ROUGH COUNTRY 93181 Forward Facing 40 Inch LED Light Bar Instructions

September 8, 2024
Rough Country

ROUGH COUNTRY 93181 Forward Facing 40 Inch LED Light Bar

INSTRUCTION MANUAL

Polaris 2024 RZR XP4 1000 Front Slim Line Light Mount

Thank you for choosing Rough Country for all your vehicle needs.
Please read instructions before beginning installation. Check the kit hardware against the kit contents shown below. Be sure you have all needed parts and know where they go.
If question exist, please call us @1-800-222-7023. We will be happy to answer any questions concerning this product. Check all fasteners for proper torque. Check to ensure for adequate clearance between all components.

Periodically check all hardware for tightness.

KIT CONTENTS:

  • Light Bar Mount – Dr.
  • Light Bar Mount – Pass.
  • 4 – Spacer Plate
  • 4 – 8mm x 25mm Button Head Bolt
  • 4 – 8mm Serrated Flange Nut

TOOLS NEEDED:

  • 5mm Allen Wrench
  • 13mm Wrench

Torque Specs:

Size Grade 5 Grade 8 Size Class 8.8 Class 10.9
5/16” 15 ft/lbs 20ft/lbs 6MM 5ft/lbs 9ft/lbs
3/8” 30 ft/lbs 35ft/lbs 8MM 18ft/lbs 23ft/lbs
7/16” 45 ft/lbs 60ft/lbs 10MM 32ft/lbs 45ft/lbs
1/2” 65 ft/lbs 90ft/lbs 12MM 55ft/lbs 75ft/lbs
9/16” 95 ft/lbs 130ft/lbs 14MM 85ft/lbs 120ft/lbs
5/8” 135ft/lbs 175ft/lbs 16MM 130ft/lbs 165ft/lbs
3/4” 185ft/lbs 280ft/lbs 18MM 170ft/lbs 240ft/lbs

INSTALLATION INSTRUCTONS

1. If a roof is already installed, remove the roof per the instructions of the roof.
2. Place two of the supplied spacers on top of each gusset in the front corners of the roll cage. Line the spacer slots with the holes.

NOTE : Notches in spacers go to front of vehicle. See Photo 1.

3. Install the driver side light bar mount with the supplied 8mm hardware. Tighten with a 13mm wrench and 5mm Allen wrench. See Photo 2.

NOTE : If threads of the bolt interfere with a roof, orient the bolt heads to the top of the vehi-cle.

4. Repeat for other side of vehicle.
5. Install light bar using the hardware supplied with the light.
6. Wire the light bar to preference.

By purchasing any item sold by Rough Country, LLC, the buyer expressly warrants that he/she is in compliance with all applicable, State, and Local laws and regulations regarding the purchase, ownership, and use of the item.

It shall be the buyers responsibility to comply with all Federal, State and Local laws governing the sales of any items listed, illustrated or sold. The buyer expressly agrees to indemnify and hold harmless Rough Country, LLC for all claims resulting directly or indirectly from the purchase, ownership, or use of the items.

Product Specifications

  • Product Name: Polaris 2024 RZR XP4 1000 Front Slim Line Light
    Mount

  • Kit Contents:

    • 1 Light Bar Mount – Driver Side
    • 1 Light Bar Mount – Passenger Side
    • 4 Spacer Plate
    • 4 8mm x 25mm Button Head Bolt
    • 4 8mm Serrated Flange Nut
  • Tools Needed:

    • 5mm Allen Wrench
    • 13mm Wrench

Product Usage Instructions

  1. If a roof is already installed, remove the roof per the instructions provided.
  2. Place two spacers on top of each gusset in the front corners of the roll cage. Align spacer slots with the holes.
  3. Install the driver side light bar mount using the supplied 8mm hardware. Tighten with a 13mm wrench and 5mm Allen wrench.
  4. Repeat the installation process for the passenger side of the vehicle.
  5. Install the light bar using the hardware provided with the light.
  6. Wire the light bar according to your preference.

Frequently Asked Questions (FAQ)

Q: What should I do if the bolt threads interfere with a roof during

installation?

A: If the bolt threads interfere with a roof, orient the bolt heads to the top of the vehicle to avoid interference.

Q: Do I need any additional tools for installation?

A: The tools included in the kit (5mm Allen wrench and 13mm wrench) are sufficient for installation. No additional tools are required.

Q: How should I adjust the orientation of the spacers during

installation?

A: Ensure that the notches in the spacers are facing towards the front of the vehicle when placing them on top of each gusset in the front corners of the roll cage.

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