Weller WTCP 51 Soldering Station Instruction Manual

WTCP 51 Soldering Station
Instruction Manual

WTCP 51

Operating Instructions

1. Mains switch
2. 3-channel connection socket for Magnastat soldering iron
3.  Power supply connector
4.  Mains fuse
5. Voltage selection switch (dual-voltage version only)

Always place the soldering tool in the safety rest while not in use.
Thank you for placing your trust in our company by purchasing the Weller Soldering Station WTCP 51. Production was based on stringent quality requirements which guarantee the perfect operation of the device.

Caution!

Please read these Operating Instructions and the attached safety information carefully prior to initial operation. Failure to observe the safety regulations results in a risk to life and limb.
The manufacturer shall not be liable for damage resulting from misuse of the machine or unauthorised alterations.
The Weller Soldering Station WTCP 51 corresponds to the EC Declaration of Conformity in accordance with the basic safety requirements of Directives 2004/108/EC, 2006/95/EC and 2011/65/EU (RoHS).

Description

The soldering Station WTCP 51 is best suited for soldering electrically or thermally sensitive electronic components. Temperature regulation is carried out using the WELLER Magnastat principle.
The permanent magnet is attracted to the ferromagnetic temperature sensor when the tip is cold. This causes the switch to switch on. As the sensor approaches the Curiepoint, it loses its ferromagnetic properties and can no longer
hold the permanent magnet. The magnet releases causing the switch to switch off, thereby interrupting the feed to the heating element. When the tip cools, the temperature sensor attracts the permanent magnet again and restores the current feed. There is little deviation between different temperature sensors (Magnestats) and they are not subject to wear due to ageing or material fatigue. An addition feature of this arrangement is that the soldering iron is switched off when changing tips. The heating element cannot  burn out from use without a soldering tip.
Picture: Weller Magnastat system, see page 471 Selection of the correct working temperature is carried out by simply selecting the temperature coded soldering tip. The WELLER “Longlife” soldering tips are available in the temperatures 260°C, 310°C, 370°C, 425°C and 480°C. The lifeti- me of the WELLER “Longlife” soldering tip is lengthened substantially by the electroplated finish on the copper core.
There are 22 different soldering tip forms to choose from.
You can choose the optimal tip from one of these.

The Magnastat soldering iron TCP-S* is electrically isolated from mains and operates with a protective low voltage of 24 V AC or DC. The soldering iron comes standard with a temperature resistant silicon cord and a WELLER “Longlife” PT-B7 soldering tip.

• Information contained in the Operation Manuals of any other connected WELLER tools should be observed in addition to the information contained in this Operation Manual.
  Technical Data

Commissioning

Fasten the holder spring with funnel to the foot plate of the soldering iron holder (see exploded view) and soak the cleaning sponge with water. Place the soldering iron into the safety support rack. Insert the soldering iron plug into the 3-channel connection socket (2) of the control unit and lock it. Connect the control unit to mains (3). Be sure to check for the correct voltage. Switch on the unit at the mains switch (1). When using a tip for the first time, tin the end of the soldering tip with solder. This removes any layers of oxidation and contaminants from the soldering tip.

Equipotential bonding

The soldering tip is connected directly to the mains earth via the electrical cable (hard earthing).

Instruction for use

Always be sure that the soldering tip is properly tinned during pauses in soldering and when replacing the soldering iron into the holder. Don’t use aggressive fluxing agents.
Any mechanical treatment of the soldering tip destroys the electro-plated protective coating of the soldering tip and decreases its lifetime.
Do not immediately run the heating element along iron or expose it to an alternating electrical field. This can influence the regulation system.
When soldering and desoldering, take into consideration the soldering instructions of the components, particularly their temperature limits.

Accessories

T005 32 152 99| FE50M Magnastat soldering iron with device for solder fume extraction
---|---
T005 32 099 99| Extension cord 4m
T005 41 734 99| DIL-16-WG desoldering tip dual in line 16
T005 13 040 99| Desoldering set DS-7

Scope of supply

Power unit P 51
Soldering iron TCP S
Safety support rack KH 20
Operation Manual
Safety Information
Picture: Soldering tip choices, see page 49-54
Picture: Circuit diagram, see page 56
Picture: Exploded view, see page 55
Subject to technical alterations and amendments!
See the updated operating instructions at
www.weller-tools.com.

1. Mains plug
2. ains switch 1-pole not illumina ted
3. Potential equalisation socket
4. Magnastat switch
5. Heating element

PT-LT-Adapter with barrel
PT5-LT
PT6-LT
PT7-LT
PT8-LT
PT9-LT| T005 87 207 85
T005 87 207 86
T005 87 207 87
T005 87 207 88
T005 87 207 89

1. LT- Longlife- Tip
2. LT Adapter
3. Barrel

LT- Spitzen
Soldering Tips

| Order-No| Model| Description| Width A Length BLength C
---|---|---|---|---
| T005 44 494 00
T005 44 497 99| LT 1SC
LT 1SCNW| Chisel tip
Chisel tip| 0,4 mm 0,15 mm 15,0 mm
0,3 mm 0,1 mm 15,0 mm
| T005 44 412 00
T005 44 403 00
T005 44 405 00
T005 44 407 00
T005 44 409 00
T005 44 448 00
T005 44 430 99
T005 44 431 99
T005 44 432 99
T005 44 483 00| LT H
LT A
LT B
LT C
LT D
LT DLL
LT HHPB
LT HHPB
LT BHPB
LT DHPB| Chisel tip
Chisel tip
Chisel tip
Chisel tip
Chisel tip
Chisel tip
Chisel tip
Chisel tip
Chisel tip
Chisel tip| 0,8 mm 0,4 mm 13,5 mm
1,6 mm 0,7 mm 13,5 mm
2,4 mm 0,8 mm 13,5 mm
3,2 mm 0,8 mm 13,5 mm
4,6 mm 0,8 mm 13,5 mm
4,6 mm 0,8 mm 13,5 mm
0,8 mm 0,4 mm 13,5 mm
1,6 mm 0,7 mm 13,5 mm
2,4 mm 0,8 mm 13,5 mm
4,6 mm 0,8 mm 13,5 mm
| T005 44 413 00
T005 44 414 00
T005 44 415 00| LT K
LT L
LT M| Chisel long
Chisel long
Chisel long| 1,2 mm 0,4 mm 21,0 mm
2,0 mm 1,0 mm 21,0 mm
3,2 mm 1,2 mm 21,0 mm
| T005 44 420 99
T005 44 443 00
T005 44 442 00| LT HX
LT ALX
LT BX| Chisel bent
Chisel bent
Chisel bent| 0,8 mm 0,4 mm 18,0 mm
1,6 mm 0,7 mm 18,0 mm
2,4 mm 0,8 mm 18,0 mm

• HPB Lot = für Lote mit hohem Bleianteil
• HPB solder = for solder alloy with high lead content

Soldering Tips LT

| Order-No| Model| Description| Width A Length BLength C
---|---|---|---|---
| T005 44 427 00 LT AX
T005 44 439 99 LT 4X
T005 44 469 00 LT MX| LT AX
LT 4X
LT MX| Chisel bent 30°
Chisel bent 30°
Chisel bent 30°| 1,6 mm 0,8 mm 13,5 mm
ø 1,2 mm 0,4 mm 16,5 mm
ø 3,2 mm 0,8 mm 19,3 mm
| T005 44 436 99
T005 44 496 00
T005 44 488 99| LT 1S
LT 1SNW
LT1SA| Round slim
Round slim
Round slim| ø 0,2 mm 15,0 mm
ø 1,0 mm
ø 0,5 mm 16,0 mm
| T005 44 435 99
T005 44 489 99
T005 44 404 00
T005 44 411 00| LT 1
LT 1A
LT AS
LT CS| Round
Round
Round
Round| ø 0,25 mm 14,0 mm
ø 0,5 mm 14,0 mm
ø 1,6 mm 13,5 mm
ø 3,2 mm 13,5 mm
| T005 44 426 99| LT 1SLX| Round slim bent| ø 2,0 mm ø 0,4 mm 20,5 mm
| T005 44 425 99| LT 1X| Round bent 30°| ø 0,4 mm 12,5 mm
| T005 44 439 99| LT 4| Round sloped 45° slim| ø 1,2 mm 15,0 mm
| T005 44 408 00| LT F| Round sloped 45°| ø 1,2 mm 13,5 mm
| Order-No| Model| Description| Width A Length BLength C
---|---|---|---|---
| T005 44 487 00
T005 44 444 00
T005 44 445 00| LT AA60
LT BB60
LT CC60| Round slopes 60° long
Round slopes 60° long
Round slopes 60° long| 1,6 mm 4,0 mm 13,0 mm
2,4 mm 4,0 mm 18,0 mm
3,2 mm 6,0 mm 18,0 mm
| T005 44 423 99
T005 44 498 00
T005 44 406 99
T005 44 482 00
T005 44 481 00| LT 1L
LT 1LNW
LT S
LT T
LT 0| Concial long
Concial long unwettable
Conical long
Conical long
Conical long| ø 0,2 mm 26,4 mm
ø 1,0 mm
ø 0,4 mm 21,0 mm
ø 0,6 mm 13,0 mm
ø 0,8 mm 17,0 mm
| T005 44 424 99| LT 1LX| Conical long bent| ø 0,2 mm 24,0 m
| T005 44 410 00| LT GW| Gull wing 45°| ø 2,3 mm 3,2 mm 17,0 mm
| T005 44 479 00| LT KN| Knife tip| 6,2 mm 16,5 mm

| T005 44 416 00
T005 44 449 99
T005 44 495 99| LT
LT
LT| Measuring tip for thermo element
Screw in tip with M4 outside thread
tip set with 40 different LT tips| ø 0,5 mm
ø 0,5 mm

Soldering Barrel and Tips PT

| Description / Model| Order-No.
---|---|---
| Barrel for ET, PT Tip
Barrel for LT| T005 10 311 99
T005 87 207 94

1. PT- Longlife- Tip
2. PT Adapter
3. Barrel

Model| Order-No. for standard temperatures of regular tips 310°C 370°C 425°C 480°C| Width A| Length B
---|---|---|---
Chisel long| 4PTK6 4PTK7 4PTK8
4PTL6 4PTL7 4PTL8
4PTM7 4PTM8 4PTM9
T005 41 307 99| 1,2 mm
2,0 mm
3,2 mm
3,2 mm| 0,4 mm
1,0 mm
1,2 mm
1,2 mm
Conical Blunt Tip| 4PTCS7
4PTDS7
4PTS7 4PTS8
4PTO6 4PTO7 4PTO8| Ø 3,2 mm
Ø 5,0 mm
Ø 0,4 mm
Ø 0,8 mm|
Screwdriver Tip| 4PTF7 4PTF8
4PTAA7 4PTAA8
4PTBB7 4PTBB8
4PTCC7 4PTCC8
4PTDD7 4PTDD8
4PTAA9 4PTBB9
4PTCC9 4PTDD9| Ø 1,2 mm
Ø 1,6 mm
Ø 2,4 mm
Ø 3,2 mm
Ø 5,0 mm|
| T005 41 735 99 DIL 16WGN| Desoldering tip for Dual-In-Line 310°C|
| T005 13 041 99 DS 7N
T005 13 804 99| Desoldering attachment 370°C Ø 1,53 mm
Spare tiplet for desoldering attachmentDS 7. Ø 1,5 mm|

4D9R765
24.01.02/Martin

GERMANY
Weller Tools GmbH
Carl-Benz-Str. 2
74354 Besigheim
Phone: +49 (0) 7143 580-0
Fax: +49 (0) 7143 580-108| GREAT BRITAIN
Apex Tool Group
(UK Operations) Ltd
4 th Floor Pennine House
Washington, Tyne & Wear
NE37 1LY
Phone: +44 (0) 191 419 7700
Fax: +44 (0) 191 417 9421| FRANCE
Apex Tool Group S.N.C.
25 Av. Maurice Chevalier B.P. 46
77832 Ozoir-la-Ferrière, Cedex
Phone:+33 (0) 1.64.43.22.00
Fax: +33 (0) 1.64.43.21.62
---|---|---
ITALY
Apex Tool S.r.I.
Viale Europa 80
20090 Cusago (MI)
Phone: +39 (02) 9033101
Fax: +39 (02) 90394231| SWITZERLAND
Apex Tool Switzerland Sàrl
Rue de la Roselière 8
1400 Yverdon-les-Bains
Phone: +41 (0) 24 426 12 06
Fax: +41 (0) 24 425 09 77| AUSTRALIA
Apex Tools – Australia
P.O. Box 366
519 Nurigong Street
Albury, N. S. W. 2640
Phone: +61 (2) 6058-0300
Fax: +61 (2) 6021-7403
CANADA
Apex Tools – Canada
5925 McLaughlin Rd. Mississauga
Ontario L5R 1B8
Phone: +1 905-501-4785
Fax: +1 905-387-2640| CHINA
Apex Tool Group LLC
A-8 building, No. 38 Dongsheng Road
Heqing Industrial Park, Pudong
Shanghai PRC 201201
Phone: +1 800-688-8949
Fax: +1 800-234-0472| U S A
Apex Tool Group, LLC
14600 York Rd. Suite A
Sparks, MD 21152
Phone: +1 800-688-8949
Fax: +1 800-234-0472

T005 56 800 11 / 06.2013
T005 56 800 10 / 10.2012
www.weller-tools.com
Weller® is a registered Trademark and registered Design of Apex Tool Group, LLC
© 2013, Apex Tool Group, LLC

References

• Homepage | Weller Tools

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