SUNNY CCU12V-50 to 180 Series Central Battery Control Unit User Manual

June 9, 2024
Sunny

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SUNNY CCU12V-50 to 180 Series Central Battery Control Unit

Product Information

Central Battery Control Unit CCU12V-50 to 180 Series
The CCU12V-50 to 180 Series is a Central Battery Control Unit that is designed to provide emergency lighting during power outages. It is controlled by a highly intelligent 8-bit microcontroller and uses high-quality LEDs that provide bright and constant illumination throughout its operation with a lifetime of over 50,000 hours (when used in conjunction with our recommended equipment). The unit’s case is made out of 1mm thick Electro-Galvanized metal sheets coated with epoxy powder and stove enamel, which makes it highly resistant to rust. The fully sealed SUNNY lead-acid battery is totally maintenance-free throughout its operational life.

Features

  • Intelligent microcontroller
  • High-quality LEDs
  • Lifetime of over 50,000 hours
  • Fully sealed SUNNY lead-acid battery
  • Rust-resistant case

Installation and Operation

  1. Check to make sure that the power socket of the home or building is providing a 220 VAC current. If not, please resolve the issue first before installing the unit.
  2. Securely connect the battery terminals to prevent any possible damages.
  3. Check that the load electrical wire is in good working order. If so, connect it to the supply.
  4. The LED CHARGE will show if the unit’s battery is charging.
  5. The LED Full will show once the battery is fully charged.
  6. Pressing the TEST switch on the unit should turn on the emergency light. Release the TEST switch and the light should turn back off.
  7. Unplug the unit from the AC220V 50Hz socket, and the emergency light should turn on automatically. Plugging the unit back in should cause the emergency light to turn back off.
  8. During power outages, the emergency light should automatically turn on and will turn off automatically and start charging the battery once power is restored.

Important Note on Using the Unit

  • The unit should be installed indoors away from direct sunlight and rain or moisture.
  • The unit should be stored in temperatures under 25 Degree Celsius, and the battery should be charged every 3 months to maintain its operational life.
  • Do not overload the unit with more power than it is designed for.
  • Check the power load before installing the unit.

Initial Troubleshooting

Cause Problem What to do

Power not getting to the unit after plugging in. The LED AC
light does not turn on.| The power socket might not have any power. The plug or socket
is loose. The AC.220V fuse is blown.| Check the 220VAC power supply. Check the plug and socket.
Contact customer service.
Emergency light does not turn on after the power went out.| The unit is not plugged in. The battery terminals are not
connected. The lamp is faulty. The load wiring is loose. The DC
fuse has blown.| Check that the unit is plugged in and the battery terminals are
connected. Check the lamp and load wiring. Replace the DC
fuse.

Central Battery Control Unit

  • LED AC Indicating input status.
  • LED AC Indicating charger status.
  • LED FulI Indicating fully charged status.
  • LED Over Indicating battery charging malfunction.
  • Switch Test To test the unit availability (during normal circumstance.
  • Switch L/R To turn on the light (while the unit is not plugged in).
  • Switch O To turn o the light (while the unit is not plugged in).

Status Indicators and Testing Buttons

Features

  1. Controlled by a highly intelligent 8-bit micro controller.
  2. The unit uses high quality LEDs providing bright and constant illimitation throughout its operation with a lifetime of over 50,000 hours (when used in conjunction with our recommended equipment).
  3. The fully sealed “SUNNY” lead-acid battery is totally maintenance-free throughout its operational life.
  4. The unit’s case is made out of 1mm thick Electro-Galvanized metal sheets coated with epoxy powder and stove enamel and is highly resistance to rust.

Installation and Operation

  1. Check to make sure that the power socket of the home or building is providing  220 VAC current. If not please resolve the issue first before installing the unit.
  2. Securely connect the battery terminals to prevent any possible damages.
  3. Check that the load electrical wire is in good working order. If so, connect it to the Terminal Output and screw tightly to prevent any electrical sparks that could cause fire.
  4. Open the unit’s front panel to connect to load wiring to the output terminal inside the unit (check for any short-circuits before connecting).
  5. Press the R or L switch to turn on the controller. The unit will provide power from the battery to the lamp.
  6. Plug the unit into a socket that provides a 220VAC power supply.
  7. After installation and a 220Vac power supply is provided the unit should show the following indicators.
    • The LED AC Power will turn on to indicate the unit is receiving a 220Vac power supply.
    • The LED CHARGE will show if the unit’s battery is charging. 7.3 The LED Full will show once the battery is fully charged.
  8. Testing the unit’s operation.
    • Pressing the TEST switch on the unit should turn on the emergency light.
    • Release the TEST switch and the light should turn back off.
    • Unplug the unit from the AC220V 50Hz socket and the emergency light should turn on automatically. Plugging the unit back in should cause the emergency light to turn back off.
  9. During power outages the emergency light should automatically turn on and will turn off automatically and start charging the battery once power is restored. Note : When the emergency light turns on automatically if the user wants to turn it Off to preserve battery life it can be done by pressing the OFF switch. To turn the lamp back on again press the R or L switch on the unit.

Important Note on Using the Unit

  1. The unit should be installed indoors away from direct sunlight and rain or moisture.
  2.  The unit should be stored in temperatures under 25 Degree Celsius and the battery should be charged every 3 months to maintain its operational life.
  3. Do not overload the unit with more power than it is designed for.
  4. Check the power load before installing the unit.

Initial Trouble Shooting

Cause Problem What to do

– Power not getting to the unit after plugging in.

The LED AC light does not turn on.

| – The power socket might not have any power.

– The plug or socket is loose.

– The AC.220V fuse is blown.

| – Check the 220VAC power supply.

– Check the plug and socket.

– Contact customer service.

– Emergency light does not turn on after the power went out.| – The unit is not plugged in.

– The battery terminals are not connected.

– The lamp is faulty.

– The load wiring is loose.

– The DC fuse has blown

| – Check the unit’s power socket.

– Connect the battery terminals.

– Contact our customer support department.

– Check the load wiring.

– Contact our customer support department.

– Emergency light only turns on for a short time after the power went out.| – The battery is not fully charged.

– The battery has degraded.

| – Fully charge the battery.

– Contact customer service to replace the battery

Terms for Warranty and Service

  1. The product will only be under warranty if the customer fills in the “warranty card” and return the “return part” to the company within 7 days of purchasing the product. If this is not done within the specified time then the warranty will be considered void.
  2. The warranty only covers the unit’s internal parts for the duration specified by the company counting from the date of purchase.
  3. Please show the warranty card every time when contacting our service department or the dealer you purchased the unit from.
  4. The warranty will be considered void in the following cases.
    • The unit has been used outside of its intended use specified in the manual.
    • The unit has been used with equipment that does not meet the specifications specified within the manual.
    • The unit has been damaged from impact, for example parts are dented, scratched missing or distorted.
    • The unit has been modified or repaired by people not officially certified by our company.
    • The Sticker Warranty Void has been removed or torn.
    • The unit is damaged from negligence or incompetent use, for example, the battery is swollen, the batter has been overcharged, the battery has been damaged from quick charging, the battery has been short-circuited, the battery’s charged has been completely drained.
    • The unit has been stored improperly, for example, it was exposed to moisture causing rust and damage to the internal circuitry.
    • Damaged was caused by a malfunction in the AC power supply.
    • Damage from natural disaster such as fire, moisture, submersion in liquids, chemical damage or from unavoidable circumstances.
    • Damage from animals or insects.
      Note
      Please read the manual carefully before installation and operation to understand how to properly operate the unit.

For any further questions about your product please feel free to contact SUNNY’s customer service department.
Tel. (+66) 02-948-4450-2
E-mail: service@sunnyemergencylight.com

Ison Import-Export Co., Ltd.
2915-2917 Ladprao Road, Klong Jan, Bangkapi, Bangkok 10240

SUNNY-CCU12V-50-to-180-Series-Central-Battery-Control-
Unit-03

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