tool connected to the system is not equipped with the trigger required by the trigger configuration. 2- Adjust your trigger configuration to the tool or change the tool according to the trigger configuration.
1- Power electronics too warm. 2- Let the system cool down.
1- No Pset selected. 2- Select a Pset.
1-Invalid Time setting|2-Check Pset settings with correct time value settings
1- The tool calibration date has expired. 2- A tool calibration needs to be done to ensure the measurement accuracy.
1 – Battery tool version and system version are not compatible.
1- The battery is low. 2- Recharge the battery.
1- The tool time is not set correctly. The tightening results will not be time stamped. 2- Connect the tool to the system to set date and time.
1- The tool memory is full. 2- Connect the tool to the system to empty the memory.
1- Overload of the torque (could be a rehit). 2- Check the tool cable is not damaged.

26 / 32

11/2021

Number W212
W216 W267 E007

Description Result not stored
Current high Result transfer error Motor too hot

E008 E009

Tool angle fault Tool invalid parameters

E012
E018 E029 E031 E032 E034 E035
E037
E045 E047 E048 E223

Tool EEPROM error
Torque out of range ! The battery is empty. Battery error Tool display error Tool memory error Tool memory locked
Tool trigger error
Abnormal battery voltage Battery is too low. Battery type not allowed Drive init error

EN

Troubleshooting

Procedure
1- It is not possible to store the tightening result in the system. 2- Contact your Desoutter representative for support.
1- Maximum current exceeded. 2- Contact your Desoutter representative for support.
Result transfer error.
1- Tool is locked because the maximum motor temperature has been reached. 2- Tool will remain locked until the motor temperature comes back to its normal value.
1- Problem detected with the tool angle sensor. 2- The tool needs maintenance.
1- Check the tool compatiblity. 2- The tool memory cannot be read or is invalid. 3- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative for support.
1- The tool memory cannot be read or is invalid. 2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative for support.
1- The target torque value is above the tool maximum torque. 2- Check Pset settings with tool characteristics.
1- The battery back is discharged. The tool cannot tighten. 2- Recharge the battery pack.
1- Abnormal battery voltage. The tool cannot tighten. 2- Recharge the battery pack. If the problem occurs again, replace the battery pack.
1- Board display malfunction. 2- Contact your Desoutter representative for support.
1- The tool memory does not work properly. 2- Contact your Desoutter representative for support.
1- The tool memory is locked to protect old data from rewriting. 2- Connect the tool to the computer via eDOCK to retrieve old data.
1- The tool trigger does not work properly. 2- Check and clean the trigger. If the problem occurs again, contact your Desoutter representative for support.
1- Check the battery pack. 2- This error can be due to charger malfunction or end of life battery.
1- Check the battery pack. 2- If the problem occurs again, replace the battery pack.
1- Battery type not allowed. 2- Replace the battery pack or your configuration.
1- Software failure. 2- Restart the system. 3- If the problem occurs again, contact your Desoutter representative for support.

11/2021

27 / 32

Troubleshooting

Number E227

Description Motor stalled

E228

Drive error

EN
Procedure
1- Motor stalled (could be missing phase, wrong motor tune or power electronics failure) 2- Try once again. 3- If the problem occurs again, contact your Desoutter representative for support. 1- Software failure. 2- Restart the system. 3- If the problem occurs again, contact your Desoutter representative for support.

28 / 32

11/2021

Original instructions
Founded in 1914 and headquartered in France, Desoutter Industrial Tools is a global leader in electric and pneumatic assembly tools serving a wide range of assembly and manufacturing operations, including Aerospace, Automotive, Light and Heavy Vehicles, Off-Road, General Industry. Desoutter offers a comprehensive range of Solutions -tools, service and projects- to meet the specific demands of local and global customers in over 170 countries. The company designs, develops and delivers innovative quality industrial tool solutions, including Air and Electric Screwdrivers, Advanced Assembly Tools, Advanced Drilling Units, Air Motors and Torque Measurement Systems. Find more on www.desouttertools.com
More Than Productivity

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals