ASSA ABLOY Pemko Hinges Continuous Geared Hinges Instruction Manual

: June 9, 2024
: ASSA ABLOY

ASSA ABLOY Pemko Hinges Continuous Geared Hinges

Architectural Door Accessories

The global leader in door-opening solutions

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PemkoHinge® Continuous Geared Hinges: Full-Mortise Hinges: Offset

AVAILABLE FINISHES: C, D
WIDTH: 5/16” (7.9 mm) (between frame edge and door edge)
CAP WIDTH: 25/32” (19.8 mm)
HEIGHT: 1-7/8” (47.6 mm)(to flange/frame edge side)
HEIGHT: 11/16” (17.5 mm)(flange to top of cap)

(Clear Anodized)
(Dark Bronze Anodized)

Pemko Product Reference Tech-Spec

TYPE: Off-set Full Mortise Hinge
MATERIAL: 6063-T6 Aluminum Alloy and Temper Retainer FINISH: C (Clear Anodized), D (Dark Brown Anodized)
WIDTH: 1 9/16″ (39.687 mm)
HEIGHT: 2 27/32″ (72.23 mm)
WEIGHT: 8 lbs.
LEAD TIME: 5 working days (or less)
AVAILABLE: Ships from Memphis, TN and Ventura, CA locations
WARRANTY: 5 Years from purchase date CROSS REFERENCE: N/A

INSTRUCTIONS, CAD DRAWINGS, PROFILE DRAWINGS and CUT SHEET

Available upon request and on the website.

PRODUCT TESTING

Fire Rated – Tested to UL10B Standard Fire Tests and UL10C Positive Pressure Fire Tests of Door Assemblies
BHMA Certified – Tested for performance with regards to the requirements in:
- ANSI/BHMA A156.26 – Continuous Hinges

ASSA ABLOY is the global leader in door-opening solutions, dedicated to satisfying end-user needs for security, safety and convenience

MATERIAL SAFETY / FIRE HAZARDS
Per OSHA Regulations (Standards – 29 CFR) this Pemko item is considered an “article” as described in section 1910.1200 paragraph (c), meaning that it is a manufactured item other than a fluid and is not a hazard. To help our customers we are providing additional information in this section to cover relevant topics found on Safety Data Sheets (SDS) but not found elsewhere in this document.

FIRE HAZARD
Aluminum alloy is a non-combustible material. Solid aluminum does not present a fire hazard.

FIRST AID MEASURES
Under normal conditions this item presents no small parts and so this item cannot be inhaled or swallowed and has no adverse reac-tion when coming in contact with skin. Observe good industrial hygiene after installation.
Note to physician: treat symptomatically and supportively

FIREFIGHTING MEASURES
As in any fire, prevent human exposure to fire, smoke, fumes, or products of combustion. Evacuate non-essential personnel from the fire area. Firefighters should wear face mask with self-contained breathing apparatus (SCBA) and impervious protective clothing. In case of aluminum fire, use class D dry powder to extinguish. DO NOT USE water or halogenated extinguishing media.

Hazardous combustion products: none.

SPILL PROCEDURES
Sweep up any off-cuts from product and store in a suitable container for disposal

HANDLING, STORAGE, AND DISPOSAL
There are no specific handling instructions. Always store at room temperature and keep away from heat sources. When disposing, if possible, recycle the item and its packaging. Otherwise disposal should be in accordance with local, state, or federal legislation. Bury in an authorized landfill site or incinerate under approved controlled conditions.

EFFECTS OF EXPOSURE
There are no effects under normal conditions of use. Observe good industrial hygiene.

TOXICITY
There is no toxicity hazard under normal conditions of use

HEALTH HAZARD
This product may contain hazardous ingredients; harmful effects are unlikely under normal conditions.

CARE AND MAINTENANCE

CLEANING

Pemko’s aluminum products and solid gasket products can be cleaned with a mild soap with warm water. A clean non-abrasive cloth should be used to clean the surface of these products. For removing grease, sealant, or other minimal adhesives a mild solvent such as mineral spirits may be used; then clean with mild soap mixed with warm water. To dry, either allow to air dry or wipe dry with a chamois, squeegee, or lint-free cloth.

For sponge gasket and weatherstrip products, wipe with a damp cloth. Do not use mineral spirits or other chemical as this may cause the plastic to “melt” or deteriorate. To dry, either allow to air dry or wipe dry with a chamois, squeegee, or lint-free cloth. The use of strong solvents or cleaner concentrations may cause damage to the finish surface and isn’t recommended.

MAINTENANCE

Pemko products are generally low-maintenance and require nothing more than general cleaning. Should anything outside of
“general cleaning” arise, please consult Pemko Customer Service. If you have any questions, or if you have a situation outside this scope, please contact Pemko Customer Service.

DIMENSIONS

ASSA-ABLOY-Pemko-Hinges-Continuous-Geared-Hinges-
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GENERAL

SUMMARY

_ Section Includes: _Continuous Geared Door Hinges.

Specifier Note: Revise paragraph below to suit project requirements. If a reader of this section could reasonably expect to find a product or component specified in this section, but it is actually specified elsewhere, then the related section number(s) should be listed in the paragraph below. Add section numbers and titles per CSI MasterFormat and specifier’s practice. In the absence of related sections, delete paragraph below.

Division 6 Section(s): Wood Frames. 1.
Division 8 Section(s): Steel Doors, Wood Doors, Sound Control Doors, Aluminum Frame Storefront Doors.
Division 10 Section(s): Compartments and Cubicles, Partitions.
Division 13 Section(s): Special Facilities, Integrated Construction, Special Structures, Special 4. Purpose Rooms.

Specifier Note: Article below may be omitted when specifying manufacturer’s proprietary products and recommended installation. Retain References Article when specifying products and installation by an industry reference standard. If retained, list standard(s) referenced in this section. Indicate issuing authority name, acronym, standard designation and title. Establish policy for indicating edition date of standard referenced. Conditions of the Contract or Division 1 References Section may establish the edition date of standards. This article does not require compliance with standard. It is a listing of all references used in this section.

REFERENCES

ASTM International

ASTM E2074 Standard Test Method for Fire Tests of Door Assemblies, Including Positive.
Pressure Testing of Side-Hinged and Pivoted Swinging Door Assemblies.

American National Standards Institute/Builders Hardware Manufacturers Association (ANSI/BHMA):

ANSI/BHMA A156.18 Materials and Finishes. 1.
ANSI/BHMA A156.26 Standards for Continuous Hinges. 2.

American National Standards Institute/Steel Door Institute (ANSI/SDI):

ANSI A250.8/SDI-100 Recommended Specifications for Standard Steel Doors and Frames.

American National Standards Institute/Window and Door Manufacturers Association (ANSI/WDMA): D.

ANSI/WDMA I.S.1-A Architectural Wood Flush Doors.

Federal Government

U.S. Architectural & Transportation Barriers Compliance Board. Americans with Disabilities Act (ADA), Accessibility Guidelines for Buildings and Facilities (ADAAG), 1992.
Federal Standard FED-STD-795-1988 (Revised 1989) Uniform Federal Accessibility Standards.

Underwriters Laboratories, Inc. (UL)

UL 10B Fire Tests of Door Assemblies.
UL 10C Fire Tests of Door Assemblies.
UL 752 Bullet Resistant Equipment.

International Code Council (ICC)

UBC 7-2 Fire Test of Door Assemblies (Positive Pressure).
International Building Code (IBC) Code 2000 (Positive Pressure).
ICC/ANSI A117.1 Accessible and Usable Buildings and Facilities.

British Standards (BS):

BS 476 Fire Tests on Building Materials and Structures. 1.

National Fire Protection Association (NFPA):

NFPA 1 Fire Prevention Code

Specifier Note: Article below should be restricted to statements describing design or performance requirements and functional (not dimensional) tolerances of a complete system. Limit descriptions to composite and operational properties required to link components of a system together and to interface with other systems.

SYSTEM DESCRIPTION

Design Requirements: Provide continuous geared door hinges which have been manufactured, fabricated and A. installed to meet the following design criteria:

Continuous geared configuration, designed to distribute loads uniformly.
Identical operation in each leaf, designed to reduce door opening effort.
UL labeled for 3 hour fire classification.
Durability tested to ANSI/BHMA A156.26 Grade 1, 2, 3.

Specifier Note: Article below includes submittal of relevant data to be furnished by Contractor before, during or after construction. Coordinate this article with Architect’s and Contractor’s duties and responsibilities in Conditions of the Contract and Division 1 Submittal Procedures Section.

SUBMITTALS

A.General: Submit listed submittals in accordance with Conditions of the Contract and Division 1 Submittal
Procedures Section.
B.Product Data: Submit manufacturerB. ’s product data and installation instructions.
C.Shop Drawings: Provide drawings indicating required component locations, installation interface with adjacent materials, anchorage, fastening and similar information.
Samples: Submit one each of manufacturerD. ’s standard selection samples.
E.Quality Assurance/Control Submittals: Submit the following:

1. Test Reports: Upon request, submit [Fire] [And] [Durability] test reports from recognized testing laboratory.
2. Certificates: Submit manufacturer’s certificate that products meet or exceed specified requirements.

F. Closeout Submittals: Submit the following:

1. Warranty documents specified herein.

Specifier Note: Article below should include statements of prerequisites, standards, limitations and criteria that establish an overall level of quality for products and workmanship for this section. Coordinate article below with Division 1 Quality Assurance Section.

QUALITY ASSURANCE

A. Installer Qualifications: Utilize an installer having demonstrated experience on projects of similar size and A. complexity.
Specifier Note: Paragraph below should list obligations for compliance with specific code requirements particular to this section and authority having jurisdiction. General statements to comply with a particular code are typically addressed in Conditions of the Contract and Division 1 Regulatory Requirements Section. Repetitive statements should be avoided.
B.Regulatory Requirements and Approvals: [Specify applicable requirements of regulatory agencies.]. [Code agency name]. 1.
- a. [Report or approval number].
C.Certifications: [Specify requirement for certifications.].
D.Field Samples: [Specify requirement for field samples.].
E.Mock-Ups: [Specify requirements for mock-up.].

1. Subject to acceptance by owner, mock-up may be retained as part of finish work. 1.
2. If mock-up is not retained, remove and properly dispose of mock-up.

Specifier Note: Retain paragraph below if preinstallation meeting is required.

Preinstallation Meetings: [Specify requirements for meeting.].
Specifier Note: Article below should include specific protection and environmental conditions required during storage. Coordinate article below with Division 1 Product Requirements Section.

DELIVERY, STORAGE & HANDLING

A.General: Comply with Division 1 Product Requirement Section.
B. Delivery: Deliver materials in manufacturer’s original, unopened, undamaged containers with identification
labels intact.
C. Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at temperature and humidity conditions recommended by the manufacturer.

Specifier Note: Coordinate article below with Conditions of the Contract and with Division 1 Closeout Submittals (Warranty) Section. Use this article to require special or extended warranty or bond covering the work of this section.

WARRANTY

A. Project Warranty: Refer to Conditions of the Contract for project warranty provisions.
B. Manufacturer’s Warranty: Submit, for Owner’s acceptance, manufacturer’s standard warranty document executed by authorized company official. Manufacturer’s warranty is in addition to, and not a limitation of, other rights Owner may have under contract documents.

Specifier Note: Coordinate subparagraph below with manufacturer’s warranty requirements.

Warranty Period: Warranty for life of door opening, beginning with date of substantial completion.

PRODUCTS

Specifier Note: Retain article below for proprietary method specification. Add product attributes, performance characteristics, material standards and descriptions as applicable. Use of such phrases as “or equal” or “or approved equal” or similar phrases may cause ambiguity in specifications. Such phrases require verification (procedural, legal and regulatory) and assignment of responsibility for determining “or equal” products.

CONTINUOUS GEARED DOOR HINGES 2.01

Specifier Note: Paragraph below is an addition to CSI SectionFormat and a supplement to MANU-SPEC. Retain, edit or delete paragraph below to suit project requirements and specifier practice.

Manufacturer: Pemko Manufacturing Company.

_ Contact: _PO Box 3780, 4226 Transport Street, Ventura, CA 93003; Telephone: 800-283-9988, 1. 805-642-2600; Fax: 805-642-4109; E-mail: [email protected]; website: www.pemko.com. Proprietary Products/Systems: Continuous Geared Door Hinges, including the following: B.
Continuous Geared PemkoHinges:

  *  **Material:** Extruded tempered aluminum.
  *  **Material Standard:** 6063-T6 alloy.
  *  **Configuration:** Three interlocking extrusions in pinless assembly, installed to full height of door frame.
  *  **Finish (ANSI/BHMA A156.18):** [Clear anodized] [Dark anodized] [Gold anodized].
  *  **Type:** [Full mortise] [Full surface] [Half surface] [Full mortise residential: 1 3/4 inches (45 mm)] [Full mortise residential: 1 3/8 inches (35 mm)] [Special full mortise] [Wide throw full mortise].
  *  **Length:** [79 inches (2007 mm)] [83 inches (2108 mm)] [85 inches (2159 mm)] [95 inches f. (2413 mm)] [120 inches (3048 mm)].
  *  **Hinge Options:** [Safety] [Short leaf flush] [Short leaf inset] [Standard] [Safety short leaf inset] [Center pivot].
  *  **Electrical Modifications:** [Specify electrical modifications.].
  *  **Strength:** [Standard Duty: 14 bearings each leaf for 83 inch (2108 mm) hinge, minimum door weight 280 lb (127 kg)] [Heavy Duty: 27 bearings each leaf for 83 inch (2108 mm) hinge, minimum door weight 540 lb (245 kg)].
  *  **Mortise Fasteners:** TEK, #12 × 3/4 inch, FHUC, Phillips head screws.
  *  **Fire Label Certification:** Comply with ASTM E2074, NFPA 1, UBC 7-2, BS 476, UL 10B, UL 10C, [90 minutes for wood doors] [3 hours for hollow metal doors].
  *  **Testing Standard:** Tested according to ANSI/BHMA A156.26.

Specifier Note: Edit Article below to suit project requirements. If substitutions are permitted, edit text below. Add text to refer to Division 1 Project Requirements (Product Substitutions Procedures) Section.

PRODUCT SUBSTITUTIONS

Substitutions: No substitutions permitted.

EXECUTION

_ Specifier Note: _Article below is an addition to the CSI SectionFormat and a supplement to MANU-SPEC. Revise article below to suit project requirements and specifier’s practice.

MANUFACTURER’S INSTRUCTIONS

Comply with the instructions and recommendations of the continuous geared door hinge manufacturer.

Specifier Note: Specify actions to physically determine that conditions are acceptable to receive primary products of the section.

EXAMINATION

Site Verification of Conditions

Verify that site conditions are acceptable for installation of continuous geared door hinges.
- Examine doors and frames for compliance with requirements for installation tolerances, labeled fire door assembly construction, wall and floor construction and other conditions affecting performance.
- Ensure frame is square and plumb before installation.
- Examine roughing-in for electrical wiring connections.
Do not proceed with installation of continuous geared door hinges until unacceptable conditions are corrected.

Specifier Note: Specify actions required to physically prepare the surface, area or site or to incorporate the primary products of the section.

PREPARATION

Wood Door Preparation: Comply with ANSI/WDMA I.S.1-A.
Steel Door and Frame Preparation: Drill doors and frames for hardware per manufacturer’s installation instructions. Comply with ANSI A250.8/SDI-100.

Specifier Note: Coordinate article below with manufacturer’s recommended installation requirements.

INSTALLATION

Mounting Location: Comply with the following requirements, unless otherwise indicated:

Steel Doors and Frames:
Comply with ANSI A250.8/SDI-100.
Ensure frames are properly sized, plumb and square.
[Specify standard or specific requirements.].
Wood Doors:
- ```
  1. Comply with ANSI/WDMA I.S.1-A.
```
1. Ensure doors are properly sized, plumb and square.
2. [Specify standard or specific requirements.].
- Adjust and reinforce attachment substrates as necessary for proper installation and operation.
- Space fasteners and anchors according to manufacturer’s product instructions.

Specifier Note: Specify the final actions required to prepare installed equipment or other completed work to properly function or perform.

ADJUSTING

Perform adjustments required to ensure that continuous geared door hinges function in compliance with A. manufacturer’s performance criteria prior to acceptance by Owner.

Adjust door control devices to compensate for final operation of HVAC system and to comply with accessibility requirements.

Specifier Note: Specify the final actions required to clean installed equipment or other completed work to properly function or perform. Coordinate article below with Division 1 Execution Requirements (Cleaning) Section.

CLEANING

Remove any protective films and clean components as necessary following manufacturer’s recommended A. procedures.

Specifier Note: Specify provisions for protecting work after installation but prior to acceptance by Owner. Coordinate article below with Division 1 Execution Requirements Section.

PROTECTION

Protect installed work from damage due to subsequent construction activity on the site.