MEAN WELL HDR-60 series Thomas Samuel Owner’s Manual

September 12, 2024
MEAN WELL

HDR-60 series Thomas Samuel

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Product Information

Specifications:

  • Product Name: 60W Ultra Slim Step Shape DIN Rail

  • Series: HDR-60

  • Certifications: IS13252, UL508, UL62368-1, BS EN/EN61558,
    R33100 RoHS, TPTC004 AS/NZS60950-1, IEC62368-1

  • Input Voltage: 85-264VAC (277VAC operational)

  • Dimensions: 52.5mm width (3SU)

  • No Load Power Consumption

Product Usage Instructions:

  1. Ensure the input voltage is within the specified range of
    85-264VAC.

  2. Mount the ultra slim step shape DIN rail securely in a suitable
    location.

  3. Connect the appropriate load to the output terminals of the
    device.

  4. Verify that the device is functioning properly by checking for
    any error indicators.

  5. In case of any issues or abnormalities, refer to the user
    manual for troubleshooting steps.

FAQ – Frequently Asked Questions:

Q: What is the width of the ultra slim design?

A: The width of the ultra slim design is 52.5mm (3SU).

Q: What is the input voltage range supported by the

product?

A: The product supports a universal input voltage range of
85-264VAC, with operational support up to 277VAC.

Q: How can I troubleshoot if the device has no load power

consumption?

A: If the device is consuming power without any load, check for
any loose connections or faulty components. Ensure proper
installation and consult the user manual for further guidance.

“`

60W Ultra Slim Step Shape DIN Rail

HDR-60 series
User’s Manual

IS13252

UL508

UL62368-1

Bauar t gepruft Sicherheit
egel ma ge od o s be wac g
www. tuv.com ID 2000000000
BS EN/EN61558

R33100 RoHS

TPTC004 AS/NZS60950-1 IEC62368-1

THOMAS SAMUEL

THOMAS SAMUEL

(NOTE 6)
Features
Ultra slim design with 52.5mm(3SU) width Universal input 85~264VAC(277VAC operational) No load power consumption<0.3W Isolation class Pass LPS (Limited power source) DC output voltage adjustable Protections : Short circuit / Overload / Over voltage Cooling by free air convection (working temperature:-30~+70°C) DIN rail TS-35/7.5 or 15 mountable LED indicator for power on 3 years warranty

Applications
Household control system Building automation Industrial control system Factory automation Electro-mechanical apparatus
GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx

Description
HDR-60 is one economical ultra slim 60W DIN rail power supply series, adapt to be installed on TS-35/7.5 or TS-35/15 mounting rails. The body is designed 52.5mm(3SU) in width, which allows space saving inside the cabinets. The entire series adopts the full range AC input from 85VAC to 264VAC (277VAC operational) and conforms to BS EN/EN61000-3-2, the norm the European Union regulates for harmonic current. HDR-60 is designed with plastic housing that it can effectively prevent user from electric hazards. With working efficiency up to 91%, the entire series can operate at the ambient temperature between -30 and 70 under air convection. The complete protection functions and relevant certificates for home automations and industrial control apparatus (IEC62368-1,UL508,UL62368-1,BS EN/EN61558-2-16) make HDR-60 a very competitive power supply solution for household and industrial applications.

Model Encoding HDR – 60 – 12
Output voltage Rated wattage Series name

File Name:HDR-60-SPEC 2024-08-02

60W Ultra Slim Step Shape DIN Rail

HDR-60 series

SPECIFICATION

MODEL

HDR-60-5

HDR-60-12

HDR-60-15

HDR-60-24

HDR-60-48

OUTPUT INPUT

DC VOLTAGE

5V

12V

15V

24V

RATED CURRENT

6.5A

4.5A

4A

2.5A

CURRENT RANGE

0 ~ 6.5A

0 ~ 4.5A

0 ~ 4A

0 ~ 2.5A

RATED POWER

32.5W

54W

60W

60W

RIPPLE & NOISE (max.) Note.2 80mVp-p

120mVp-p

120mVp-p

150mVp-p

VOLTAGE ADJ. RANGE

5.0 ~ 5.5V

10.8 ~ 13.8V

13.5 ~ 18V

21.6 ~ 29V

VOLTAGE TOLERANCE Note.3 ±2.0%

±1.0%

±1.0%

±1.0%

LINE REGULATION

±1.0%

±1.0%

±1.0%

±1.0%

LOAD REGULATION

±1.0%

±1.0%

±1.0%

±1.0%

SETUP, RISE TIME

500ms, 50ms/230VAC 500ms, 50ms/115VAC at full load

HOLD UP TIME (Typ.)

30ms/230VAC 12ms/115VAC at full load

VOLTAGE RANGE

85 ~ 264VAC (277VAC operational ) 120 ~ 370VDC (390VDC operational )

FREQUENCY RANGE

47 ~ 63Hz

EFFICIENCY (Typ.)

85%

88%

89%

90%

AC CURRENT (Typ.)

1.2A/115VAC 0.8A/230VAC

INRUSH CURRENT (Typ.) COLD START 30A/115VAC 60A/230VAC

48V 1.25A 0 ~ 1.25A 60W 240mVp-p 43.2 ~ 55.2V ±1.0% ±1.0% ±1.0%
91%

105 ~ 160% rated output power

OVERLOAD

Hiccup mode when output voltage <50%, recovers automatically after fault condition is removed

PROTECTION OVER VOLTAGE

Constant current limiting within 50% ~100% rated output voltage, recovers automatically after fault condition is removed

5.75 ~ 6.75V

14.2 ~ 16.2V

18.8 ~ 22.5V

30 ~ 36V

56.5 ~ 64.8V

Protection type : Shut down o/p voltage, re-power on to recover

WORKING TEMP.

-30 ~ +70 (Refer to “Derating Curve”)

WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT

20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH non-condensing ±0.03%/ (0 ~ 50) RH non-condensing

VIBRATION

10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes; Mounting: Compliance to IEC60068-2-6

OPERATING ALTITUDE 2000 meters OVER VOLTAGE CATEGORY ; According to EN61558, EN50178,EN60664-1, EN62477-1; altitude up to 2000 meters

SAFETY & EMC
(Note 4)
OTHERS
NOTE

SAFETY STANDARDS

UL62368-1, UL508, TUV BS EN/EN61558-2-16, BS EN/EN61558-1, IEC62368-1, EAC TP TC 004, BSMI CNS15598-1, BIS IS13252(Part1): 2010/IEC 60950-1:2005(NOTE 6) approved; Design refer to BS EN/EN62368-1

WITHSTAND VOLTAGE

I/P-O/P:4KVAC

ISOLATION RESISTANCE I/P-O/P:100M Ohms / 500VDC / 25/ 70% RH

Parameter

Standard

Test Level / Note

Conducted

BS EN/EN55032(CISPR32), CNS15936 Class B

EMC EMISSION

Radiated

BS EN/EN55032(CISPR32), CNS15936 Class B

Harmonic Current

BS EN/EN61000-3-2

Class A

Voltage Flicker

BS EN/EN61000-3-3

——-

BS EN/EN55035, BS EN/EN61000-6-2, BS EN/EN61204-3

Parameter

Standard

Test Level /Note

ESD

BS EN/EN61000-4-2

Level 3, 8KV air; Level 2, 4KV contact, criteria A

Radiated Susceptibility

BS EN/EN61000-4-3

Level 3, criteria A

EMC IMMUNITY

EFT/Burest Surge

BS EN/EN61000-4-4 BS EN/EN61000-4-5

Level 3, criteria A Level 4,2KV/L-N, criteria A

Conducted

BS EN/EN61000-4-6

Level 3, criteria A

MTBF

Magnetic Field

BS EN/EN61000-4-8

Voltage Dips and interruptions BS EN/EN61000-4-11

3524.8K hrs min. Telcordia SR-332 (Bellcore) ; 927.6K hrs min.

Level 4, criteria A
95% dip 0.5 periods, 30% dip 25 periods, 95% interruptions 250 periods MIL- HDBK-217F (25)

DIMENSION

52.59054.5mm (WHD)

PACKING

190g;60pcs/13Kg/0.91CUFT

1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1F & 47F parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.” (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf ) 5. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). 6. Some model may not have the BIS logo, please contact your MEAN WELL sales for more information.
Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

File Name:HDR-60-SPEC 2024-08-02

60W Ultra Slim Step Shape DIN Rail
Block Diagram

HDR-60 series

I/P

EMI FILTER

RECTIFIERS &
FILTER

POWER SWITCHING

RECTIFIERS &
FILTER

+V -V

O.L.P.

PWM

CONTROL

DETECTION CIRCUIT
O.V.P.

Derating Curve

Output Derating VS Input Voltage

100 100
90

80

80

60

70

50

60

40

50

20

40

-30 0 10 20 30 40 50 60 70 (VERTICAL)
AMBIENT TEMPERATURE (? )

85 95 100 115 120 140 160 180 200 220 240 264 277 (operational)
INPUT VOLTAGE (VAC) 60Hz

LOAD (%) LOAD (%)

File Name:HDR-60-SPEC 2024-08-02

60W Ultra Slim Step Shape DIN Rail
Mechanical Specification (Unit: mm , tolerance ± 0.5mm)
52.5 1234

HDR-60 series
58.4 54.5

90 63.65 45.15

56

ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15

Terminal Pin No. Assignment

Pin No. Assignment Pin No. Assignment

1,2

-V

5

AC/L

3,4

+V

6

AC/N

Installation Manual Please refer to : http://www.meanwell.com/manual.html

35

File Name:HDR-60-SPEC 2024-08-02

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