BORMANN PRO BBP3010 Cordless Screwdriver Battery User Manual

PRO BBP3010 Cordless Screwdriver Battery
User Manual

Cordless Screwdriver Battery

• The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described/illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
• Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in  commercial, trade or industrial businesses or for equivalent purposes.
• To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.

Safety instructions

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power-tool. Failure to follow all instructions listed below may result in electric shock,fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery- op- erated (cordless) power tool.
Work area safety

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing pro- tection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewelers or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
   Power tools are dangerous in the hands of untrained users.

5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be per- formed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or afire.
4. Under abusive conditions, liquid maybe ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, addi- tonally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is main- tained.
2. Follow instruction for lubricating and changing accessories

Cordless Screwdriver safety warnings

1. Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
2. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
3. Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
4. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
5. Hold the tool firmly.
6. Keep hands away from rotating parts.
7. Do not leave the tool running. Operate the tool only when hand-held.
8. Do not touch the drill bit or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
9. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

Battery Chargers
(i) Before charging, read the instructions.
(ii) For indoor use. Do not expose to rain.
Batteries

1. The battery is to be disposed of safely.
2. Do not crush, open or burn the battery. Exposure to potentially harmful materials may occur.
3. In case of fire use Co2 dry chemical extinguisher.
4. Do not expose to high temperatures >45°C. Cells may degrade at high temperatures.
5. The battery must be charged by a constant current constant voltage transformer.
6. Charge battery regularly in conditions between 5°C to 45°C with the specified charger designed for this battery.
7. Store in a dry, well ventilated area within the recommended limits of 10°C to 30°C.
8. Do not use battery if it has been stored at 5°C or less. Allow it to “normalize” at room temperature before usage/changing.
9. During decommissioning remove the battery cell for recycling separately to the product, which is covered by the waste electrical and electronic equipment directive. Insulate the terminals with adhesive insulating tape to prevent a short circuit, fire or explosion occurring.

Connection to the power supply
Make sure the power supply information on the machine’s rating plate are compatible with the power supply you intend to connect it to. This appliance is Class II* and is designed for connection to a power supply matching that detailed on the rating label and compatible with the plug fitted. If an extension lead is required, use an approved and compatible lead rated for this appliance. Follow all the instruction supplied with the extension lead.
*Double insulated: This product requires no earth connection as supplementary insulation is applied to the basic insulation to protect against electric shock in the event of failure of the basic insulation.
Lithium-ion material data sheet
(i) As a substance under normal conditions of use it is not considered a hazard to health. In the event of accidental release, measures to prevent spread must be adhered. Do not contaminate rivers, waterways or drains.
(ii) Composition of lithium-manganese, lithium-cobalt and lithium salt as the organic solvent electrolyte (non aqueous liquid).
(iii) Hazardous Decomposition: None during normal operating conditions. If cell is ruptured hydrogen fluoride and carbon monoxide may be released.

Technical Data

Intended use
This cordless screwdriver is ideal for applications such as assembling flat pack furniture. It is intended for domestic use only. Any other application is considered misuse.
Description of main parts (Pica)

1. 1/4”hex. bit holder
2. Torque Setting Ring
3. Battery capacity Indicator
4. Handle release button
5. Work lamp
6. Switch Trigger
7. Reversing switch leve| 8. On/Off switch of Led Torch
9. USB Charging connection socket
10. Led Torch
11. Charger
12. Sleeve
13. USB charging cable
14. Soft Handle
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**Operating instructions

**

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.
Indicating the remaining battery capacity
Pull the switch trigger to indicate the remaining battery capacity.

| All three lights
(Red/Yellow/Green) ON -> fully charged
---|---
Two lights
(Red/Yellow) ON -> 30% to60% remaining capacity
One light
(Red) ON -> 10% to30% remaining capacity

Battery capacity Indicator

NOTE: Depending on the conditions of use and the  ambient temperature, the indication may differ slightly from the actual capacity.
Tool/battery protection system
The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:
Overload protection
When the tool/battery is operated in a manner that causes it to draw an abnormally high current, the tool stops automatically. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.
Overheat protection
When the tool/battery is overheated, the tool stops automatically. In this situation, let the tool/battery cool before turning the tool on again.
Over-discharge protection
When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.
Lighting up the front lamp
CAUTION: Do not look in the light or see the source of light directly. The Cordless Screwdriver comes with a LED Work lamp mounted just below the torque setting control ring. This light illuminates the fastener being removed or installed by the screwdriver.
When you press the trigger, the Work lamp will turn on automatically and it will turn off mimed- diately when the switch trigger is released.
NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination.

Work Lamp

Switch action
To start the tool, simply pull the switch trigger. Release the switch trigger to stop.

Switch trigger

Reversing switch action

CAUTION: Always check the direction of rotation before operation.
CAUTION: Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
CAUTION: When not operating the tool, always set the reversing switch lever to the neutral position.
Adjusting the handle position

Handle release button

In addition to the general pistol grip function, the screwdriver also incorporates a twist grip facility that doubles its use as a general in line screwdriver, useful for screwdriving  in areas with awkward access. To change the handle position, press the handle release button and twist the handle through 180° until it clicks into position
Lighting up the Led Torch

1. LED Torch
2. On/Off switch of Led Torch

CAUTION: Do not look into the Led Torch or see the source of light directly.
The cordless screwdriver also comes with a LED torch mounted just below the handle. This torch illuminates the fastener being removed or installed by the screwdriver.
To light up the led torch, depress down the On/Off switch once directly. To light off the led torch, depress down the On/Off switch again directly.
NOTE: Use a dry cloth to wipe the dirt off the lens of the led torch. Be careful not to scratch the lens of torch, or it may lower the illumination.
Adjusting the fastening torque

1. Torque Setting Ring,
2. Graduation,
3. Arrow

CAUTION: To prevent damaging the tool or driving screws, be attention not to screw driving too deep into the work piece. Release the trigger when you feel the clutch slip.
The fastening torque can be adjusted in 11 levels by turning the torque setting ring. Align the grad- auctions with the arrow on the tool body. You can get the minimum  fastening torque at 1 and max- imam torque at the marking. The clutch will slip at various torque levels when set at the number
1 to 10. The clutch does not work at the marking.
(i) For light duty work, use lower settings.
(ii) For heavy duty work, use higher settings.
Proper setting for driving screws

1. Set the torque setting ring on the lowest setting to begin.
2. Try tightening the first screw. If the screwdriver drives smoothly, proceed with the next screw.
3. If the screwdriver’s clutch slips, increase the torque setting and try again until the screwdriver drives the screw without incident.

Assembly

CAUTION: Always be sure that the tool is switched off before carrying out any work on the tool..
Installing or removing screw bit

Insert the appropriate screw bit, suitable for the intended application, into the hex bit holder. To prevent slip or damage to the screw head, match the screwdriver bit to the  head size and pattern.
Note: Use 6.35mm (1/4″) hex bits only. Screw bits are a consumable item. Replace a worn screw bit to avoid damaging the screw head or slipping out when driving.
To install the screw bit, pull the sleeve in the direction of the arrow and insert the screw bit into the hex bit holder as far as it can go. Then release the sleeve to secure the driver bit. To remove the screw bit, pull the sleeve in the direction of the arrow and pull the driver bit out directly.
NOTE: If the screw bit is not inserted deep enough into the sleeve, the sleeve will not return to its original position and the driver bit will not be secured. In this case, try re-inserting the bit accord- ing to the instructions above.
NOTE: When it is difficult to insert the screw bit, pull the sleeve and insert it into the hex bit holder as far as it will go. NOTE: After inserting the screw bit, make sure that it is firmly secured. If it comes out, do not use it.

Charging

Note: over the course of the full charging cycle (approximately 5~7 hours (with External USB devices) or 2~3 hours(with single charger) , the battery capacity indicator will  regressively illuminate red through to green, indicating low to full charge accordingly. Before or during use, assess the charge level of the screw- driver’s battery.

1. USB Charging connection socket,
2. USB charging cable,
3. External USB devices

You can charge the screwdriver with various external battery-operated USB devices, e.g. notebook computer or tablet PC only through connecting with a USB charging cable. To charge screwdriver with external USB devices, plug one side of the charging cable into the USB Charging connection socket on the cordless screwdriver and the other side into the USB device .
Charging with single charger
You can also charge the screwdriver with a single charger. To charge screwdriver with single charger, first plug one side of the charging cable into the USB Charging  connection socket on the cordless screwdriver and the other side into the charger USB socket .Then plug the charger to the power socket.

Note: Due to the complex circuitry incorporated within this product. Charging must be carried out in an environment with an ambient air temperature between 5°C to 45°C  with the charger supplied. To prevent overheating, do not cover the charger. Attention: If the cable is damaged or the non-self- resetting pro- tektite device is activated due to short circuit/overload the charger shall be scrapped. A replacement of identical specification, design and application shall be obtained.

Operation

Screw driving operation
CAUTION: Adjust the torque setting ring to the proper torque level for your work.
CAUTION: Make sure that the screw bit is inserted straight in the screw head, or the screw bit may be damaged.
CAUTION: When the speed comes down extremely, reduce the load or stop the tool to avoid the tool damage.

Hold the tool firmly with one hand on the soft handle to control the twisting action.
Place the point of the screw bit in the screw head and apply pressure to the tool. Start the tool slowly.
Release the switch trigger as soon as the clutch cuts in.
Maintenance
CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discolouration, deformation or cracks may result.
Regularly clean the tool using a damp cloth. Do not use any abrasive or solvent-based cleaner. Never let any liquid get inside the tool and never immerse any part of the tool into liquid.

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