OMCAN BE-CN-2083-CSS 20 Inch Table Top Reversible Dough Sheeter Instruction Manual

OMCAN BE-CN-2083-CSS 20 Inch Table Top Reversible Dough Sheeter Instruction Manua

General Information

Omcan Manufacturing and Distributing Company Inc., Food Machinery of America, Inc. dba Omcan and Omcan Inc. are not responsible for any harm or injury caused due to any person’s improper or negligent use of this equipment.
The product shall only be operated by someone over the age of 18, of sound mind, and not under the influence of any drugs or alcohol, who has been trained in the correct operation of this machine, and is wearing authorized, proper safety clothing.
Any modification to the machine voids any warranty, and may cause harm to individuals using the machine or in the vicinity of the machine while in operation.

CHECK PACKAGE UPON ARRIVAL
Upon receipt of an Omcan shipment please inspect for external damage.
If no damage is evident on the external packaging, open carton to ensure all ordered items are within the box, and there is no concealed
damage to the machine.
If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier.
A detailed report on the extent of the damage caused to the machine must be filled out within three days, from the delivery date shown in the shipping documents.
Omcan has no recourse for damaged products that were shipped collect or third party.
Before operating any equipment, always read and familiarize yourself with all operation and safety instructions.

Omcan would like to thank you for purchasing this machine.
It’s of the utmost importance to save these instructions for future reference.
Also save the original box and packaging for shipping the equipment if servicing or returning of the machine is required.

Safety and Warranty

Thanks for using this high performance, reversible dough sheeter.
The unit will be an excellent assistant for making Danish bread, cheese cake and many other products.
Before using this machine, please carefully read this manual  and follow the procedures to operate the machine.
All the safety devices must be checked before operation.
Turn the machine off immediately when defects or malfunctions are found.
Contact Omcan Customer Service immediately at: 1-800-465-0234.

• Check all warning signs on the machine.
• Clean up the water, oil and resin on the machine and its foundation. If any liquids are found, immediately clean it to avoid injury.
• Keep your body away from any moving parts of the machine.
• Do not let foreign objects fall into the machine while operating.
• Do not climb onto the machine while it is running.
• If any problems occur in the process of operation, press the Emergency Stop Button immediately.

RESIDENTIAL USERS: Vendor assumes no liability for parts or labor coverage for component failure or other damages resulting from installation in non-commercial or residential applications.
The right is reserved to deny shipment for residential usage; if this occurs, you will be notified as soon as possible.

1 YEAR PARTS AND LABOR WARRANTY

Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized service technician to repair the equipment locally.
Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures, not improper use.
Please see: https://omcan.com/disclaimer for complete info

WARNING:
The packaging components are classified as normal solid urban waste and can therefore be disposed of without difficulty.
In any case, for suitable recycling, we suggest disposing of the products separately (differentiated waste) according to the current norms.
DO NOT DISCARD ANY PACKAGING MATERIALS IN THE ENVIRONMENT!

Technical Specifications

x 650mm
Resting Position Dimensions (W x H)| 25.5” x 36.25” / 648 x 921mm
Weight| 275.6 lbs. / 125 kgs.
Item Number| 42154

Installation

1. Installation must be performed on a flat, dry surface with a stable temperature environment.
   Press down pedals of active wheels to lock the machine.

2. Follow the instructions on the plaque of electrical cabinet to connect power supply.
   The breaker for power supply should be installed on the wall with 1.7 m height from the floor.

3. Pull conveyor straight, put down the table and then put down both safety guards.

4. Then check the movement of the conveyors. Press the left-hand side pedal and the conveyors move left.
   Press the right-hand side pedal and the conveyors move right.
   If the movement is in the wrong direction, change the two wires of the power supply and re-test the machine.

5. The power cord must be grounded.

Operation

1. When using machine, set the thickness handle to the most left position.
2. NOTE: Do not put hands into safety guard.
3. Switch the power off and disconnect from the socket when cleaning.
4. Lift up safety guards after operation and then turn off power switch.

Maintenance

ALL MAINTENANCE TO BE PERFORMED BY QUALIFIED TECHNICIANS.
CHANGING GEARS (FOR QUALIFIED TECHNICIANS ONLY)
Switch the power off then use a screw driver to dismantle the side plate of lower machine body.
Disconnect the 3 electrical wires on the connecting box.
Lift up the safety guards then set the thickness handle to scale “O”.
Use the alan-key M5 to open the cover and take out the gear housing, then replace the gears.
After replacement, reverse the procedures and set the thickness handle to scale “0“ to reassemble.

REPLACING THE DRIVING ROLLER AND BEARING
Switch the power off and lift up the safety guards. Use the alan-key to open the cover.
Next, loosen the nuts of bearing, use a cross type screw driver to move bearing through the joint or roller and bearing.
Replace the roller and assemble by reversing the procedures.

CHANGE CONVEYORS

• Remove the roller by following the procedures mentioned above.
• Apply spanner M 12 to take the belts on roller and remove product tray.
• Apply spanner M 23 to loose the nuts of roller.
• Use spanner M 19 to loosen the belts of the support separate the table.
• Use spanner M 14 to take away the belts of the table holder and separate them.
• Dismantle the table and belts for replacement.
• Assembly by reversing the procedure.
• The tightness of belts should be correct.
  When the machine is running, press the belts slightly and check if there is a slip between the belts and roller.

CLEANING:
After work is finished every day, please turn the power switch off, then perform the cleaning process as stated below:

1. Fold the conveyor belt plate, then clean the residual dough and sundries that remain on the conveyor belt roller.
2. Clean the residual dough that is left on the upper and lower roller and scraper.
   Ensure that there is nothing left on the roller and scraper.
   Note: Do not use pressurized water jets to clean the unit.
   Do not use a knife or hard object to scrape the rollers, use a damp cloth instead.
   Do not use stainless steel or other metal blades to scrape the conveyor belt surface, use the plastic scraper to clean the conveyor belt surface.

Troubleshooting

Is the power switch on?
Has the safety guard been put down?
Lift safety guard, start level and check if you hear a click from the limit switch.
Electrical cabinet continuously vibrates.| Is the belt loose?
Are the wires improperly connected?
Is there something inside the electrical cabinet?
The machine only works on one side.| Has the breaker failed?
The wiring of the Level or limit switch failed?
Is the wiring of the motor incorrect?
Is the electricity not three phase?
One conveyor side works while the other side has stopped.| The gear is worn out.
Conveyor belt is not tight enough.
Thickness handle cannot stay fixed and falls downward.| If machine runs smoothly when toward the right-hand side but does not when toward left-hand side, this means the chain inside the rear of the machine body is too loose. Set the handle at a scale of 15-20, and use a screw driver to open the cover. Apply spanner to adjust motor plate to tighten chain. Check if handle can be operated smoothly.
Conveyor moves toward one side during production.| Adjusting the nuts to let the belt move straight. For example, if belt moves toward the rear side, loosen the front nut. When adjusting the nuts, make sure that the speed of belt is the same as roller and there are no gaps between the roller and belt.
Noise from roller.| Bearing wore out.
If noise comes from the pressing roller & scraper and conveyor, something is stuck on the active roller. To clean the active roller simply lift the table. Refer to assembly drawing for active roller and passive roller position.
Conveyor is too tight.| Machine is located in a humid area and this may cause the conveyor to become shorter. If conveyors arc is too tight, loose nuts during regular inspection. If conveyors are too tight, it may:
---|---
Not have sufficient horse power.
Damaged bearing & shaft of active roller and passive roller.
Over load and damage to the driving gear.

NOTE: FOR ELECTRICAL AND MECHANICAL REPAIRS, PLEASE CONTACT OMCAN AT 1-800-465-0234.

Parts Breakdown

Item No.| Description| Position| Item No.| Description| Position| Item No.| Description| Position
---|---|---|---|---|---|---|---|---
AD197| Outer Hexagon Screw Arbor for 42154| 1| AD213| Tooth Bar for 42154| 42| 66790| Screw for 42154| 83
AD198| Flat Gasket for 42154| 2| 66759| Rubber Sleeve for 42154| 43| AD207| Lock washer for 42154| 84
66749| Gear (M3 15T) for 42154| 3| 66758| Fixed Lever for 42154| 44| 66707| Soft Hat for 42154| 85
66748| Gear (M3 27T) for 42154| 4| 66763| Shaft for 42154| 45| AD231| Buckle Head for 42154| 86
66746| Washer for 42154| 5| 66783| Base for 42154| 46| AD215| Tighten Screw for 42154| 87
66747| Bearing for 42154| 6| 66729| Washer for 42154| 47| 66809| Gear (24T) for 42154| 88
66785| Bearing Sleeve for 42154| 7| AD214| Flat Gasket for 42154| 48| AD273| Flat Key (Type C) for 42154| 89
66784| Bearing for 42154| 8| 66731| Roller Adjusting Block for 42154| 49| AD305| Motor for 42154| 90
AD199| Flat Key (Type C) for 42154| 9| 66730| Eccentric Mounting for 42154| 50| AD249| Outer Hexagon Bolt for 42154| 91
44797| Shaft for 42154| 10| AD214| Flat Gasket for 42154| 51| AD198| Flat Gasket for 42154| 92
66781| Bearing Sleeve for 42154| 11| AD215| Tighten Screw for 42154| 52| 66835| Nut for 42154| 93
AD200| Bearing for 42154| 12| AD216| Brake Apparatus Gear for 42154| 53| AD250| Draw Spring for 42154| 94
AD201| Thrust Bearing for 42154| 13| AD217| Washer (3mm) for 42154| 54| AD198| Flat Gasket for 42154| 95
AD301| Aluminum Block for 42154| 14| 66742| Bearing for 42154| 55| 66835| Nut for 42154| 96
AD302| Roller Shaft for 42154| 15| AD218| Brake Apparatus Bearing Fixed Seat for 42154| 56| AD215| Tighten Screw for 42154| 97
44800| Active Roller for 42154| 16| AD238| Brake Apparatus Rotating Shaft for 42154| 57| AD252| Flat Key (Type C) for 42154| 98
AD204| Bearing Holder for 42154| 17| AD237| Brake Apparatus Fixed Seat for 42154| 58| 66808| Gear (18T) for 42154| 99
AD205| Adjusting Bolt for 42154| 18| AD207| Lock washer for 42154| 59| 66689| Bearing for 42154| 100
AD206| Rubber Head Screw for 42154| 19| AD239| Outer Hexagon Bolt for 42154| 60| AD227| Flat Key (Type A) for 42154| 101
66795| Nut for 42154| 20| AD236| Brake Apparatus Cylinder for 42154| 61| AD227| Flat Key (Type A) for 42154| 102
AD207| Lockwasher for 42154| 21| 66770| Screw for 42154| 62| AD221| Flat Key (Type C) for 42154| 103
AD208| Fixed Axis for 42154| 22| 66818| Soft Hat for 42154| 63| AD256| Nut for 42154| 104
AD209| Clamp Spring for Hole Use for 42154| 23| AD235| Inner Hexagon Bolt for 42154| 64| AD257| Inner Hexagon Head Screw for 42154| 105
AD210| Bearing for 42154| 24| AD234| 5×30 Split Pin for 42154| 65| 66771| Upper Roller for 42154| 106
AD211| Chain Wheel for 42154| 25| AD233| Inner Hexagon Bolt for 42154| 66| 66689| Bearing for 42154| 107
AD212| Clamp Spring for Shaft Use for 42154| 26| AD232| Lockwasher for 42154| 67| 66765| Roller Adjustment Block for 42154| 108
66708| Screw for 42154| 27| AD219| Brake Apparatus Gear for 42154| 68| 66689| Bearing for 42154| 109
AD235| Inner Hexagon Bolt for 42154| 28| AD220| Washer (¢22x¢32x3mm) for 42154| 69| AD258| Clamp Spring for Shaft Use for 42154| 110
AD303| Cover for 42154| 29| 66742| Bearing for 42154| 70| 66801| Soft Hat for 42154| 111
AD248| Clamp Spring for Shaft Use for 42154| 30| AD221| Flat Key (Type C) for 42154| 71| AD244| Flat Gasket for 42154| __

112

AD247| Chain Wheel (M3 21T) for 42154| 31| AD222| Flat Key (Type A) for 42154| 72| AD244| Flat Gasket for 42154| 113
66689| Bearing for 42154| 32| AD223| Flat Key (Type A) for 42154| 73| AD306| Foot Pad for 42154| 114
AD246| Clamp Spring for Hole Use for 42154| 33| AD224| Spring for 42154| 74| AD198| Flat Gasket for 42154| 115
66729| Washer for 42154| 34| AD225| Brake Apparatus for 42154| 75| 66835| Nut for 42154| 116
66730| Eccentric Mounting for 42154| 35| AD226| Clamp Spring for Shaft Use for 42154| 76| AD241| Inner Hexagon Bolt for 42154| 117
AD245| Roller Adjusting Block for 42154| 36| 66714| Cover for 42154| 77| AD240| Inner Hexagon Bolt for 42154| 118
AD214| Flat Gasket for 42154| 37| AD227| Flat Key (Type A) for 42154| 78| AD242| Draw Spring for 42154| 119
66729| Washer for 42154| 38| AD228| Brake Apparatus Rotating Disc for 42154| 79| AD256| Nut for 42154| 120
AD304| Machine Wall for 42154| 39| AD229| Dial Disc for 42154| 80| 66835| Nut for 42154| 121
66795| Nut for 42154| 40| AD230| Seal Ring for 42154| 81| 66726| Gear Rack for 42154| 122
AD207| Lock washer for 42154| 41| 66690| Adjusting Plate for 42154| 82| AD265| Inner Hexagon Head Screw for 42154| 123
Item No.| Description| Position| Item No.| Description| Position| Item No.| Description| Position
---|---|---|---|---|---|---|---|---
AD267| Tighten Screw for 42154| 124| AD253| Draw Spring for Upper Scraper for 42154| 156| AD310| Foot Rack for 42154| 188
66709| Adjusting Lever for 42154| 125| 66774| Lower Roller for 42154| 157| AD274| Cross Countersunk Screw for 42154| 189
AD268| Black Plastic Ball for 42154| 126| AD207| Lock washer for 42154| 158| AD274| Cross Countersunk Screw for 42154| 190
66706| Adjusting Seat for 42154| 127| AD207| Lock washer for 42154| 159| 66797| Fixed Plate for 42154| 191
AD240| Inner Hexagon Bolt for 42154| 128| 66790| Screw for 42154| 160| AD207| Lock washer for 42154| 192
AD197| Outer Hexagon Screw Arbor for 42154| 129| AD308| Chain for 42154| 161| 66795| Nut for 42154| 193
AD198| Flat Gasket for 42154| 130| 66772| Bearing for 42154| 162| 66796| Bracket Support Plate for 42154| 194
AD266| Flat Gasket for 42154| 131| AD215| Tighten Screw for 42154| 163| 66786| Draw Spring for 42154| 195
66701| Permanent Seat for 42154| 132| 66808| Gear (18T) for 42154| 164| 66824| Lower Knife for 42154| 196
66700| Shaft for 42154| 133| AD252| Flat Key (Type C) for 42154| 165| 66818| Soft Hat for 42154| 197
AD222| Flat Key (Type A) for 42154| 134| AD223| Flat Key (Type A) for 42154| 166| AD269| Cross Head Screw for 42154| 198
66728| Adjusting Sheet for 42154| 135| AD275| Inner Hexagon Screw for 42154| 167| 66825| Shaft for 42154| 199
AD198| Flat Gasket for 42154| 136| AD278| Dowel Pin for 42154| 168| AD296| Spacer for 42154| 200
AD197| Outer Hexagon Screw Arbor for 42154| 137| 66823| Lower Knife Sleeve for 42154| 169| 66800| Link Block for 42154| 201
AD263| Outer Hexagon Bolt for 42154| 138| AD277| Dowel Pin for 42154| 170| AD281| Screw Arbor Fixed Lever for 42154| 202
AD207| Lock washer for 42154| 139| AD276| Compression Spring for 42154| 171| 66826| Bracket Board for 42154| 203
AD246| Clamp Spring for Hole Use for 42154| 140| AD275| Inner Hexagon Screw for 42154| 172| AD280| Big Supporting Plate Fixed Seat for 42154| 204
66742| Bearing for 42154| 141| 66752| Gear (M3 24T) for 42154| 173| AD297| Fixed Seat for Rolling Pin for 42154| 205
66739| Adjusting Block for 42154| 142| 66729| Washer for 42154| 174| AD279| Conveyor Belt for 42154| 206
66795| Nut for 42154| 143| 66753| Gear (M3 10T) for 42154| 175| AD266| Flat Gasket for 42154| 207
AD207| Lock washer for 42154| 144| 66754| Lower Plastic Gear Shaft for 42154| 176| 66805| Nut for 42154| 208
AD262| Draw Spring for 42154| 145| AD272| Rubber Head Screw for 42154| 177| 66806| Adjusting Lever for 42154| 209
AD257| Inner Hexagon Head Screw for 42154| 146| 66835| Nut for 42154| 178| AD258| Clamp Spring for Shaft Use for 42154| 210
66738| Upper Plastic Gear Shaft for 42154| 147| AD198| Flat Gasket for 42154| 179| 66784| Bearing for 42154| 211
66737| Gear (M3 15T) for 42154| 148| 66816| Microswitch Sleeve for 42154| 180| 66829| Active Shaft for 42154| 212
AD261| Circlip for 42154| 149| AD207| Lock washer for 42154| 181| 66828| Conveyor Roller for 42154| 213
AD307| Upper Scraper for 42154| 150| 66815| Safety Guard for 42154| 182| AD065| Rolling Pin for 42154| 214
AD260| Dowel Pin for 42154| 151| 66817| Safety Guard Rubber Roller for 42154| 183| 66814| Flour Tray for 42154| 215
66821| Knife Sleeve Pin for 42154| 152| 66770| Screw for 42154| 184| AD311| Microswitch for 42154| 216
AD255| Lock washer for 42154| 153| AD309| Supporting Plate Food Pad for 42154| 185| AD312| AC Contactor for 42154| 217
66818| Soft Hat for 42154| 154| 66835| Nut for 42154| 186|  |  |
AD254| Cross Head Bolt for 42154| 155| AD269| Cross Head Screw for 42154| 187| |  |

Electrical Schematics

Power Input

E| Ground Wire| L| Power Input| SB1| Safety Guard Microswitch| SB4| Left/Right Direction Microswitch
---|---|---|---|---|---|---|---
KM1| AC Contactor| M| Motor| SB2| Safety Guard Microswitch| ST| On/Off Switch
KM2| AC Contactor| N| Power Input| SB3| Left/Right Direction Microswitch| SQ| Emergency Stop Button

Warranty Registration

Thank you for purchasing an Omcan product.
To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below.
You can also register online by visiting:
https://omcan.com/warranty-registration/

For mailing in Canada
OMCAN
PRODUCT WARRANTY REGISTRATION
3115 Pepper Mill Court,
Mississauga, Ontario
Canada, L5L 4X5

For mailing in the US
OMCAN
PRODUCT WARRANTY REGISTRATION
4450 Witmer Industrial Estates, Unit 4,
Niagara Falls, New York
USA, 14305
Or Email To: service@omcan.com

Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North American food service industry.
Our success over these many years can be attributed to our commitment to strengthen and develop new and existing relationships with our valued customers and manufacturers.
Today with partners in North America, Europe, Asia and South America, we continually work to improve and grow the company.
We strive to offer customers exceptional value through our qualified local sales and service representatives who provide convenient access to over 6,500 globally sourced products.
Scan Me

Documents / Resources

| OMCAN BE-CN-2083-CSS 20 Inch Table Top Reversible Dough Sheeter [pdf] Instruction Manual
BE-CN-2083-CSS 20 Inch Table Top Reversible Dough Sheeter, BE-CN-2083-CSS, 20 Inch Table Top Reversible Dough Sheeter, Table Top Reversible Dough Sheeter, Top Reversible Dough Sheeter, Reversible Dough Sheeter, Dough Sheeter, Sheeter
---|---

References

• Omcan
• Disclaimer – Omcan
• Warranty Registration – Omcan

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>