ICI GC-76/GC-106 Gas Leak Detection Core User Manual

ICI GC-76/GC-106 Gas Leak Detection Core

Disclaimers

1. Terms and Conditions
   Warranty Terms and Condition of Sale are made available online at:
   https://infraredcameras.com/support/terms-and-conditions-of-sale/

2. U.S. Government Regulations
   This product may be subject to U.S. Export Regulations. Please send any inquiries to [email protected]

3. Copyright
   © 2022, Infrared Cameras, Inc. All rights reserved worldwide. No parts of the software including source code may be reproduced, transmitted, transcribed or translated into any language or computer language in any form or by any means, electronic, magnetic, optical, manual or otherwise, without the prior written permission of Infrared Cameras, Inc.
   The documentation must not, in whole or part, be copied, photocopied, reproduced, translated or transmitted to any electronic medium or machine readable form without prior consent, in writing, from Infrared Cameras, Inc. Names and marks appearing on the products herein are either registered trademarks or trademarks of Infrared Cameras, Inc. and/or its subsidiaries. All other trademarks, trade names or company names referenced herein are used for identification only and are the property of their respective owners.

4. Quality Assurance
   Infrared Cameras, Inc. is committed to a policy of continuous development; therefore we reserve the right to make changes and improvements on any of the products without prior notice.

5. Customer Help
   For customer help, visit:
   https://infraredcameras.com/support/
   E-mail:
   [email protected]

User Notice

Calibration of Thermal Devices
Annual calibration of any thermal camera is recommended. Contact customer service to schedule maintenance.
Accuracy of Thermal Devices
For very accurate results, ICI recommends waiting a minimum of 5 minutes after starting a thermal camera before measuring a temperature.
Cybersecurity
After the products are connected to the Internet, they may face risks including but not limited to network attacks, hacker attacks, virus infections, etc. The company will not be responsible for the abnormal operation of the products and any loss or liability caused therefrom shall be at your own risk.

Disposal of Electronic Waste
Electrical and electronic equipment (EEE) contains materials, components and substances that may be hazardous and present a risk to human health and the environment when waste electrical and electronic equipment (WEEE) is not handled correctly.
Equipment marked with the below crossed-out wheeled bin is electrical and electronic equipment. The crossed-out wheeled bin symbol indicates that waste electrical and electronic equipment should not be discarded together with unseparated household waste, but must be collected separately.
All local authorities have established collection schemes under which residents can dispose of equipment at a recycling center or other collection points, or WEEE will be collected directly from households. More detailed information is available from the administration of the relevant local authority. Always dispose of waste in accordance with local, state, and federal regulations.

Intended Use
The GC-76 core is specially designed to quickly, accurately, and safely detect and locate gas leaks – without system downtime. Temperature measurement up to 120°C (248°F) meets the requirements of industrial settings and is ideal for petroleum, chemical, natural gas, and electric power applications. Monitoring for gas leaks assists in daily equipment maintenance, accident prevention, and environmental protection. The GC-76 can be integrated into fixed mounted and handheld devices.
Environment of use: UAV/UAS integrations, handheld and head-mounted equipment, multi-spectral systems, industrial monitoring, security applications, and other data collection-based inspections among others.
You agree that this product is for civilian use only, and shall not use applications that may infringe the rights of third parties, medical and safety devices or other applications where product failure may lead to life- threatening or personal injury, as well as weapons of mass destruction, chemical and biological weapons, nuclear explosions, unsafe use of nuclear energy, dangerous or humanitarian purposes. Any loss or liability caused therefrom shall be at the your own risk.

Manual Update
The user manual will be updated from time to time. To access the latest manuals, translations of manuals, and notifications, go to:
https://thermalcamera.com/product-resources/
The manufacturer reserves the right to alter the specifications of the product without prior notification. The manufacturer allows himself the right to modify without any preliminary opinion the technical specifications of the product.

Scope of Application
Thermal Camera issues generic manuals that cover several cameras within a model line.
This means that this manual may contain descriptions and explanations that do not apply to your particular camera model. This manual may contain technical inaccuracies or typographical errors.

Authoritative Versions
The authoritative version of this publication is English. In the event of divergences due to translation errors, the English text has precedence.
Any late changes are first implemented in English. Other languages may or may not be available.

Training
To read about infrared training, visit:
https://infraredtraininginstitute.com/

Safety Information

• Operation is subject to the following two conditions: 1 This device may not cause harmful interference, and 2 this device must accept any interference received, including interference that may cause undesired operation.
• This device must be installed by qualified service personnel or system installation personnel.
• Do not disassemble or modify the thermal device. If the device operates abnormally, please contact the supplier and do not dismantle the device on your own.
• Do not point the imager (with or without the lens cover) at intensive energy sources, e.g. devices that emit laser radiation, or the sun. This can affect the accuracy of the camera, and cause damage to the detector.
• Do not use the imager in temperatures higher than 50 °C (122 °F) or lower than -15 °C (5 °F). High/low temperatures can cause damage to the device.
• Do not cut, alter, or place heavy items on the device. These actions may cause an electric short leading to fire or electrocution.
• Prior to start of the device, make sure that the power supply is properly connected. If the power supply is connected incorrectly, the device may be damaged.
• Do not put holes in the device with objects. Damage to the device may occur.
• Do not hit the device with a hammer or apply strong impacts or electric shocks to it. Damage to the device may occur.
• Do not put the device in or near a fire, stove or other high-temperature locations. Damage or ignition of the device may occur.
• Do not put the device in direct sunlight or other high-temperature locations. Damage or ignition of the device may occur.
• Do not get water or salt water on the device or permit the device to get wet. Damage to the device may occur.
• Remove any water or moisture on the device before you install it. Damage to the device may occur.
• If there are fluids on the device and the fluid gets into the eyes, do not rub the eyes. Flush well with water and immediately get medical care.
• Always dispose of device in accordance with local, state and federal regulations.
• Do not use the device if, when used, there is a smoke emitted from the device, the device feels excessively hot, changes color, changes shape, or is in an unusual condition. Speak with a sales office if one or more of these problems occurs.
• Do not use liquids to clean the electronics.
• Clean the case with a damp cloth and a weak soap solution. Do not use abrasives, isopropyl alcohol, or solvents to clean the case or lens/screen.
• Be careful when cleaning the infrared lens. Do not clean the infrared lens too vigorously. This can damage the anti-reflective coating.
• Avoid condensation. Taking the device from cold to hot will cause condensation in the thermal imager. To protect the device, power on the device and wait until it becomes warm enough for the condensation to evaporate.
• Keep device out of reach of children.
• This product is a precise electronic device that must be handled with care during use, storage, and transportation to prevent dangerous actions such as the device being hit by external force, or falling from heights.
• Transport: During transportation and storage the original packaging box must be used.
• Storage: If you do not use the imager for a long period of time, put the device in a cool and dry environment.
• It is recommended to calibrate the device(s) annually.

Technical Specifications

GC-76

Gases Detected| Methane, Nitrous Oxide, Sulfur Dioxide, Phenol, Cyclopentanone, Hydroxycarbonyl, R13, R13B1, R123, R125, R134A, R417A, R422A, R508A,
---|---
Pixel Resolution| 640 x 512
Accuracy| ± 3°C (± 5.4°F) or ± 3%
Temperature Range| -20°C to 120°C (-4°F to 248°F)
Operation Range| -20°C to 50°C (-4°F to 122°F)
Storage Range| -45°C to 85°C (49°F to 185°F)
Detector Type| UFPA (VOx)
Pixel Pitch| 12 μm
Spectral Band| 7 μm to 8.5 μm
Frame Rate| 25 Hz
Humidity| 5% to 95%, non-condensing
Pixel Operability| > 99 %
Shock| 80 G
Vibration| 6.06 G
Dimensions (without lens)| 26 mm x 26 mm x 22m (L x W x D ± 0.5 mm) (1.02” x 1.02” (L x W x H ± 0.02”)) 1
Weight (without lens)| 21 g (0.74 oz)
Power| 4V ~ 6V DC, < 1.3W 2
Power Protection| Over-voltage; under-voltage; reverse polarity
Interface| RS-232; UART (3.3 V)
Expansion Board| Call for options
Video| Analog: 1 channel PAL or NTSC 3

Digital: BT.656; 8-bit or 14-bit LVCMOS; LVDS 4

Video Mirror| Horizontal; Vertical; Diagonal 5
Image Polarity| White hot or black hot
Image Processing| Digital enhancement; Imaging denoising 5
Reticle| Reveal; Hidden; Shift 5
Brightness| Adjustable
Zoom| 1.0X ~ 8.0X continuous 5
Palette support 5

Internal non-uniformity correction (NUC)

Note:

1. Dimensions without expansion board.
2. Wattage is based on tests without extension boards. Typical working voltage is 4V DC. Expansion boards support 3.5V ~ 18V DC.
3. The analog video output format is PAL-D.
4. 8-Bit or 14-Bit LVCMOS digital video is supported only on the 70 pin connector core.
5. Digital video does not have the zoom and video mirror except for BT.656.

GC-106

Gases Detected| Sulfur Hexafluoride, Ammonia, Ethylene, Crotonaldehyde, Vinyl Chloride, Trichloroethylene, Propene, Cyclopropanone, Acrylonitrile, Ethyl Cyanoacrylate, 2-Chloropropylene, Allyl bromide, 2-Butynal
---|---
Pixel Resolution| 640 x 512
Accuracy| ± 3°C (± 5.4°F) or ± 3%
Temperature Range| -20°C to 120°C (-4°F to 248°F)
Operation Range| -20°C to 50°C (-4°F to 122°F)
Storage Range| -45°C to 85°C (49°F to 185°F)
Detector Type| UFPA (VOx)
Pixel Pitch| 12 μm
Spectral Band| 7 μm to 8.5 μm
Frame Rate| 25 Hz
Humidity| 5% to 95%, non-condensing
Pixel Operability| > 99 %
Shock| 80 G
Vibration| 6.06 G
Dimensions (without lens)| 26 mm x 26 mm x 22m (L x W x D ± 0.5 mm) (1.02” x 1.02” (L x W x H ± 0.02”)) 1
Weight (without lens)| 21 g (0.74 oz)
Power| 4V ~ 6V DC, < 1.3W 2
Power Protection| Over-voltage; under-voltage; reverse polarity
Interface| RS-232; UART (3.3 V)
Expansion Board| Call for options
Video| Analog: 1 channel PAL or NTSC 3

Digital: BT.656; 8-bit or 14-bit LVCMOS; LVDS 4

Video Mirror| Horizontal; Vertical; Diagonal 5
Image Polarity| White hot or black hot
Image Processing| Digital enhancement; Imaging denoising 5
Reticle| Reveal; Hidden; Shift 5
Brightness| Adjustable
Zoom| 1.0X ~ 8.0X continuous 5
Palette support 5

Internal non-uniformity correction (NUC)

Note:

1. Dimensions without expansion board.
2. Wattage is based on tests without extension boards. Typical working voltage is 4V DC. Expansion boards support 3.5V ~ 18V DC.
3. The analog video output format is PAL-D.
4. 8-Bit or 14-Bit LVCMOS digital video is supported only on the 70 pin connector core.
5. Digital video does not have the zoom and video mirror except for BT.656.

Structure

Pin Layout
The Hirose 70 Pin DF40C-70DP-0.4V(51) connector which includes the power supply interfaces, RS-232 interfaces, UART interfaces, analog video interfaces, BT.656 digital video interfaces, 14-bit or 8-bit LVCMOS digital video interfaces, and 4 keys interfaces are contained on the connector. Users can adopt the Hirose 70 Pin DF40HC(3.0)-70DS-0.4V(51) to implement the connection between the thermal camera and user expansion boards.

Pin Connector Interface Description

Output

|

16-bit or 14-bit or 8-bit

LVCMOS

Digital video(3.3V)

| Data|

BT.656 BT.1120 (3.3V)

| Data
26| DV0| Data LSB| Data LSB (BT.656)
27| DV3| Data| Data
28| DV2| Data| Data
29| DV5| Data| Data
30| DV4| Data| Data
31| DV7| Data MSB (8-bit)| Data MSB (BT.656)
32| DV6| Data| Data
33| DV9| Data| —
34| DV8| Data| —
35| DV11| Data| —
36| DV10| Data| —
37| DV13| Data MSB (14-bit)| —
38| DV12| Data| —
24| DV14| Data| Data
23| DV15| Data MSB (16-bit)| Data MSB (BT.1120)
39| Line_Valid| Line valid

signal

| Line valid

signal

40| Frame_Valid| Frame valid

signal

| Frame valid

signal

41| Clock| Clock signal| Clock Signal
45| UART_RX| Input/

Output

|

UART communication interface (3.3V)2

46| UART_RX
48| KEY1|

Input

|

Button interface (3.3V)

| M (menu)
50| KEY2| + (plus)
52| KEY3| – (minus)
54| KEY4| C (correction)
NO.| Name| Type| | Description
---|---|---|---|---
47| LVDS_CLK+|

Output

|

LVDS_H (VCCIO=2.5V)

|

Clock Signal

49| LVDSCLK-
51| LVDS DATA0+|

Data

53| LVDS_DATA0-
57| LVDS_DATA1+|

Data

58| LVDSDATA1-
61| LVDS DATA2+|

Data

63| LVDSDATA2-
65| LVDS DATA3+|

Data

67| LVDS_DATA3-
58| IO0|

Input/

Output

| Reserved
60| IO1| Reserved
62| IO2| Reserved
64| IO3| Reserved
66| IO4| Reserved
68| IO5| Reserved
5, 6, 7, 8, 13,

14, 17, 18, 43,

44, 55, 56,

69, 70

|

GND

|

Power

|

Ground of power supply 3

Note:

1. Typical value of power supply is 4 V DC; here refers to the voltage value of the thermal camera connector, power setup time (10% ~ 90%) < 4 mS, peak current > 1.0 A, ripple and noise < 40 mVp-p.
2. All the TX and RX of serial communication interfaces refer to the thermal camera’s sending and receiving.
3. GND and VGND are shorted internally.

Digital Video

Digital Video

LVCMOS
LVCMOS digital video can be enabled/disabled with control commands. In the open state, users can choose to output raw data (ORG), non-uniform correction (NUC) data, DNS Data, temperature (TEMP) data, and image processing (DRC) data. When choosing to use DRC data, the digital zoom and temperature display functions are not available.
LVCMOS digital video includes 1 Clock signal (Clock), 1 line valid (Line_Valid) signal, 1 valid frame signal (Frame_Valid), and 14 data signals (DV0-DV13).
Pixel data bits are divided into 8-bit and 14-bit. When ORG or TEMP data is produced, the data bits are 14-bits, namely DV[13:0], where DV0 is LSB and DV13 is the MSB. When the user selects DRC, the data bits are 8-bits, namely DV[7:0], where DV0 is LSB and DV9 is for the MSB.

LVCMOS Clock Frequency

Model Clock Frequency
GC-76| 12.857 MHz

Note:

1. Clock-rising edge sampling is recommended for DV.
2. The high level is valid for Line_Valid and Frame_Valid.
3. After Line_Valid is valid it lasts for n Clock, which corresponds to the data of the first column to the last column of the row in turn.

LVDS
LVDS digital video includes one clock signal (LVDS_CLK) and 4 data signals (LVDS_DATA1, LVDS_DATA2, LVDS_DATA3 and LVDS_DATA4) which can be easily analyzed by the domestic mainstream video coding/decoding chip.
LVDS digital video can be enabled/disabled by control commands. When it is enabled, the output of ORG data, NUC data, DRC data, DNS data, and TEMP data can be selected.

When choosing to use DRC data, the digital zoom and temperature display functions are not available.

LVDS Clock Frequency

Model Clock Frequency
GC-76| 22.500 MHz

Sync Code

| H0| H1| H2| H3| H4| H5| H6| H7
BLANK LINE| 3FFF| 0000| 0000| 2AC0| 3FFF| 0000| 0000| 2D80
VALID LINE| 3FFF| 0000| 0000| 2000| 3FFF| 0000| 0000| 2740

BT.656
BT.656 digital video includes 1 Clock signal (Clock) and 8 data signals (dv0-dv7).
BT.656 digital video supports all functions including brightness/contrast adjustment, polarity selection, palette selection, reticle control, digital zoom, and image flipping functions.
It only supports output DRC data.
CDS_2
CDS_2 digital video contains 1 Clock signal (Clock), 1 frame valid signal (Vsync), 1 line valid signal (Hsync), and 16 DATA signals (DATA).
The video data consists of two parts, the first half of each row of data is divided into an image, which conforms to the YUV422 format. The high 8-bits is the brightness component, the low 8-bits is the chroma component, and the image supports pseudo-color mapping. The second half of each row is divided into temperature data. The actual significant bit is 14-bits, and the higher two bits complement 0.

Note:

1. The output image data format is YUV, the high 8-bit is Y component, the low 8-bit is UV component.
2. “T” stands for temperature data (effective data bits are 14-bits lower, two bits higher complement 0), “TH” stands for 8-bits higher, and “TL” stands for 8-bits lower.
3. External synchronization signal mode is adopted. “Vsync” represents frame synchronization signal and “Hsync” represents row synchronization signal.
4. The output data of each row is 2 times of the movement surface array N, such as 640×512 movement, each row contains 640×2=1280 clock cycles (N = 640), and each frame contains 512 rows (M=512).

CDS_2 Clock Frequency

Model Clock Frequency
GC-76| 45.0 MHz

BT.1120
BT.1120 digital video outputs signals line by line. It includes clock signals (Clock), frame valid signal, line valid signal, and 16 data signals (DV0 – DV15). As shown:

When BT.1120 digital video is selected, the digital zoom and temperature display functions are not available.

Protocols

MIPI Protocol
The GC-76 core uses 4-lane MIPI which includes 1 pair of source-synchronized clocks (MIPI_CLK+, MIPI_CLK-), and 4 pairs of data lines (MIPIDATA0+, MIPI DATA0-, MIPI_DATA1+, MIPI_DATA1-, MIPI_DATA2+, MIPI_DATA2-, MIPI_DATA3+, MIPI_DATA3-). The data format and electrical specifications conform to CSI-2 and D-PHY Protocols.

The clock signal enters the high-speed mode at the beginning of each frame and exits at the end of the frame. The inter-frame is in the low-power mode (the data and clock lines are both at 1.2V high level). The CLK frequency of the thermal core is 200MHz.

After the core is powered on it outputs MIPI digital video. Taking 640 x 512 temperature measurement as an example, the core is set to CDS_2 digital video, the output data format is RAW8 (standard MIPI CSI-2 protocol), and the area array should be set to (1280 x 2) *512, which needs to be spliced into 1280 x 512 x 16-bit data by the back end, with the low byte first. The first 640x 16-bits of a line of valid data are image data, and the last 640 x 16-bits are temperature data.

User Expansion Boards

There are different user expansion boards and accessories. The boards support multiple interfaces and serve many functions.

Model Figure                                Interface Connector

Call for information| | • USB power supply, typical 5V DC

• USB communication

• USB UVC Video

| USB Type C
Call for information| | • Power input: 3.5V~18V DC, typical 12V DC

• RS-232, UART

• BT.656 digital video

• Analog video

• 4 Keys

| •  Hirose 20 pin

• DF52- 20S-0.8H

connector

•  Molex 20 pin

• 52745-2097

connector

Call for information| | • Power input: 3.5V~18V DC, typical 12V DC

• RS232, RS422

• LVDS digital video

•  Analog video

•  4 keys

| DF56C-30S-0.3V
Call for information| | •  Power input: 3.5V~18V DC, typical 12V DC

• RS232, RS422

• Cameralink digital video

• Analog video

• 4 keys

| DF56C-30S-0.3V
Call for information| | • Power input: 3.5V~18V DC, typical 12V DC

• RS232, RS422

• MIPI digital video

• Analog video

• 4 keys

|

DF56C-30S-0.3V

Maintenance

Cleaning the Germanium Lens
Do not use corrosive chemicals on the optical glass components. The germanium window surface is coated with anti-reflection coating. Dust, grease, and fingerprints will produce harmful substances and lead to a decline in performance, or cause scratches. If dirt is found, please use the following methods:

1. Use a blown balloon or a soft brush to clean the lens surface to avoid dust particles scratching the anti-reflection film on lens surface during the wiping process.
2. Use a soft cotton cloth or lens wiping paper and dip in alcohol or lens wiping liquid. Gently wipe the lens surface from the middle to the edge, paying attention to not crack the lens, or use too much wiping liquid. If the lens is still not clean, replace the cloth and repeat operation.

Disinfecting the Camera Surface
Do not use corrosive cleaning solutions on the optical glass components. Do not get the electronics wet. It is recommended to disinfect the camera surface regularly with a non-corrosive sanitizing product. Follow the directions provided by the manufacturer of the cleaning solution. Adhere to the sanitation protocols and cleaning schedule set forth by the employer.

Device Calibration
It is recommended to have device(s) re-calibrated annually. Contact customer service to schedule maintenance.

Storage
When the equipment is not in use, the device should be placed in a dust-free and moisture-free environment with a stable temperature and humidity.
DO NOT USE CORROSIVE CLEANING SOLUTIONS ON THE OPTICAL GLASS COMPONENTS. DISINFECT THE CAMERA SURFACE REGULARLY WITH A NON-CORROSIVE SANITIZING PRODUCT.
CALIBRATE YOUR DEVICES ANNUALLY. CONTACT CUSTOMER SERVICE TO SCHEDULE MAINTENANCE.

About Thermal Camera

Infrared Cameras, Inc.
2105 W. Cardinal Dr.
Beaumont, TX 77705
Phone: 409-861-0788
Toll Free: 866-861-0788
International: 409-861-0788
Hours: Monday – Friday 8:00AM – 5:00PM CST
General Inquiry: [email protected]
Website: www.infraredcameras.com

You may reach a representative by phone or email.
ICI manufactures complete systems and software. We can provide complete engineering, software, and OEM solutions. Our Fortune 500 clients rely on us for infrared equipment and thermography training (which we offer through the Infrared Training Institute).
In addition to providing custom germanium, silica, and sapphire optics, we also build windows for enclosures, as well as custom pan and tilt units. We can even provide customizable explosion-proof systems.

Our knowledge and experience stems from years of using infrared imaging and temperature measurement instruments to provide solutions to: managers, engineers, scientists, inspectors and operators in space, power companies, medical, pulp and paper, food industry, research and development, and various process industries. You can see our products and services used in industrial, commercial, and government applications worldwide. Originally named Texas Infrared (still DBA), Infrared Cameras, Inc. has been in business since March, 1995.
Thank you for your dedicated and continued support.

References

• Infrared Cameras, Service & Software | ICI Thermal Cameras
• Support | Infrared Cameras Inc
• Sales Terms & Conditions | Infrared Cameras Inc
• Home - Infrared Training Institute

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