ROPOX 50-47025 4Single Battery Rapid Stroke User Manual

ROPOX 50-47025 4Single Battery Rapid Stroke

Product Information

Product Usage Instructions

1. Always read and understand the user manual before using the product.
2. Keep the user manual in close proximity to the product at all times.
3. Follow the instructions in the manual for installation, use, and service of the product to avoid accidents and personal injury.
4. Do not use or handle the product in ways not specified in the manual, as it may result in safety hazards or damage to theproduct.
5. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or a qualified designated person to avoid hazards.
6. Repairs, disassembly, assembly operations, add-ons, re-adjustments, or modifications should only be carried out by Ropox or Ropox authorized personnel. Do not perform service while the product is in use.
7. The product can be used by children aged 8 years and above and individuals with reduced physical, sensory, or mental capabilities if they have been given proper supervision and instruction on safe use. Children should not play with the product.
8. Cleaning and user maintenance should not be done by children without supervision.
9. Do not use the product if it has defects or is damaged before it is repaired or replaced.
10. If the control box makes unusual noise or smells, immediately switch off the mains voltage.
11. Take care to prevent cable damage.
12. Unplug the mains cable on mobile equipment before moving it
13. The product should only be used in environments that correspond to its IP protection. Do not use the product in explosion hazard environments.
14. The information in this manual is based on correct installation according to the installation instructions provided.
15. Ropox cannot be held liable if the product is used in any way that differs from what is stated in the manual and/or installation instructions.

This manual must always accompany the product

Symbols used in this manual

Warning Symbol

Indication of potentially hazardous situation. If not avoided, it can result in serious injury or death.

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Caution Symbol**

Indication of potentially hazardous situation which may result in minor or moderate injury. It may also be used to alert against unsafe practices.

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Notice Symbol**

This symbol is used to notify correct use and handling of the product.

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General safety

• This manual must be read and understood before use. Always keep this manual in close proximity of the product.
• The use, installation and service of this product must follow this manual to avoid accidents and serious personal injury.
• Never use or handle this product in other ways specified in this manual as it can result in personal safety hazards and/or cause damage to the product.
• Anyone installing and/or using this product either as operator or user should have the necessary safety information and access to this manual.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified designated person to avoid a hazard.

| Do not perform repairs, disassembly, or assembly operations, add-ons, re- adjustments, or modification of the product beyond what is described in this manual. These must be carried out by Ropox or Ropox authorized personnel. Do not perform service while in use.

This appliance can be used by children aged from 8 years and above and people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge if they have been given supervision, or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

Do not use the product if it has defects or has become damaged before being repaired or replaced.

If the control box makes unusual noise, or smells, switch off the mains voltage immediately.

Take care that the cables are not damaged.

Unplug the mains cable on mobile equipment before it is moved.

The products must only be used in an environment that corresponds to their IP protection. The products must not be used in explosion hazard environments.

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| The information in this manual is based on correct installation in accordance with installation instructions for this product.

Ropox cannot be held liable if the product is used in any way, that differs from stated in this manual and/or installation instruction.

Ropox reserve the right to amend this manual and reference documents without prior notice.

General requirements

Product information

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Manufacturer

|  | Ropox A/S Ringstedgade 221, DK-4700 Naestved

+45 55 75 05 00

E-mail: Info@ropox.com

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 | Part number| Model| Stroke length
Product models| 50-47025

50-47026

| Rapid stroke Heavy load| 300 mm / 11.8 in

300 mm / 11.8 in

Maximum load| 150kg / 330 lbs. evenly distributed Max. load includes weight of tabletop and other installations
Heavy load| 250kg / 550 lbs. evenly distributed (accessory)
Operational capacity|  | Rapid stroke – 30 lifts up/down Heavy load – 6 lifts up/down
Power supply|  | 220-240V AC / 2A / 50-60Hz
Battery| Nominal voltage – 24 VAC, discharge current – ≤ 9A Max charge voltage – 40V DC, charge current – 0.5A
Charger ( Included )|  | Output – 29.6V DC / 0.5A / 14.8W Input – AC100-240V / 0.6A / 50/60Hz
Intermittence|  | Max. 10% = 2min active / 18min pause
Stroke length|  |  | 300 mm / 11.8 in
IP- rating|  |  | Control box – IP20
Usage temperature|  |  | +5 °C to +40 °C
Storage temperature|  |  | +0 °C to +45 °C
Humidity|  | Max. 68% (non-condensing)
Materials|  | Steel and misc. plastic parts
Surface treatment| Powder coating: st. CWS 81283 RAL 7021 mat

Product description

• 4Single battery is an accessory to an electrically adjustable 4Single Frame. By using the battery accessory, the 4Single Frame is freed from bothersome cables.

Intended use

• The purpose of the product is to allow the 4Single Frame to be electrically adjusted to a seated or standing user. This way, they’re able to use the table comfortably as a worktop. 4Single has a stroke length of 300mm / 11.8in.
• By changing from fixed cabling to a battery, the 4Single achieves greater flexibility and becomes even more transportable.

Intended population

• Anyone who can find use in having a tabletop or workstation with an adjustable height.

Intended operator

• Anyone who has read and understood this manual can use the product. However, children over the age of 8 may only use the product under the supervision of an adult.

Basic safety

• A 4Single Frame can be bought with a safety-strip, which must be mounted on the fascias. This way, collisions, and the danger of entrapment is reduced. It is always recommended to buy a safety-strip.
• The safety-strip ensures that any collision with people or objects along the fascias are registered. When the safety-strip registers something, it stops the table, and retracts by 1-2cm / 0.4-0.8in.

Charging the battery

Battery status can be checked by pressing the status-button. The LEDs will turn on, and the greater the charge, the greater the number of LEDs will turn on.

Battery status
Battery status button is pressed. LEDs light up for 3 seconds.

• ➢100 – 76%4 LEDs on
• ➢75 – 51%3 LEDs on
• ➢50 – 26%2 LEDs on
• ➢25 – 1%1 LED on

The battery should be charged about once every 14 days, depending on usage, with heavy loads and frequent use typically requiring more frequent charging. It must be unplugged from the dock before it can be charged with the charger.

A charger is included with the battery as standard, with the following properties:

• ➢ 4-pin Molex
• ➢ 29.6V DC / 0.5A / 14.8W

Warning!

• Charging during a thunderstorm, or other power surges, you risk serious injury or potentially death, due to electric shock.
• Charging the battery with an incompatible charger can lead to serious injury or potentially death, due to the fire hazard of overheating.

Recharging procedure

• a) Unplug the battery from the docking bay.

• b) Plug the charger into the battery. Check to see if the LEDs are on.
  If the next LED starts to flash, the battery is recharging.

• c) Wait 3½-4½ hours until all the 4 LEDs are on without flashing.
  If you have any doubts whether the battery is fully charged, and 4 LEDs are on, unplug the charger.

• d) Unplug the charger.

Connection procedure
After the battery has been removed from the docking bay, the following procedure should be followed, to reinitiate the system.

• a) Make sure that all the cables are connected, and that the safety-strip hasn’t been activated.
• b) Plug the battery into the docking bay.

Mounting instructions

Electrical component diagram

• The included cables must be mounted in accordance with the following diagram.
• The safety strip can only be mounted if it has been chosen as an accessory. Otherwise, the control can be mounted directly in the control box.

Mounting the control

• a) Pull cable through hole in fascia and connect the control, via the control cable, to the control box
• b) Carefully remove the protection paper, on the back of the press pad, while keeping your finger between the cable-ribbon and the adhesive, as these mustn’t stick to each other
• c) Place the press pad on the fascia

Notice!

• If the cable-ribbon sticks to the adhesive, the control may be destroyed.

Testing

• After mounting the battery on the 4Single Frame, and before putting it into use, the frame must be tested to ensure that it functions properly, and that the safety is upheld.
• Afterwards, it is recommended to test the function of the 4Single Frame at least once a year, by qualified personnel.

Before testing the frame

• a) Ensure the battery has been mounted according to the mounting instructions
• b) Check that all bolt connections are fastened tightly
• c) Check that all the cables are mounted correctly, and the plugs are pushed in fully
• d) Remove any objects from on top of the tabletop, so there’s no load on the frame
• e) Make sure the table can drive unhindered upwards and downwards, without the table hitting any objects

Testing the frame

• a) Press the DOWN button on the control, until the table is in its bottom position. Let go of the button and press DOWN again for 5 seconds. The legs should move below the bottom position. This resets the control box. Check if the movement is even and controlled.
• b) Press the UP button on the control, until the table is in its top position. Check if the movement is even and controlled.

Testing the safety-strip

• a) If a safety-strip has been mounted under the fascias, press the DOWN button on the control, let the table drive 2 – 5cm / 0.8 – 2in, then press the safety-strip. The table should retract 1 – 2cm / 0.4 -0.8in, then stop completely.

If all the items have been checked, and the table functions properly, it can be put into use.

Troubleshooting

The frame cannot be height adjusted

| Ø  Check the battery status. If the battery status drops below 25%, It is recommended to recharge the battery.

Ø  Make sure the cables are connected correctly between the control box and the motors

Ø  Make sure the cables are connected correctly between the control box and the control

Ø  If a safety-strip is mounted, make sure it is not activated

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Battery doesn’t work

| Ø  Check the battery status. If the battery status button is pressed, and none of the LEDs turn on, the battery must be fully charged. If the battery still doesn’t work after a full charge, it must be replaced.

Ø  If the battery shows more than 1 active LED, either flashing or static, during recharging, the battery is usable. Plug the battery into the docking bay.

Charging the battery doesn’t work

| Ø  Remember to unplug the battery from the docking bay before recharging

Ø  Use the supplied charger. No guarantees can be made, in case of use of third-party chargers.

Ø  The charger may be damaged. Before charging, press the battery status button. If the LEDs light up, the battery should not be damaged, in this case replace the charger.

Ø  The battery may be damaged. Plug the charger into the battery and start charging. If no LEDs turn on and start blinking, the battery should be replaced.

The frame is tilted| Ø  The frame must be reset, see 8.1

Cleaning

•  frame can be cleaned with lukewarm water and a suitable all-purpose cleaning agent. Use a cloth or soft sponge to wash the product. Dry the product off with a wrung cloth.
• Electrical components, including the battery, may only be wiped down with a dry cloth and must always be disconnected from the mains power before cleaning of the frame can begin.

Notice!

• Do not use cleaning agents containing abrasives e.g. scouring powder, steel wool, scouring sponge.
• This product is not designed to be sterilized. Autoclaving and sterilization beyond normal cleaning may possibly change the product safety and function

Maintenance

Periodic maintenance of the frame
It is recommended to test the function of the frame at least once a year, for operational and safety reasons. See 5.3.
Likewise, once a year, it’s recommended to do a check-up of the frame by doing the following:

• Check that all bolt connections are fastened tightly.
• Check that the table can move unhindered from bottom to top position. Check if the movement is even and controlled.
• Check that all the cables are mounted correctly and hasn’t suffered any damage.
• Reset the frame – Press the DOWN button on the control, until the table is in its bottom position. Let go of the button and press DOWN again for 5 seconds. The legs should move below the bottom position. This resets the control box.

Periodic maintenance of the battery
The battery isn’t maintenance-free and will discharge itself over time. For this reason, it is recommended to recharge the battery regularly, approximately once every 14 days.
Likewise, the battery should be kept at above 25% charge, as this guarantees reliability of use, as you otherwise might discharge the battery fully during use.
In addition, the battery should be maintained at least once every 4 months, doing the following:

• Clean/wipe off dust from the battery
• Check the battery for cracks or other mechanical damage
• Discharge the battery fully, then recharge it to full charge. This extends the lifetime of the battery

Component part list

Notice!
Ropox will make part lists available for extraordinary maintenance and repair beyond what is described in this manual. Repair beyond what is described in this manual may only be done by Ropox designated service personnel

Parts included

Accessories, component part list

Environmental protection

The equipment must be disposed of in accordance with national legislation. It’s recommended to dismantle the product as much as possible before disposal. Never attempt to dismantle the battery.

Packaging, transport, and storage
The battery must be packaged and transported according to the current regulations for lithium-ion batteries. These are also applicable when the product is re-packaged in case of a return delivery.

Packaging
The packaging must be labelled with a UN3480 lithium-ion battery label as shown. If packaged with other components, the batteryl must remain in its primary packaging. In this scenario, the battery label must be placed on the external packaging.

Transport
Regulations for transporting lithium-ion batteries are set for road transport (ADR), air transport (IATA) and sea transport (IMDG). The Battery Pack must be handled with care to minimize the risk of malfunction, damage, and injuries. IATA rules, as of April 2016, that lithium batteries may only be charged to a max. 30% if they are to be transported by air (passenger and freight aircraft).

Storage
It is important that batteries meant for long duration storage regularly are charged, with the time between charging varying between different storage conditions. Batteries that arrive by air must be charged prior to storage.

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