BANNER R95C 8-Port Discrete Bimodal to IO-Link Hub Instruction Manual

June 9, 2024
BANNER

BANNER R95C 8-Port Discrete Bimodal to IO-Link Hub

Instruction Manual

  • Compact bimodal to IO-Link device converter that connects discrete inputs and sends the value to the IO-Link Master
  • Enabled Delay Modes: ON/OFF Delay, ON/OFF One-shot, ON/OFF/Retriggerable One-shot, ON/OFF Pulse-stretcher and Totalizer
  • Measurement Metrics: Count, Events Per Minute (EPM), and Duration
  • Discrete Mirroring: Discrete signals (In/Out) from all eight ports can be mirrored to any of the eight ports, Discrete Out, or the host white wire output
  • Outputs a discrete value as received from IO-Link Master Process Data Out
  • Discrete input/output can be independently configured as NPN or PNP
  • Rugged over-molded design meets IP65, IP67, and IP68
  • Connects directly to a sensor or anywhere in-line for ease of use
  • R95C IO-Link hubs are a quick, easy, and economical way to integrate non-IO-Link devices into an IO-Link system

Models

BANNER-R95C-8-Port-Discrete-Bimodal-to-IO-Link-Hub-
FIG-1

Overview

The R95C-8B21-KQ hub connects two discrete channels to each of the eight unique ports, providing access to monitoring and configuring those ports with an IO-Link master. Host mirroring is available where a selected port input/output discrete signal can be routed to Pin 2 (male) on the PLC/Host connection.

Configuration

For more information, see P/N 227447 R95C-8B21-KQ IO-Link Data Reference Guide and P/N 227506 R95C-8B21-KQ IODD Files.BANNER-R95C-8-Port-Discrete-Bimodal-
to-IO-Link-Hub-FIG-2

Measurement Statistics

  • Count
  • RPM
  • Duration

Process Data In

  • Discrete 1 and 2 Input State (active/inactive)
  • Selected Measurements [1]..[4]

Process Data In

  • Discrete 2 Output State (active/inactive)
  • Discrete 1 Input State (active/inactive)
  • Selected Measurements [1]..[4]

Mirroring – Discrete 2 Output

  • Port/Channel selected state driven to Pin 2 (F)

Process Data Out – Discrete 2 Output

  • Process Data Out selected state driven to Pin 2 (F)

Host Mirroring – Discrete Host Out

  • Port/Channel selected state driven to Pin 2 (M)

Table 1: Measurements – Female Pins

Port 1-Port 8 Pin Number: Description IO Metric Description

__

__

__

Pin 4 – Discrete 1

| Count Value| Running count of the received input pulses
Duration Value| Duration of the last input pulse in µs with 500 µs granularity
__

Events per Minute Value

| Running count of the number of pulses received averaged over one minute

Range: 1 to 37,500

Reset Metrics| •    Do Not Reset

•    Reset

Pin 2 – Discrete 2| Count Value| Running count of the received input pulses
Duration Value| Duration of the last input pulse in µs with 500 µs granularity
Port 1-Port 8 Pin Number: Description| IO Metric| Description
---|---|---
 |

Events per Minute Value

| Running count of the number of pulses received averaged over one minute

Range: 1 to 37,500

Reset Metrics| •    Do Not Reset

•    Reset

Table 2: Pin Configuration – Female Input

Port 1-Port 8 Pin Number: Description Name Values

__

__

__

__

__

__

Pin 4 – Discrete 1

| I/O Selection| •    NPN Input

•    PNP Input

__

__

__

Discrete 1 Delay Mode

| •    Disabled

•    On/Off Delay

•    On One-shot

•    Off One-shot

•    On Pulse-stretcher

•    Off Pulse-stretcher

•    Totalizer

•    Retriggerable On One-shot

•    Retriggerable Off One-shot

Discrete 1 Delay Timer 1| Discrete 1 On Delay, One-shot, Pulse-Stretcher Time, or Totalizer Count
Discrete 1 Delay Timer 2| Discrete 1 Off Delay or Totalizer Time
__

__

__

__

__

__

__

__

__

__

__

__

__

__

Pin 2 – Discrete 2

| __

__

I/O Selection

| •    NPN Input

•    PNP Input

•    NPN Output with Pull Up

•    PNP Output with Pull Down

•    NPN Output with Push/Pull

•    PNP Output with Push/Pull

__

__

__

Discrete 2 Delay Mode

| •    Disabled

•    On/Off Delay

•    On One-shot

•    Off One-shot

•    On Pulse-stretcher

•    Off Pulse-stretcher

•    Totalizer

•    Retriggerable On One-shot

•    Retriggerable Off One-shot

Discrete 2 Delay Timer 1| Discrete 2 On Delay, One-shot, Pulse-stretcher Time, Or Totalizer Count
Discrete 2 Delay Timer 2| Discrete 2 Off Delay or Totalizer Time
Mirroring Enable| •    Disabled

•    Enabled

__

__

__

Mirroring Port Selection

| •    Port 1

•    Port 2

•    Port 3

•    Port 4

•    Port 5

•    Port 6

•    Port 7

•    Port 8

Mirroring Channel Selection| •    Pin 4 – Discrete 1

•    Pin 2 – Discrete 2

Mirroring Inversion| •    Not Inverted

•    Inverted

Table 3: Pin Configuration – Male Output

Pin Number: Description Name Values

__

__

__

__

__

__

__

Pin 2 – Discrete Host Out

| Host Mirroring Enable| •    Disabled

•    Enabled

__

__

__

Host Mirroring Port Selection

| •    Port 1

•    Port 2

•    Port 3

•    Port 4

•    Port 5

•    Port 6

•    Port 7

•    Port 8

Host Mirroring Channel Selection| •    Pin 4 – Discrete 1

•    Pin 2 – Discrete 2

Host Mirroring Inversion| •    Not Inverted

•    Inverted

Host Mirroring Polarity| •    PNP

•    NPN

Pin Number: Description Name Values
  Host Mirroring Output Type •    Open Collector

•    Push/Pull

IO-Link®
IO-Link® is a point-to-point communication link between a master device and a sensor and/or light. It can be used to automatically parameterize sensors or lights and to transmit process data. For the latest IO-Link protocol and specifications, please visit www.io-link.com. For the latest IODD files, please refer to the Banner Engineering Corp website at: www.bannerengineering.com.

Mechanical Installation

Install the R95C 8-Port Hub to allow access for functional checks, maintenance, and service or replacement. Do not install the R95C 8-Port Hub in such a way to allow for intentional defeat. All mounting hardware is supplied by the user. Fasteners must be of sufficient strength to guard against breakage. Use of permanent fasteners or locking hardware is recommended to prevent the loosening or displacement of the device. The mounting hole (4.5 mm) in the R95C 8-Port Hub accepts M4 (#8) hardware. See the figure below to help in determining the minimum screw length.BANNER-R95C-8-Port-Discrete-
Bimodal-to-IO-Link-Hub-FIG-3

CAUTION: Do not overtighten the R95C 8-Port Hub’s mounting screw during installation. Overtightening can affect the performance of the R95C 8-Port Hub.

Wiring

Port 1-Port 8 — Female Pin Signal Description

| 1| 18 V DC to 30 V DC
2| Discrete 2 (IN/OUT)
3| Ground

4

|

Discrete 1 (IN)

Male Pin Signal Description

| 1| 18 V DC to 30 V DC
2| Banner-specific
3| Ground

4

|

IO-Link

Status Indicators

The R95C 8-Port Discrete Bimodal to IO-Link Hub has matching amber LED indicators on both sides for each discrete device port to allow for installation needs and still provide adequate indication visibility. There is also an additional amber LED indicator on both sides of the converter, which is specific to the IO-Link communication.BANNER-R95C-8-Port-Discrete-
Bimodal-to-IO-Link-Hub-FIG-6

Discrete Device Amber LEDs

Indication| Status
Off| Discrete OUT is inactive
Solid Amber| Discrete OUT is active
IO-Link Communication Amber LED

Indication| Status
Off| IO-Link communications are not present
Flashing Amber (900 ms On, 100 ms Off)| IO-Link communications are active
Power Indicator Green LED

Indication| Status
Off| Power off
Solid Green| Power on

Specifications

  • Supply Voltage

    • 18 V DC to 30 V DC at 400 mA maximum
  • Power Pass-Through Current

    • 500 mA per port maximum
  • Discrete Output Load Rating

    • 100 mA
  • Supply Protection Circuitry
    Protected against reverse polarity and transient voltages

  • Leakage Current Immunity
    400 μA

  • Indicators

    • Green: Power
    • Amber: IO-Link communications
    • Amber: Discrete OUT status
  • Connections
    (8) Integral 4-pin M12 female quick disconnect
    (1) Integral 4-pin M12 male quick-disconnect connector

  • Construction

    • Coupling Material: Nickel-plated brass
    • Connector Body: PVC translucent black
  • Vibration and Mechanical Shock
    Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 0.5 mm amplitude, 5minutes sweep, 30 minutes dwell)
    Meets IEC 60068-2-27 requirements (Shock: 15G 11 ms duration, half sine wave)

  • Certifications
    Banner Engineering Europe Park Lane, Culliganlaan 2F bus 3, 1831 Diegem, BELGIUM Turck Banner LTD Blenheim House, Blenheim Court, Wickford, Essex SS11 8YT, Great Britain

  • Environmental Rating

    • IP65, IP67, IP68
    • NEMA/UL Type 1
  • Operating Conditions

    • Temperature: –40 °C to +70 °C (–40 °F to +158 °F) 90% at +70 °C maximum relative humidity (non-condensing)
    • Storage Temperature: –40 °C to +80 °C (–40 °F to +176 °F)

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations. Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com.

Supply Wiring (AWG)| Required Overcurrent Protection (Amps)
---|---
20| 5.0
22| 3.0
24| 2.0
26| 1.0
28| 0.8
30| 0.5

Dimensions

All measurements are listed in millimeters [inches], unless noted otherwise .BANNER-R95C-8-Port-Discrete-Bimodal-to-IO-Link-Hub-
FIG-7

Accessories

Cordsets

4-Pin Threaded M12 Cordsets—Double Ended

Model| Length| Style| Dimensions| Pinout
MQDEC- 401SS| 0.31 m (1 ft)|  |

| Female

Male

1 = Brown

2 = White

3 = Blue

4 = Black

MQDEC- 403SS| 0.91 m (2.99 ft)|
MQDEC- 406SS| 1.83 m (6 ft)|
MQDEC- 412SS| 3.66 m (12 ft)|
MQDEC- 420SS| 6.10 m (20 ft)|
MQDEC- 430SS| 9.14 m (30.2 ft)|
 |  | Male Straight/Female
 |  | Straight

MQDEC- 450SS

|

15.2 m (49.9 ft)

|

Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. For patent information, see www.bannerengineering.com/patents.

FCC Part 15 Class B

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and the receiver.
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for help.

Industry Canada
This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.

  • Banner Engineering Corp. All rights reserved

References

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