MEEC TOOLS 015654 405 mm/2 kW Log Saw Instruction Manual

MEEC TOOLS 015654 405 mm/2 kW Log Saw

Product Usage Instructions

1. Before using the LOG SAW, carefully read the user instructions provided.
2. Ensure that you have appropriate personal protective equipment, such as safety glasses, gloves, and safety shoes.
3. Make sure to recycle the product in accordance with local regulations when it is no longer in use.
4. For the latest version of the operating instructions, visit the website www.jula.com.
5. Follow the steps below for assembly and setup:
   • Attach the handle to the LOG SAW.
   • Mount the stand for the LOG SAW.
   • Install the motor unit of the LOG SAW.
   • Attach the outer blade guard to the LOG SAW.
6. Ensure that the LOG SAW is connected to a suitable power source (230V, 50 Hz).
7. When operating the LOG SAW, always maintain a safe distance and be cautious of objects that may be ejected.
8. Use only properly sharpened and angled saw blades to avoid any potential hazards.
9. Refer to the user instructions for additional safety guidelines and maintenance procedures.

SAFETY INSTRUCTIONS

• For outdoor use.
• Familiarise yourself with the product. Read all the instructions and warning labels on the product before using it, to understand its applications, limitations and potential risks.
• Do not use drugs, alcohol or medication. Never use the product if you are tired or under the influence of drugs, alcohol or medication.
• Avoid dangerous operating conditions. Keep the work area clean and well lit. Cluttered work areas increase the risk of accidents and injuries.
• Do not use the product in damp or wet areas. Do not expose the product to rain.
• Do not use the product in explosive environments, for example near flammable liquids, gas or dust.
• Always check the product before use. The guards and safety devices must be in place and work properly. Remove any adjuster keys and the like before starting the product. Replace damaged, missing or defective parts before use.
• Do not wear loose-fitting clothing, jewellery or a watch that can get caught in moving parts.
• It is recommended to wear safety gloves that are not electrically conductive and non-slip shoes. Wear a hair net if you have long hair.
• The product can eject objects that can cause permanent eye injuries. Wear safety glasses. Normal glasses only have shock-resistant lenses. They are not safety glasses.
• Unsuitable extension cords can risk causing a fire and/or electric shock. Check that the cross-sectional area of the extension cord wires is adequate for the power supply to the motor.
• Do not use insufficiently insulated connections. Connections must be appropriate for outdoor use.
• Check that the rated voltage on the type plate corresponds to the mains supply voltage, and that the circuit is correctly fused, earthed and fitted with a residual current device.
• The product must only be connected to an earthed power point. Avoid body contact with earthed surfaces such as pipes, radiators, cookers and refrigerators.
• Never open the pushbutton box on the motor. The box must only be opened by authorised electricians.
• Do not touch the metal parts on the plug when plugging or unplugging it.
• Keep onlookers and children at a safe distance. The product must only be used by one person at once. Keep children and onlookers at a safe distance when using the product. Never allow anyone to help you release logs that have got stuck.
• The product will work better and more safely at the load for which it is intended. Do not use the product for any other purpose than the one it is intended to be used for.
• Do not overreach.
• The surface must not be slippery.
• Always maintain a firm footing and good balance.
• Never stand on the product. Serious personal injury can occur if the product tips over, or if you come into contact with the blade or other moving parts. Do not store anything above or near the product, where someone could be tempted to stand on it to reach up.
• Do not attempt to add or remove logs until the piston has stopped in its home position.
• Keep your hands away from moving parts.
• Keep your hands at a safe distance from the saw blade and from cracks that open up in the wood. Such cracks can suddenly close and crush or amputate your hands.
• Do not attempt to release a log that has got stuck with your hands.
• Never leave the product unattended when it is running.
• Do not leave the product before all moving parts have completely stopped.
• Pull out the plug when the product is not in use. Always pull out the plug before adjusting, replacing parts, cleaning or maintenance.
• Look after the product. Keep the product clean for better and safer work.
• Store the product out of the reach of children and unauthorized persons.

REMAINING RISKS

• The use of the product can involve the following risks:
  • Risk as a result of contact with moving parts.
  • Risks as a result of the blade breaking or shattering.
• These risks are more pronounced in the following instances:
  • When in the work area.
  • In the vicinity of rotating machine parts.
• Even if the product is used in accordance with the instructions it is impossible to rule out all risk factors. The following risks remain:
  • Risk of hearing impairment.
  • Risk of accidents caused by the uncovered part of the saw blade.
  • Risk of personal injury when replacing the saw blade
  • Pinch risk when opening the guard.
• Check the brake function before use. Start the product and run the motor at idling speed, then switch it off and check how long it takes to come to a standstill.
• Only use saw blades that conform with EN 847-1:1997.
• If the product is used indoors it must be connected to an external chip and sawdust extraction system.
• The product must be connected to a main supply with a residual current device.

ADJUSTMENTS AND MAINTENANCE

• Check before use that the inner and outer blade guards, right and left moving table guards, as well as the blade and the inner and outer blade flanges are in good condition.
• Move the log cradle forward and check that the moving guards on the right and left-hand sides come into contact with the outer and inner blade guards.
• Switch off the product and pull out the plug after use. Clean the product and store it in a well-ventilated area.

ADDITIONAL SAFETY INSTRUCTIONS

The person using the product must:

• have sufficient knowledge about and be familiar with using, adjusting and operating the product.
• have sufficient knowledge about factors that affect exposure to noise, e.g:
  • blades designed for quiet operation.
  • maintenance status of the blade and product.
• have sufficient knowledge of factors that affect exposure to dust, e.g:
  • type of material
  • extraction (point extraction at source)
  • correct adjustment of hoods, shields and funnels
  • function and operation of dust extraction equipment that must be started before working (if available).
  • The following general conditions must also be satisfied.
• The product must stand on a horizontal surface when in use and the surrounding area must also be horizontal, well-maintained and free from loose objects, wood chips and scrap.
• There must be sufficient lighting, either in the form of general lighting or spotlighting of the actual workplace.
• Raw material and cut material should be stacked close to the operator’s normal working position.
• The operator must also follow the instructions below:
  • Never work with hands near the saw blade. When a combined crosscut saw/bench circular saw is used as a bench circular saw, a feeding block or feeding pin must be used without exception to move the workpiece towards the blade.
• Always wear suitable personal safety equipment. Depending on the working conditions, this can include:
  • ear protection to avoid noise injury
  • respiratory protection to reduce the risk of dust inhalation
  • safety gloves when saw blades have to be handled (as far as possible, saw blades must be transported and handled with blade holders).
• Do not crosscut (saw across the grain) logs when the product is in bench saw position.
• Switch off the product and pull out the plug before leaving the product unsupervised.
• Report any faults on the product, including faults in guards and the saw blade, immediately.
• Employ safe procedures for cleaning and maintenance. Regularly remove wood chips and sawdust to reduce the risk of fire.
• Follow the manufacturer’s instructions for using, adjusting and repairing saw blades.
• Select a suitable splitting knife on the basis of the actual blade thickness when using a combined crosscut saw/bench circular saw in the bench saw position.
• Never exceed the maximum permitted speed specified on the saw blade.
• Only use correctly sharpened and set saw blades.
• Check that any spacers and spindle rings are suitable for the purpose and conform to the manufacturer’s instructions.
• Never remove sawn off pieces or other parts of the workpiece from the sawing area while the product is in operation or the saw blade is rotating, without using a feeding pin.
• Make sure that all guards and other safety devices are in place, are working correctly and are in good condition.

NOTE

• When starting the product there may be a temporary voltage drop in the mains supply, which could affect other equipment.
• Such interference does not normally occur if the impedance in the mains supply Zmax is less than 0.317 ohm. Contact your electricity supplier for more information.

RISK OF PERSONAL INJURY CAUSED BY INHALATION OF DUST

Dust from some wood species (such as oak, beech and ash) can be carcinogenic when inhaled.

• Only work outdoors.
• Limit the spread of dust as far as possible.
• Do not allow dust to accumulate in the work area.
• Do not blow off the dust.

NOTE: The product is designed for a dust extractor with an air flow speed of at least 20 m/s for dry sawdust and 28 m/s for wet sawdust (moisture content at least 18%).

RISK OF PERSONAL INJURY AS A RESULT OF DEFECTIVE PROTECTIVE EQUIPMENT

• Wear appropriate clothing that provides protection from falling logs.
• Wear hair protection.
• Wear safety glasses.
• Wear a dust filter mask.
• Wear non-slip safety shoes.
• Do not wear loose-fitting clothing, ties, scarves, etc., that can get caught in moving parts.

RISK OF PINCH/CRUSH INJURIES

• Never use the product if the guards or covers are dismantled or damaged.
• Keep at a safe distance from moving parts when the product is in use.
• Do not remove chips or pieces from the area around the blade with your hands.
• Always use the log cradle.
• Always keep both hands on log cradle handle when sawing.
• Work in the right position:
  • In front of the product.
  • To the side of the saw line.
• The log cradle must return completely to its home position after each cut.

OPERATING CONDITIONS

• The product is intended to be used in ambient temperatures from 5 to 40°C and up to 1000 m above sea level.
• The relative humidity should be less than 50% at 40°C. The product can be stored and transported at ambient temperatures from –25 to 55°C.

SYMBOLS

TECHNICAL DATA

• Rated voltage: 230 V ~ 50 Hz
• Output: 2200 W
• Speed: 2800 rpm
• Protection rating: IP54
• Sawing capacity: Ø30–135 mm
• *Saw blade:** Ø405 mm x Ø30 mm x 3.2 mm x 32 T
• Sound pressure level, LpA: 92.0 dB(A), K=2 dB
• Sound power level, LwA: 104 dB(A), K=2 dB
• Weight: 43 kg

Only use saw blades that satisfy the requirements in accordance with EN 847-1:2013.

Always wear ear protection

The declared values for vibration and noise, which have been measured according to a standardised test method, can be used to compare different tools with each other and for a preliminary assessment of exposure. The measurement values have been determined in accordance with EN ISO 3744:2010.

WARNING

The actual vibration and noise level when using tools may differ from the specified maximum value, depending on how the tool is used and the material. It is therefore necessary to determine which safety precautions are required to protect the user, based on an estimate of exposure in actual operating conditions (taking into account all stages of the work cycle, e.g. the time when the tool is switched off and when it is idling, in addition to the start- up time).

DESCRIPTION

1. Outer blade guard
2. Emergency stop
3. Guide plate
4. Guard
5. Log cradle
6. Adjustable extension arm
7. Stand
8. Motor
9. Mains connection
10. Spring guides

ASSEMBLY

ASSEMBLY PARTS

FIG. 2 (19)

1. Spring 1pcs
2. M8X60 Hexagon Head Bolts 2pcs
3. M8X25 plastic knob 2pcs
4. M8 lock nut 7pcs (five are included and two are already fitted on the product)
5. Flat washer 8 9pcs
6. M8X15 Hexagon Head Bolts 3pcs
7. Flat washer 6 2pcs
8. M8X40 Pan Head Bolts 1pcs
9. M8X15 Pan Head Bolts 1pcs
10. M6X16 Phillips countersunk head bolts 1pcs
11. Plastic plug 2pcs

ASSEMBLY OF STAND

1. Align the holes in the supporting legs with each other and screw the legs together with 2 screws M8 x 40, 2 flat washers Ø8 and 2 lock nuts M8.
2. Fit the cross stays with screws M8 x 25 and nuts M8. Do not overtighten so that the cross stay cannot move.
   • FIG. 3

ASSEMBLY OF SPRING GUIDES

• Fit the spring guide, undo the screw, washer and nut on the spring guide, put the spring and washer on the spring guide, press the support leg against the blade and insert the spring guide in the hole in the support leg and lock in place.
  • FIG. 4

ASSEMBLY OF MOTOR UNIT

• Fit the motor unit on the stand with the washers and nuts.
  • FIG. 5

ASSEMBLY OF FIXED AND ADJUSTABLE BLADE GUARD

1. Fit the outer blade guard on the support leg (B) and the bracket for the guard with countersunk crosshead screw M6 x 15, screw M8 x 40, screw M8 x 15, lock nut M6, lock nut M8.
   • FIG. 6
2. Fit the inner part of the inner blade guard on the log cradle.
   • FIG. 7
3. Fit the adjustable guard (A).
   • FIG. 8
4. Fit the bottom casing (B) on the log cradle with M6 x 12 screw and lock with M6 x 25 screw.
   • FIG. 9

FITTING THE SAW BLADE

1. Fit the inner flange, blade and the outer flange and the M20 nut on the motor shaft.
   • FIG. 10
   • FIG. 11
2. Hold the outer flange with one spanner and tighten with the other spanner.
   • FIG. 12

FITTING THE OUTER BLADE GUARD

1. Fit the outer part of the inner blade guard on the log cradle with 2 screws (M6 x 12) and then fit the outer and inner part of the inner blade guard together with M5 x 6 screws.
   • FIG. 13
   • FIG. 14
2. Remove the bottom plastic casing (C) on the inner blade guard.
   • FIG. 15
3. Fit the outer guard and tighten the screws.
   • FIG. 16
4. Now replace the bottom plastic casing.
   • FIG. 17

FITTING THE COVER PLATE AND EXTENSION

1. Fit the log cradle extension (D) with 2 screws M8 x 12, 2 washers Ø8 and 2 lock nuts M8.
   • FIG. 18
2. Fit the cover plate on the log cradle with 3 screws M8 x 15 and 3 lock nuts M8. Now fit the cover plate on the inner blade guard with 2 screws M5 x 8 and 2 lock nuts M5.
   • FIG. 19

FITTING THE COVER FOR THE LOG CRADLE

1. Fit handle.
   • FIG. 20
2. Undo the 2 screws M4 x 6 on the cover for the log cradle.
   • FIG. 21
3. Fasten the cover on the cover plate for the log cradle and tighten the 2 screws M4 x 6.
   • FIG. 22
   • FIG. 23

FITTING THE EXTENSION ARM, SUPPORT AND HANDLE

• FIG. 24
• FIG. 25
• FIG. 26

FITTING THE LOCK KNOBS

• Fit 2 lock knobs with the screws M8 x 20.
  • FIG. 27

FITTING THE EMERGENCY STOP

• Fit the emergency stop on the motor plate with 4 screws M4 x 55.
  • FIG. 28

USE

NOTE

• Before using the product it must be secured to the surface through the four holes in the feet.
  • FIG. 29

TO CHECK BEFORE USE

Check the following points before use.

• Check that the blade is intact, sharp and does not catch on any parts.
• Check that the blade guards are intact and correctly mounted, with sufficient clearance to the blade.
• Check that the log cradle automatically returns to the home position.
• Check that the power cord, plug and power switch are undamaged. Electrical parts must only be repaired by an authorised electrician.
• Check that the saw blade stops no more than 10 seconds after the motor is switched off.

HOW TO USE

WARNING

Risk of personal injury as a result of pieces of wood being ejected

1. Connect the saw to the mains.
2. Press the power switch marked I.
3. Start the saw and wait until the motor has reached full speed.
4. Place a log in the log cradle.
5. Cut the log by moving the log cradle towards the blade. Keep both hands on the log cradle handle.
   • Do not push so hard that the speed of the motor is reduced.
   • Press the log cradle forwards all the way to the stop.
6. Move the log cradle all the way back to the home position.
   • NOTE: If the log is not cut off completely, turn it over and saw from the other side.
7. Remove the sawn piece, feed forward and cut the next.
8. Switch off the saw by pressing the switch marked 0.

NOTE

• Check before sawing that there are no foreign objects such as nails or screws, in the wood to be cut.
• Crooked logs should be placed in the log cradle with the curved side towards the saw blade.
• Do not lock down the log to be cut.
• Do not try to brake the blade by pressing the log against the side of the blade.
• Only use sharp saw blades.
• Never cut bundles of wood or several logs at the same time. The saw blade can eject pieces that can cause personal injury.

MAINTENANCE

NOTE

• Switch off the product, pull out the plug and wait until all moving parts have completely stopped before cleaning and/or maintenance.
• Check that all safety devices function correctly after maintenance.
• Only use parts and accessories recommended by the manufacturer, otherwise, there is a risk of personal injury and/or material damage.

CLEANING

• Blow clean the saw with compressed air, or extract sawdust with a dust extractor.

PERIODIC MAINTENANCE

At intervals of 50 working hours:

• Check all screw unions. Retighten if necessary. The log cradle and log cradle stop should move.
• Check the assembly, wear and sharpness of the blade.
• Remove any deposits on the inside of the blade guard.

REPLACING THE SAW BLADE

WARNING

• The saw blade can be very hot immediately after use – risk of burn injury. Wait until the blade has cooled.
• Do not clean the blade with a flammable liquid.
• Wear gloves when handling the blade – risk of cut injuries.
• Make sure to fit the blade in the right direction of rotation.

1. Remove all the carriage bolts (E), washers and lock nuts on the right-hand outer blade guard. Remove the right-hand outer blade guard.
   • FIG. 30
2. Undo the 2 slotted screws with semi-circular heads, 2 spring washers and 2 washers on the inner blade guard.
   • FIG. 31
3. Undo the 2 hex screws with semi-circular heads on the righthand inner blade guard.
   • FIG. 32
4. Hold the outer flange with one spanner and undo the nut with the other.
5. Remove the nut and the outer flange from the saw spindle.
6. Remove the saw blade from the saw spindle.
7. Clean the contact surfaces on:
   • the saw spindle
   • the inner flange (A)
   • the saw blade (B)
   • the outer flange (C)
   • the nut (D)
   • FIG. 33
8. Fit a new saw blade. Check the correct direction of rotation.

WARNING

• Only use saw blades that satisfy the requirements in accordance with EN 847-1:2013.
• Damaged or defective saw blades can shatter and cause personal injury and/or material damage.

STORAGE

• Store the product out of the reach of children.
• Store the product so it cannot be started by unauthorised persons and cannot cause personal injury.
• Do not store the product in damp conditions or unprotected outdoors.
• Spray the saw blade with a suitable protective spray before putting into storage.

EU DECLARATION OF CONFORMITY

Item number: 015654 (LS400H-A-1)

• Jula AB, Box 363, SE-532 24 SKARA, SWEDEN

This declaration of conformity is issued under the sole responsibility of the manufacturer.

LOG SAW: 230V, 2800min, S6 40% 2200W

Conforms to the following directives, regulations and standards:

61000-3-11:2000
RoHS 2011/65/EU + 2015/863| EN 50581:2012

Name and address of the notified body involved:

• TÜV SÜD Product Service GmbH Ridlerstrasse 65, 80339 München, Deutchland NB0123
• M6A 058058 0426 Rev. 00

This product was CE marked in year:

• Skara 2021-01-27

• Mattias Lif

BUSINESS AREA MANAGER (Signatory for Jula and authorised to compile the technical documentation.

Care for the environment!

• Recycle discarded product in accordance with local regulations.
• Jula reserves the right to make changes. For latest version of operating instructions, see www.jula.com

JULA AB, BOX 363, SE-532 24 SKARA
© Jula AB

References

• Jula – products for home and garden

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