BORMANN PRO BBP3920 Battery Ash Vacuum Cleaner User Manual

BORMANN PRO BBP3920 Battery Ash Vacuum Cleaner

Technical data

This tool is delivered without battery and charger. To purchase a compatible battery and charger for the tool, please contact one of our partner retail stores.

• The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described/illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
• Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.
• To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
• Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death. The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.

Safety instructions

WARNING:  READ AND UNDERSTAND ALL INSTRUCTIONS.

Failure to follow all instructions listed below, may result in electric shock, fire and /or serious personal injury.

Work area

1. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

1. Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately. Damaged cords may create a fire. (The following applies only to tools with a separate battery pack)
2. A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery, or long hair can be caught in moving parts.
3. Avoid accidental starting. Be sure switch is in the locked or off position before inserting batter pack. Carrying tools with your finger on the switch invites accidents.
4. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations
5. Use safety equipment. Always wear eye protection, Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Power tool use and care

1. Use clamps or other practical ways to secure and support the work piece to a stable platform. Holding the work piece by hand or against your body is unstable and may lead to loss of control.
2. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
3. Do not use tool if switch does not turn it on of off. A tool that cannot be controlled with the switch is dangerous and must be repaired.
4. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users
5. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control.
6. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using . Many accidents are caused by poorly maintained tools.
7. Use only accessories that are supplied with your model. Other accessories that may not be suitable for this tool and may create a risk of injury when used.

Specific Safety Rules

WARNING: IMPORTANT! READ CAREFULLY all safety warnings and all instructions BEFORE USE. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

1. Before use, make sure that this cleaner must be used by people who have been adequately instructed on the use of this cleaner.
2. Do not use the cleaner without the filter. Replace a damaged filter immediately.
3. AVOID UNINTENTIONAL STARTING. Be sure switch is OFF when installing battery(ies).
4. Do not attempt to pick up flammable materials, fire works, lighted cigarettes, hot ashes, hot metal chips, sharp materials such as razors, needles, broken glass or the like.
5. NEVER USE THE CLEANER IN THE VICINITY OF GASOLINE, GAS, PAINT, ADHESIVES OR OTHER HIGHLY EXPLOSIVE SUBSTANCES. The switch emits sparks when turned ON and OFF. And so does the motor commutator during operation. A dangerous explosion may result.
6. Never vacuum up toxic, carcinogenic, combustible or other hazardous materials such as asbestos, arsenic, barium, beryllium, lead, pesticides, or other health endangering materials.
7. Never use the cleaner outdoors in the rain.
8. Do not use close to heat sources (stoves, etc.).
9. Do not block suction inlet/outlet/cooling vents. These vents permit cooling of the motor. Blockage should be carefully avoided otherwise the motor will burn out from lack of ventilation.
10. Keep proper footing and balance at all times.
11. Do not fold, tug or step on the hose.
12. Stop the cleaner immediately if you notice poor performance or anything abnormal during operation.
13. REMOVE THE BATTERY(IES). When not in use, before servicing, and when changing accessories.
14. Clean and service the cleaner immediately after each use to keep it in tiptop operating condition.
15. MAINTAIN THE CLEANER WITH CARE. Keep the cleaner clean for better and safer performance. Follow instructions for changing accessories. Keep handles dry, clean, and free from oil and grease.
16. CHECK DAMAGED PARTS. Before further use of the cleaner, a guard or other part that is damaged should be carefully checked to deter- mine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced by authorized service center. Do not use the cleaner if switch does not turn it on and off.
17. REPLACEMENT PARTS. When servicing, use only identical replacement parts.
18. STORE IDLE CLEANER. When not in use, the cleaner should be stored indoors.
19. Be kind to your cleaner. Rough handling can cause breakage of even the most sturdily built cleaner.
20. Do not attempt to clean the exterior or interior with benzine, thinner or cleaning chemicals. Cracks and discolouration may be caused.
21. Do not use cleaner in an enclosed space where flammable, explosive or toxic vapours are given off by oil-based paint, paint-thinner, gasoline etc., or in areas where flammable dust is present.
22. Do not operate the cleaner or any tool while under the influence of drugs or alcohol.
23. As a basic rule of safety, use safety goggles or safety glasses with side shields.
24. Use a dust mask in dusty work conditions.
25. This machine is not intended for use by per- sons including children with reduced physical, sensory or mental capabilities, or lack of experience and knowledge.
26. Young children should be supervised to ensure that they do not play with the cleaner.
27. Never handle battery(ies) and cleaner with wet hands.
28. Use extreme caution when cleaning on stairs.
29. Do not use the cleaner as a stool or work bench. The machine may fall down and may result in personal injury.
30. Before use, operators shall be provided with information, instruction and training for the use of the machine and the substances for which it is to be used, including the safe method of removal and disposal of the material collected.
31. The machine should be technically inspected by the manufacturer, or an instructed person, at least annually, consisting of, for example, inspection of filters for damage, air tightness of the machine and proper function of the control mechanism.
32. When carrying out service or repair operations, all contaminated items which cannot be satisfactorily cleaned are to be disposed of; such items shall be disposed of in impervious bags in accordance with any current regulation for the disposal of such waste.

Important safety instructions for battery cartridge

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
6. Do not touch the terminals with any conductive material.
7. Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
8. Do not expose battery cartridge to water or rain

  * A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. Lithium-ion batteries are subject to the Dangerous Goods Legislation requirements. For commercial transports e.g. by third parties, forwarding agents, special requirement on pack- aging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
11. Follow your local regulations relating to disposal of battery.

Symbols

The following show the symbols used for the equipment. Be sure that you understand their meaning before use.

• Read instruction manual
• Cd Ni-MH Li-ion: Only for EU countries Do not dispose of electric equipment or battery pack together with household waste material! In observance of the European Directives, on Waste Electric and Electronic Equipment and Batteries and Accumulators and Waste Batteries and Accumulators and their implementation in accordance with national laws, electric equipment and batteries and battery pack(s) that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
• Wear safety glasses
• Wear protective mask
• Wear protective gloves

Description of main parts

1. Housing
2. Carrying Handle
3. Power Switch
4. Tank Cover
5. Suction Hose Connector
6. Tank
7. Suction Hose
8. Aluminium tube
9. Buckle
10. Button of Battery Cartridge
11. Battery Cartridge

• *():** not available on all models.

Operating instructions

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

CAUTION

• Always switch off the tool before installing or removing of the battery cartridge.
• Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click.

CAUTION

• Always install the battery cartridge fully. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
• Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Battery protection system

The tool is equipped with a battery protection system. This system automatically cuts off power to the motor to extend battery life. The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:

Overload protection: The tool is operated in a manner that causes it to draw an abnormally high current. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart. If the tool does not start, the battery is overheated. In this situation, let the battery cool before turning the tool on again.

Overheat protection When the tool/battery is overheated, the tool stops automatically. In this situation, let the tool/battery cool before turning the tool on again.

Over-discharge protection: The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.

Indicating the remaining battery capacity

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light off immediately when release the check button. Below for detail remaining capacity information.

1. Indicator lamps
2. Check button

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

Switch action

CAUTION: Before installing the battery cartridge into the tool, always check to see that the tool is switched off.

NOTICE

• Do not turn the power switch forcibly. This may cause the switch to malfunction.
• Always set the power switch to the “O” side when not using the cleaner for long time.

1. To start the tool, Press down the power switch toward the “I (ON)” position.
2. To stop the tool, Press down the power switch toward the “O (OFF)” position.

Carrying handle

NOTICE: Always be sure that the tank cover is locked firmly by the buckle before carrying the tool.

When carrying the cleaner, carry it by holding the handle on the head.

Assembly instructions

CAUTION

• Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
• Always wear dust mask during assembly or maintenance.

Replacing the powder filter assembly (HEPA) and disposing of dust

NOTE: Always remove dust ahead of time, as the suction power will be reduced if there is too much dust in the cleaner.

NOTICE: Always be sure to check that the powder filter is loaded correctly prior to using the cleaner. If it is not loaded correctly, dust will get into the motor housing, and cause a motor failure. If the following examples occur, the powder filter is not loaded correctly. Reload it correctly to rectify problem.

To remove the powder filter assembly, perform as follows

1. Pull up the buckle on both sides of the tool to release them.
2. Pull forward a little to hook off the two buckle completely.
3. Separate the head assembly from the tank and clean out the dust in the tank completely.
4. Pull forward a little hard to separate the powder filter assembly and lightly tap it to remove dust or replace with a new one. If it’s difficult to remove the dust, you can use a blow machine to remove it.

1. Buckle
2. Hook
3. Head assembly
4. Tank
5. Powder filter assembly

To install the powder filter assembly, perform the removal procedure in reverse.

Connecting or disconnecting the suction hose

CAUTION: Always make sure to secure the suction hose firmly. Otherwise it may cause an accidental personal injury.

_ NOTICE: _Never force the suction hose for bending or stamp it. Never move the cleaner by a suction hose. Forcing, stamping and pulling the suction hose may cause a breakage or deformation of the suction hose.

To connect the suction hose, insert either suction hose connector onto the mounting port of the tank and turn it clockwise until it locks.
To disconnect the suction hose, perform the installation procedure in reverse.

Connecting or disconnecting the aluminium tube

NOTICE: Never force the suction hose for bending or stamp it. Never move the cleaner by a suction hose or a aluminum tube. Forcing, stamping and pulling the suction hose may cause a breakage or deformation of the suction hose.

• To connect the aluminum tube, insert one end of the aluminum tube into the other suction hose connector until it locks.
• To disconnect the aluminum tube, pull it out a little bit hard directly.

Installing or uninstalling the carrying handle

CAUTION: Always make sure to secure the carrying handle firmly. Otherwise it may cause an accidental personal injury or a damage of the tool.

To attach the carrying handle to the device, tighten the two screws by turning clockwise with a screwdriver. Insert the handle and then tighten the screws securely. To uninstall the carry handle, perform the installation procedure in reverse.

Operating instructions

1. Check that the power switch is switched off (in position 0).
2. Check that the powder filter assembly has been installed into the machine.
3. Check that the tank cover is locked firmly by the buckle.
4. Connect the suction hose onto the machine.
5. Connect the aluminum tube onto the suction hose connector.
6. Carry the tool to the place where the dust is concentrated.
7. Put the power switch into position I in order to start the tool and move the aluminum tube forward or backward to collect the dry dust.

Maintenance

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discolouration, deformation or cracks may result.

To maintain product safety and reliability, repairs, any other maintenance or adjustment should be performed by Bormann authorized or factory service centers, always using Bormann replacement parts.

Cleaning the powder filter assembly (HEPA)

Occasionally wash the powder filter in water, rinse and dry thoroughly in the shade before use. Never wash powder filters in a washing machine.

NOTE

• Do not rub or scratch the powder filter with hard objects such as a brush and a paddle.
• The powder filters wear out in course of time. It is recommended to have some spares for them.

Cleaning the tool

From time to time wipe off the outside (cleaner housing and tank) of the cleaner and inside of the tank using a cloth dampened in soapy water. Clean out also the suction mounting port of the tank.

Storage

CAUTION: Store the machine in a dry place, protected from rain and frost.

The machine shall be stored indoors only.

Troubleshooting

Before asking for repairs, check the following points.

cartridge.

CAUTION: Do not attempt to repair the cleaner by yourself.

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