Desoutter SH1200-LR215-S90-A13S Angle Nutrunner User Manual

Desoutter SH1200-LR215-S90-A13S Angle Nutrunner

Product Information:

The Angle Nutrunner is designed for installing and removing threaded fasteners in wood, metal, and plastic. It is intended for professional use only. The use of spare parts or accessories not originally supplied by the manufacturer may result in a drop in performance and/or increased maintenance, noise level, vibrations, and could void the manufacturer’s liability.

Usage Instructions

• Installation: Ensure the nut runner is correctly installed before use.
• Handling: Use the nut runner with the appropriate tightening torque for the screw joint. Consult the recommended tightening torque for the specific joint being worked on.
• Tightening Torque Adjustment:

1. Turn the protection ring until the hole in the clutch housing is free.
2. Turn the outgoing spindle until the keyhole in the adjustment washer is visible.
3. Use the adjustment key to turn clockwise to decrease or anticlockwise to increase the torque.
4. After adjustment, turn the protective ring back to its original position.

• WARNING: Never connect a part-assembled tool to the air supply. The rotor blades in this tool contain PTFE. Follow normal health and safety recommendations when handling these rotor blades.
• Maintenance:

1. For maximum performance, regularly lubricate the motor with oil. Drops of oil can be added to the compressed air or directly into the air inlet.
2. During regular machine overhaul, lubricate the trigger, planetary gears, needle bearings, and ball bearings with grease.
3. Ensure the angle gear and clutch are lubricated using grease that contains molybdenum disulphide (e.g., Molykote BR2 Plus or equivalent).
4. Use high-quality lubricants as recommended by the manufacturer.

WARNING

TO REDUCE THE RISK OF INJURY, BEFORE USING OR SERVICING TOOL, READ AND UNDERSTAND THE FOLLOWING INFORMATION AS WELL AS SEPARATELY PROVIDED SAFETY INSTRUCTIONS (ITEM NUMBER: 2050502163)

Copyright
© Copyright 2022, Desoutter HP2 7SJ UK. All rights reserved.

Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.

Statement of use
This product is designed for installing and removing threaded fasteners in wood, metal and plastic. No other use permitted. For professional use only. The use of spare parts/accessories other than those originally supplied by the manufacturer may result in a drop in performance and/or increased maintenance/noise level/vibrations, and as the result, the full cancellation of the manufacturer’s liability.

Installation
Air quality

• For optimum performance and maximum machine life we recommend use of compressed air with a dew point between +2°C and +10°C. Installation of a refrigeration-type air dryer is recommended.
• Use a separate air filter to remove solid particles larger than 30 microns and more than 90 % of water, installed as close as possible to the machine and prior to any other air preparation unit. Blow out the hose before connecting.
• The compressed air must contain a small quantity of oil. We strongly recommend that you install a oil-fog lubricator to be set normally at 3-4 drops(50mm3)/m3 air consumption for long cycle running tools, or a single-point lubricator for short cycle running tools.
• Regarding lubrication free tools it is, at the customers option,no disadvantage if the compressed air contains a small quantity of oil as supplied from a lubricator. An exception is turbine tools that should be kept oil free. (For further information please see Air Line Accessories in our main catalogue.)

Compressed air connection

• The machine is designed for a working pressure of 6–7 bar = 600–700 kPa = 87–102 psi.
• Blow out the hose before connecting.

Handling

Tightening torque
For accurate operation and safety, the tightening torque of the nut runner must be set correctly in relation to the screw joint. Check the tightening torque given to the joint in question.
The tightening torque is adjusted by altering the tension of the clutch spring. Turn the protection ring until the hole in the clutch housing is free. Then turn the out going spindle until you can see the keyhole in the adjustment washer. Turn the adjustment key clockwise to decrease and anticlockwise to increase the torque.
After the adjustment, turn the protective ring back again.

WARNING
NEVER CONNECT A PART ASSEMBLED TOOL TO THE AIR SUPPLY. THE ROTOR BLADES IN THIS TOOL HAVE A PTFE CONTENT. THE NORMAL HEALTH AND SAFETY RECOMMENDATIONS CONCERNING PTFE MUST BE OBSERVED WHEN HANDLING THESE ROTOR BLADES.

• DO NOT SMOKE.
• MOTOR COMPONENTS MUST BE WASHED WITH CLEANING FLUID AND NOT BLOWN CLEAR WITH AN AIR LINE.
• THE SILENCER MUST BE REPLACED WHEN DIRTY, DO NOT CLEAN AND RE-USE.
• WASH HANDS BEFORE COMMENCING ANY OTHER ACTIVITY

Maintenance

• All torque figures ± 10%.
• When disposing of components, lubricants, etc …ensure that the relevant safety procedures are carried out.
• Overmold should be wiped clean with a general purpose, nonaggressive degreasant.

For maximum performance

• It is important to lubricate regularly to get maximum performance and trouble-free operation. The motor should be lubricated with oil; i.e. drops of oil can be dropped either into the compressed air or directly into the air inlet.
• The trigger, planetary gears, needle bearings and ball bearings should be lubricated with grease during the regular overhaul of the machine.
• The angle gear and clutch must be lubricated using grease that contains molybdenum disulphide: Molykote BR2 Plus, for example, or an equivalent brand.
• Use lubricants of good quality. The oils and greases mentioned in the table are examples of lubricants which are recommended.

Rust protection and internal cleaning
Water in the compressed air, dust and wear particles cause rust and sticking of vanes, valves etc. An air filter should be installed close to the machine (see “Air quality”).

Reporting, RE–signal
Reporting (RE) machines supply an air signal that can be connected to a monitoring instrument that counts the number of approved tightening and detects premature shut-off and rehits and other irregularities.

Service instructions

Overhaul and preventive maintenance is recommended at regular intervals once per year or after maximum 250.000 tightening depending on which occurs sooner. More frequent overhaul may be needed, if used at high torque and long tightening times. If the machine not is working properly, it should immediately be taken away for inspection.
The strainer at the air inlet and the exhaust silencer should be cleaned frequently or replaced in order to prevent clogging, which decreases the capacity.
At the overhauls, all parts should be cleaned accurately and defective or worn parts (i.e. O-rings, vanes) should be replaced.

Disassembling/assembling
It is important that the machines threaded connections are tightened properly; i.e. in accordance with the specifications on the exploded views.
A Lubricate o-rings and threaded connections with grease before assembling.

Cleaning
Clean all parts thoroughly in white spirit or similar cleaning agent.
To prevent clogging and decreased power, it could be necessary to clean the strainer (if used) and the exhaust filter between the overhauls.

Inspection
After the cleaning, inspect all parts. Damaged and worn parts should be replaced.

Lubrication
Lubricate specially gears, valve and clutch with grease containing molybdenum disulphide (e.g. Molykote BR2 Plus). Please see exploded views and fig. under Service instructions.

Grease Guide

Spare parts

Parts without ordering number are not delivered separately for technical reasons.
The use of other than genuine Desoutter replacement parts may result in decreased tool performance and increased maintenance and may, at the company option, invalidate all warranties.

Technical data

Rated speed and Torque range

Determined sound power level

Spread in method and production

|

3

|
Vibration (according to ISO 8662-7)| m/s 2
Measured vibration value| <2.5
Spread in method and production| –

Declaration of noise and vibration emission
All values are current as of the date of this publication. For the latest information please visit www.desouttertools.com.These declared values were obtained by laboratory type testing in accordance with the stated standards and are suitable for comparison with the declared values of other tools tested in accordance with the same standards. These declared values are not adequate for use in risk assessments and values measured in individual work places may be higher. The actual exposure values and risk of harm experienced by an individual user are unique and depend upon the way the user works, the workpiece and the workstation design, as well upon the exposure time and the physical condition of the user.
We, Desoutter, cannot be held liable for the consequences of using the declared values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have no control. This tool may cause hand-arm vibration syndrome if its use is not adequately managed. An EU guide to managing hand-arm vibration can be found at http://www.humanvibration.com/EU/VIBGUIDE.htm We recommend a programme of health surveillance to detect early symptoms which may relate to noise or vibration exposure, so that management procedures can be modified to help prevent future impairment.

EC DECLARATION OF CONFORMITY
We, Desoutter, 37 Mark road, Hemel Hempstead, Herts-UK, HP27BW, +44 (0) 1442 838999 declare under our sole responsibility that our product (with type and serial number, see front page) andin combination with our accessories, to which this declarationrelates is in conformity with the appropriate standard(s):
EN ISO 11148-6: 2010 and in accordance with the following directive(s): 2006/42/EC
Machinery DirectiveOrigin of the product: SwedenTechnical file available from EU headquarter.CP 38 rue Bobby Sands – BP 1027344818 Saint Herblain –
France+33 (0) 2 40 80 20 00Saint Herblain, 20/06/2012B.Blanchet,General Manager
Signature of issuer

Desoutter Warranty

1. This Desoutter product is guaranteed against defective workmanship or materials, for a maximum period of 12 months following the date of purchase from Desoutter or its agents, provided that its usage is limited to single shift operation throughout that period. If the usage rate exceeds that of single shift operation, the warranty period shall be reduced on a pro rata basis.
2. If, during the warranty period, the product appears to be defective in workmanship or materials, it should be returned to Desoutter or its agents, together with a short description of the alleged defect. Desoutter shall, at its sole discretion, arrange to repair or replace free of charge such items as are deemed faulty by reason of defective workmanship or materials.
3. This warranty ceases to apply to products which have been abused, misused or modified, or which have been repaired using other than genuine Desoutter spare parts or by someone other than Desoutter or its authorized service agents.
4. Should Desoutter incur any expense correcting a defect resulting from abuse, misuse, accidental damage or unauthorized modification, they will require that such expense shall be defrayed in full.
5. Desoutter accepts no claim for labour or other expenditure made upon defective products.
6. Any direct, incidental or consequential damages whatsoever arising from any defect are expressly excluded.
7. This warranty is given in lieu of all other warranties, or conditions, expressed or implied, as to the quality, merchantability or fitness for any particular purpose.
8. No one, whether an agent, servant or employee of Desoutter, is authorized to add to or modify the terms of this limited warranty in any way.

Exploded views/tables

Angle head

Ref. No.| Ordering No.| Qty| Description| Remark / Included in Service kit
---|---|---|---|---
1(2-20)| 2050 5162 33| 1| Angle head, compl.| 1/2″sq.
2| 2050 5102 83| 1| Nut|
3| 2050 5102 93| 1| Ball bearing| 6001 2RS
4| 2050 5102 43| 1| Ring|
5| 2050 5103 53| 1| Spacer|
6| 2050 5103 63| 1| Needle bearing| F2020
7| 2050 5103 13| 1| Ring|
8| 2050 5030 43| 1| Nut|
9| 2050 5103 73| 1| Angle head|
10| 2050 5103 83| 1| Needle bearing| DLF1212
11| 2050 5104 23| 1| Lubricating nipple|
12(13-20)| 2050 5141 23| 1| Angle gear, compl.| i=1.86
13| –| 1| Pinion gear|
14| –| 1| Bevel gear|
15| 2050 5101 83| 1| Spring|
16| 2050 5101 93| 1| Retainer pin|
17| 2050 5102 03| 1| Pin| FRP1.5×12
18| 2050 5103 93| 1| Ballbearing| 6004 2RS1
19| 2050 5104 03| 1| O-ring| 42×1.6
20| 2050 5104 13| 1| Front part|
21| 2050 5114 53| 1| Wave washer|

Casing and gears

Ref. No.| Ordering No.| Qty| Description| Remark / Included in Service kit
---|---|---|---|---
1(2-6)| 2050 5115 93| 1| Planet shaft, compl.| i=5.09
2| | 1| Planet shaft|
3| 2050 5106 33| 6| Washer|
4| 2050 5104 93| 1| Bearing needle| 1×6.8
5| 2050 5116 03| 1| Gear wheel| z=16
6| 2050 5106 23| 1| Axle pin|
7| 4502 43| 1| Ball bearing| 16003
8| 2050 5115 03| 1| Protective ring|
9| 2050 5032 23| 1| Casing|
10(11-19)| 2050 5115 73| 1| Planet shaft, compl| i=7.43
11| | 1| Planet shaft| z=11
12| 2050 5106 33| 6| Washer|
13| 2050 5104 93| 1| Bearing needle| 1×6.8
14| 2050 5115 83| 1| Gear wheel| z=18
15| 2050 5106 23| 1| Axle pin|
16| 2050 5115 43| 1| Spring|
17| 2050 5115 33| 1| Clutch pin|
18| 4502 43| 1| Ball bearing| 16003
19| 2050 5115 23| 1| Lock ring| SW17
20(21-23)| 2050 5114 63| 1| Driver, compl.|
21| 4503 13| 1| Ball| 2 mm
22| | 1| Driver| z=7
23| 2050 5114 73| 1| Pin| 3×11.8
24| 2050 5078 53| 1| Adjustment key| Accessory included

Clutch

Ref. No.| Ordering No.| Qty| Description| Remark / Included in Service kit
---|---|---|---|---
1| 2050 5119 73| 1| Spacer|
2(3-29)| 2050 5117 73| 1| Clutch, compl.|
3| 2050 5119 63| 1| Lock ring| A25x1.2V
4| 2050 5119 53| 1| Ball bearing| 61805
5| 2050 5119 43| 1| Guide sleeve|
6| 2050 5119 33| 1| Lock ring| J21x1V
7| 2050 5119 23| 1| Washer|
8| 2050 5119 13| 1| Clutch clow|
9| 2050 5119 03| 1| Washer|
10| 2050 5118 93| 1| Spring|
11| 2050 5080 23| 1| Ball| 3.175 mm
12(13-14)| 2050 5118 73| 1| Axle, compl.|
13| –| 1| Axle|
14| 2050 5118 83| 1| Pin| 4×17.8
15| 2050 5118 63| 1| Clutch shaft|
16| –| 3| Ball| 5 mm / Service kit
17| –| 3| Ball| 4 mm / Service kit
18| 2050 5118 53| 1| Clutch ring|
19| 2050 5118 43| 1| Clutch sleeve|
20| 2050 5118 33| 1| Ring|
21| 2050 5118 23| 1| Circlip| A12x1V
22| 2050 5118 13| 1| Clutch spring|
23| 2050 5118 03| 1| Guide ring|
24| 2050 5117 93| 1| Axial bearing| AKX 1226
25| 2050 5117 83| 1| Washer| AS1226
26(27-28)| 2050 5139 33| 1| Adjustment kit|
27| –| 1| Adjustment washer|
28| –| 1| Interlocking disc|
29| 2050 5100 23| 1| Circlip| SgA12
30| 2050 5117 63| 1| Wave washer|
31| 2050 5117 53| 1| Sleeve|

Motor

Motor casing and valve

Ref. No.| Ordering No.| Qty| Description| Remark / Included in Service kit
---|---|---|---|---
1| 2050 5121 43| 1| Silencer|
2| 2050 5032 63| 1| Motor casing|
3| 2050 5121 23| 1| Pin| CP3x14
4| –| 2| O-ring| 36×1.6 / Service kit
5(6-7)| 2050 5121 03| 1| Reversing valve, compl.|
6| –| 1| Reversing valve|
7| 2050 5121 13| 1| Bushing|
8| 2050 5120 93| 1| Valve seat|
9| –| 1| O-ring| 17.1×1.6 / Service kit
10| 2050 5031 33| 1| Reversing ring|
11| 2050 5343 13| 1| Valve, compl.|

Handle

Ref. No.| Ordering No.| Qty| Description| Remark / Included in Service kit
---|---|---|---|---
1| 4507 03| 2| O-ring| 17.1×1.6
2| 2050 5122 53| 1| Inlet pipe|
3| 2050 5032 43| 1| Handle|
4| 2050 5122 33| 1| Screw| SK6SS 5×6
5| 2050 5122 23| 1| Ring|
6(7-9)| 2050 5141 33| 1| Lever, compl.|
7| 2050 5122 63| 1| Pin| 5×23
8| –| 1| Lever|
9| 2050 5110 93| 1| Pin| 2.5×22
10| 2050 5122 13| 1| Valve|
11| 2050 5110 43| 1| Spring|
12| 2050 5122 03| 1| Washer|
13| 2050 5121 93| 1| Filter|
14| 2050 5121 83| 1| Washer|
15| 2050 5090 43| 1| O-ring| 19.1x 1.6
16| 2050 5121 73| 1| Adapter| G 1/2″. With NPT-thread (for the US and Canada) 2050 5141 43
17| 2050 5121 63| 1| Strainer|

Optional accessories

RE – kit

Ref. No.| Ordering No.| Qty| Description| | | | Remark /| Included in Service kit
---|---|---|---|---|---|---|---|---
1(2-6)| 2050 5017 63| 1| Kit, RE-signal|
2| 2050 5122 93| 1| Washer
3| 2050 5111 23| 1| Lock ring
4| 2050 5122 83| 1| Filter
5| 2050 5122 73| 1| Washer
6| 2050 5088 83| 1| Hose

**Exhaust hose**

Suspension yoke

Protective cover

Ref. No.| Ordering No.| Qty| Description| Remark / Included in Service kit
---|---|---|---|---
1| 6153 9656 20| 1| Suspension yoke, compl.|

Reaction bar

Ref. No.| Ordering No.| Qty| Description| Remark / Included in Service kit
---|---|---|---|---
1(2-3)| 2050 5025 23| 1| Protective cover, compl.|
2| 2050 5111 43| 4| Strap|
3| –| 1| Protective cover|

Reaction bar

Quick change retainer pin

Ref. No.| Ordering No.| Qty| Description| Remark / Included in Service kit
---|---|---|---|---
1| 2050 5112 83| 1| Quick change retainer pin|

Service Kits

Service Kit (2050 5141 53)
Ordering No. 2050 5141 53

Ordering No.| Qty| Description| Remark / Included in Service kit
---|---|---|---
–| 1| Ball bearing| 607-2Z
–| 1| Ball bearing| 6000-2Z
–| 3| Ball| 4mm
–| 3| Ball| 5mm
–| 2| O-ring| 36×1.6
–| 2| O-ring| 17.1×1.6
–| 1| Spring|
–| 5| Vane|
–| 1| Retainer pin|

Kit for a variety of products. Some parts might remain unused.

Service instructions

Tightening of threaded connections
The tightening torques indicated in the exploded views list are established to achieve the correct clamping force and preventing the parts from coming loose. At service these parts must be able to open up without being destroyed. In special circumstances (depending on application and usage) the parts may however come loose after some time of operation. In such cases the torque could be increased 10-20% and if necessary some type of low or medium thread- locking fluid could also be applied.

Example

Diagram, RE-signal

With the RE-signal Kit an air pressure signal will be supplied, which can be connected to a control unit to count the number of tightenings and to detect premature and rehits.

Check of valve position

Instructions for vane motor

Inspection and lubrication

(R) = To be replaced at every overhaul (included in Service Kit)

Assembly

Static measurement / Dynamic measurement

Joint Simulator for Static Transducer

Stationary Transducer

Part Number

|

Model

| Torque Range Nm| Torque Range ft.lb
---|---|---|---
615 165 141 0| ST4001| 1-15| 0,7-11,1
615 165 142 0| ST4005| 5-70| 3,7-51,6
615 165 143 0| ST4010| 10-150| 7,4-110,5
615 165 144 0| ST4050| 50-700| 36,8-516

In Static as well as Dynamic measurement, it is advised to double-check by the use of a
Dial Indicating Torque Wrench* (direct reading) or a Torsion Static Torque Wrench** (connected to the Delta 4000 or Sigma 2001).
For further information regarding our complete measurement range, see our general catalogue.

Torque Transducer

Part Number

|

Model

| Torque Range Nm| Torque Range ft.lb
---|---|---|---
615 165 211 0| DRT 4 H 20| 1,5-20| 1,11-14,7
615 165 212 0| DRT 4 Sq 20| 1,5-20| 1,11-14,7
615 165 213 0| DRT 4 Sq 25| 1,8-25| 1,33-18,4
615 165 214 0| DRT 4 Sq 75| 5,0-75| 3,69-55,3
615 165 215 0| DRT 4 Sq 180| 12,0-180| 8,85-132
615 165 216 0| DRT 4 Sq 500| 35,0-500| 25,8-368

Dial Indicating Torque Wrenches

 |  |

Torque

| Torque Range imper-
---|---|---|---
Part Number| Model| Range metric| ial
81972| TW-13| 0,5-13,5 Nm| 4-120 lbf in
81982| TW-27| 1-27 Nm| 1-20 lbf ft
81992| TW-80| 6-80 Nm| 5-60 lbf ft
82002| TW-160| 10-160 Nm| 7,4-120 lbf ft

Torsion Static Torque Wrenches

Part Number

|

Model

| Torque Range metric| Torque Range imperial
---|---|---|---
615 165 146 0| CD4001| 1-15 Nm| 0,7-11 lbf in
615 165 147 0| CD4005| 5-70 Nm| 3,7-51,6 lbf ft
615 165 148 0| CD4010| 10-150 Nm| 7,4-110,5 lbf ft
615 165 149 0| CD4050| 50-700 Nm| 36,8-516 lbf ft
615 165 150 0| CD4101| 100-1500 Nm| 73,7-1105 lbf ft

1. EU DECLARATION OF CONFORMITY

2. We :
   Ets Georges Renault
   38 rue Bobby Sands – BP 10273
   44818 Saint Herblain – France

3. Technical file available from EU headquarter.
   P.Roussy, R&D Manager
   Ets Georges Renault
   38 rue Bobby Sands – BP 10273
   44818 Saint Herblain – France

4. declare under our sole responsibility that the product(s):
   PNEUMATIC SCREWDRIVER

5. Machine type(s) :

6. Origin of the product : Sweden

7. is in conformity with the requirements of the council Directives on the approximation of the laws of the Member States relating :

8. to “Machinery” 2006/42/EC (17/05/2006)

9. applicable harmonized standard(s) :

10. NAME and POSITION of issuer :
    EN ISO 11148-6:2012

11. Place & Date : Saint-Herblain, 12/07/2022
    Pascal ROUSSY

www.desouttertools.com

References

• .com.de | Germany's new domain
• tools.com | Buy Power Tools and Automotive Parts online
• Web Page Under Construction
• Desoutter Industrial Tools - Industrial Pneumatic Tool for Aeronautics & Automotive
• HumanVibration.com is for sale | HugeDomains

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