MW XBG-160 series 160W Constant Power Mode Driver Instruction Manual

June 3, 2024
MW

MW XBG-160 series 160W Constant Power Mode Driver

PRODUCT OVERVIEW

MW-XBG-160-series-160W-Constant-Power-Mode-Driver-
fig-2

Features

  • Full power output at 70~100% constant power mode operation
  • Wide input range 90 305VAC with active PFC function
  • Metal housing design with IP67
  • Function options: output adjustable via potentiometer 3 in 1 dimming (dim-to-off and Isolation design)
  • Typical lifetime>50000 hours and 5 years warranty
  • AC input cable with connector for flexible application

Applications

  • LED bay lighting
  • LED stage lighting
  • LED spot lighting-proof lighting
  • Type HL LED driver for class I division 2

Description

XBG-160 series is a 160W AC/DC LED driver featuring the constant power mode. XBG-160 operates from 90-305VAC and offers with different rated current ranging between 2850mA and 4100mA. Thanks to the high efficiency up to 93%, with the fanless design, the entire series is able to operate for -40C-+90C case temperature under free air convection. The design of metal housing and P67 ingress protection level allows this series to fit both indoor and outdoor applications. Moreover the innovative environment-adaptive capability allows this series to reliably light on the LEDs for all kinds of application environments in almost any spots that may install LED luminaires in the world. XBG-160 series comply with the latest version of IEC61347/GB7000.1-2015 and UL8750 international safety regulations. The output and dimming circuit are also completely in accordance with the new regulations with isolation to ensure the safety of both users and luminaire system during installation.

Model Encoding

MW-XBG-160-series-160W-Constant-Power-Mode-Driver-
fig-3

Type  P Level Function Note
A  P67 constant power adjustable via built-in potentiometer  n Stock
AB  P67 constant power adjustable via built-in potentiometer +

3 in 1 dimming function (0~10Vdc, 10V PWM signal and resistance)

|  n Stock

SPECIFICATION

MODEL XBG-160-  –





OUTPUT

| DEFAULT CURRENT| 3300mA
RATED POWER| 159.9W
CONSTANT CURRENT REGION| 34 ~ 56V
FULL POWER CURRENT RANGE| 2850~4100mA
OPEN CIRCUIT VOLTAGE (max.)| 60V
CURRENT ADJ. RANGE| 1425~4100mA
CURRENT RIPPLE| 5.0% max. @rated current
CURRENT TOLERANCE| ±5%
SET UP TIME| Note.4| 500ms/230VAC, 2000ms/115VAC









INPUT

| ****

VOLTAGE RANGE

| ****

Note.2

| 90 ~ 305VAC                 127 ~ 431VDC

(Please refer to “STATIC CHARACTERISTIC” section)

FREQUENCY RANGE| 47 ~ 63Hz


POWER FACTOR (Typ.)

| PF≧0.97 / 115VAC, PF≧0.95 / 230VAC, PF≧0.92 / 277VAC at full load

(Please refer to “Power Factor Characteristic” section)

TOTAL HARMONIC DISTORTION| THD< 10% (@ load≧60% at 115VAC/230VAC ,@load≧75% at 277VAC) Please refer to “TOTAL HARMONIC DISTORTION (THD)” section
EFFICIENCY (Typ.)| 93%
AC CURRENT (Typ.)| 2.0A / 115VAC           0.8A / 230VAC            0.7A / 277VAC
INRUSH CURRENT(Typ.)| COLD START 50A(twidth=620μs measured at 50% Ipeak) at 230VAC; Per NEMA 410
MAX. NO. of PSUs on 16A CIRCUIT BREAKER| 4 unit(circuit breaker of type B) / 7 units(circuit breaker of type C) at 230VAC
LEAKAGE CURRENT| <0.75mA / 277VAC
NO LOAD / STANDBY POWER CONSUMPTION| No load power consumption<0.5W for A-Type Standby power consumption<0.5W for AB-Type




PROTECTION

| OVER CURRENT| 95 ~ 108%
Constant current limiting, recovers automatically after fault condition is removed
SHORT CIRCUIT| Hiccup mode, recovers automatically after fault condition is removed


OVER VOLTAGE

| 61 ~ 78V
Shut down output voltage, re-power on to recovery
OVER TEMPERATURE| Shut down output voltage, re-power on to recovery




ENVIRONMENT

| WORKING TEMP.| Tcase=-40 ~ +90℃(Please refer to “OUTPUT LOAD vs TEMPERATURE” section)
MAX. CASE TEMP.| Tcase=+90℃
WORKING HUMIDITY| 20 ~ 95% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +80℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 60℃)
VIBRATION| 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes













SAFETY & EMC

| ****

SAFETY STANDARDS

| UL8750(type”HL”), CSA C22.2 No. 250.13-12; ENEC BS EN/EN61347-1, BS EN/EN61347-2-13 independent, BS EN/EN62384; IS15885(Part2/Sec13);GB19510.1,GB19510.14;IP67;EAC TP TC 004 approved
WITHSTAND VOLTAGE| I/P-O/P:3.75KVAC  I/P-FG:2KVAC  O/P-FG:1.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH




EMC EMISSION

| Parameter| Standard| Test Level/Note
Conducted| BS EN/EN55015(CISPR15)| —–
Radiated| BS EN/EN55015(CISPR15)| —–
Harmonic Current| BS  EN/EN61000-3-2| Class C @load≥50%
Voltage Flicker| BS  EN/EN61000-3-3| —–






EMC IMMUNITY

| BS EN/EN55024 , BS EN/EN61204-3, BS EN/EN61000-6-2
Parameter| Standard| Test Level/Note
ESD| BS  EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS  EN/EN61000-4-3| Level 3
EFT/Burst| BS  EN/EN61000-4-4| Level 3
Surge| BS  EN/EN61000-4-5| 4KV/Line-Line 6KV/Line-Earth
Conducted| BS  EN/EN61000-4-6| Level 3
Magnetic Field| BS  EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| ****

BS  EN/EN61000-4-11

| >95% dip 0.5 periods, 30% dip 25 periods,

95% interruptions 250 periods



OTHERS

| MTBF| 1100K hrs min.  Telcordia SR-332(Bellcore) ; 280K hrs min.| MIL- HDBK-217F (25℃)
LIFETIME| Note.5| 50000 hrs min.
DIMENSION| φ151.5mm 60mm(DH)
PACKING| 1.25Kg; 8pcs/11.5Kg/0.93CUFT
NOTE| 1.  All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25℃ of ambient temperature.

2.  De-rating may be needed under low input voltages. Please refer to “STAT C CHARACTER ST C” sections for details.

3.  The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again.

4.  Length of set up time is measured at first cold start. Turning ON/OFF the power supply may lead to increase of the set up time.

5.  This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 70℃ or less.

6. To fulfill requirements of the latest ErP regulation for lighting fixture, this LED drive can only be used behind a switch without permanently connected to the mains.

7.  Please refer to the warranty statement on MEAN WELL’s website at http://www.meanwell.com

8.  The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).

9.  Products sourced from the Americas regions may not have the PSE/CCC/B S/KC logo. Please contact your MEAN WELL sales for more information.

10.  For any application note and P water proof function installation caution, please refer our user manual before using. https://www.meanwell.com/Upload/PDF/LED_EN.pdf

※ Product Liability Disclaimer:For detailed information, please refer to https://[www.meanwell.com/serviceDisclaimer.aspx](http://www.meanwell.com/serviceDisclaimer.aspx) File Name:XBG-160-SPEC  2021-12-06

BLOCK DIAGRAM

MW-XBG-160-series-160W-Constant-Power-Mode-Driver-
fig-4

DRIVING METHODS OF LED MODULE

I-V Operating Area
XBG-160

DIMMING OPERATION

MW-XBG-160-series-160W-Constant-Power-Mode-Driver-
fig-6

3 in 1 dimming function (for AB-Type)

  • Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10VDC, or 10V PWM signal or resistance.
  • Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers.
  • Dimming source current from power supply: 100μA (typ.)

MW-XBG-160-series-160W-Constant-Power-Mode-Driver-
fig-7MW-XBG-160-series-160W-Constant-Power-
Mode-Driver-fig-8

Note :

  1. Min. dimming level is about 8% and the output current is not defined when 0%< Iout<8%.
  2. The output current could drop down to 0% when dimming input is about 0kΩ or 0Vdc, or 10V PWM signal with 0% duty cycle.

OUTPUT LOAD vs TEMPERATURE

MW-XBG-160-series-160W-Constant-Power-Mode-Driver-
fig-9

STATIC CHARACTERISTIC

POWER FACTOR (PF) CHARACTERISTIC ****

TOTAL HARMONIC DISTORTION (THD) EFFICIENCY vs LOAD
XBG-160 series possess superior working efficiency that up to 93% can be reached in field applications.

  • 2850mA Model, Tcase at 65℃

LIFE TIME

MECHANICAL SPECIFICATION

A-Type(AC input with fixed cable)MW-XBG-160-series-160W-Constant-Power-
Mode-Driver-fig-15

AB-TypeMW-XBG-160-series-160W-Constant-Power-Mode-Driver-
fig-16

  • tc : Max. Case Temperature.(case temperature measured point)
  • Ta : Ambient Temperature measured point

A-C-Type(AC input with connector)MW-XBG-160-series-160W-Constant-Power-
Mode-Driver-fig-17

AB-C-TypeMW-XBG-160-series-160W-Constant-Power-Mode-Driver-
fig-18

Terminal Pin No. Assignment(CHOGORI 22003515-01)

  • tc : Max. Case Temperature.(case temperature measured point)
  • Ta : Ambient Temperature measured point

AC input cable is optional, needs extra charge

Item Order Code Note
100cm F61-XBG-AC-CABLE-100 In Stock
200cm F61-XBG-AC-CABLE-200 By Request
300cm F61-XBG-AC-CABLE-300 By Request

INSTALLATION MANUAL
Please refer to: http://www.meanwell.com/manual.html

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