westermo CyBox AP 2 Railway Access Point with Wi-Fi 5 Dual Radio Installation Guide

: August 30, 2024
: westermo

Table of Contents

CyBox AP 2 Railway Access Point with Wi-Fi 5 Dual Radio
Product Information
Specifications
Product Usage Instructions
Safety Information
Radio Frequency Exposure Statement
Recycling
EU Declaration of Conformity
- Installation Manual Contents
Hardware
Mounting
Q: Can the device be used in outdoor environments?
Q: How do I reset the device to factory settings?

CyBox AP 2 Railway Access Point with Wi-Fi 5 Dual Radio

Product Information

Specifications

Product Name: CyBox AP 2 | CyBox LTE 2
Features: Railway Access Point with Wi-Fi 5 Dual Radio (CyBox
AP 2), Railway Router with LTE Cat-6 and Wi-Fi 5 (CyBox LTE 2)
Revision: 3.0
Date: 16.04.2024

Product Usage Instructions

Safety Information

Electrical Safety: The device can be operated
with voltages over 75 V DC. Before connecting the power supply,
connect the device to protective earth.

Operation Safety: To prevent burns, switch off
the device and allow it to cool down for half an hour before
disassembling or working on it.

Radio Frequency Exposure Statement

Ensure at least 20 cm separation distance between the antenna
and the user’s body at all times.

Recycling

Please recycle packaging materials and old devices in an
environmentally friendly manner at suitable collection points.

EU Declaration of Conformity

The device is compliant with the basic requirements of directive
2014/53/EU. The full text of the EU declaration of conformity is
available in the Download Center at www.eltec.com.

Installation Manual Contents

This installation manual is intended for system developers and
integrators. It describes hardware functions, connection of
peripheral devices, and system integration.

Hardware

Device Connectors
Power Supply
M12 Service Interface (USB and Serial Port)
Front Panel and Module-to-Antenna Connections
LED Indicators
Reset Switch
SIM Cards

Mounting

Refer to the manual for instructions on connecting earthing
cable and electrical connections.

List of Tables

Table 1: Pin Assignment of Power Supply Connector (PWR)
Table 2: Pin Assignment of M12 Ethernet Connectors (LAN
1/2)

List of Figures

Figure 1: Picture of CyBox AP 2-W
Figure 2: Picture of CyBox LTE 2-W

FAQ (Frequently Asked Questions)

Q: Can the device be used in outdoor environments?

A: The device is designed for railway use and may not be
suitable for prolonged exposure to harsh outdoor conditions.

Q: How do I reset the device to factory settings?

A: Press and hold the reset switch for at least 10 seconds to
reset the device to factory settings.

CyBox AP 2
RAILWAY ACCESS POINT WITH WI-FI 5 DUAL RADIO
CyBox LTE 2
RAILWAY ROUTER WITH LTE CAT-6 AND WI-FI 5
INSTALLATION MANUAL
Revision: 3.0 | Date: 16.04.2024

INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2
DISCLAIMER Copyright © 2024 Westermo Eltec GmbH. The information, data, and figures in this document including respective references have been verified and found to be legitimate. In particular in the event of error they may, therefore, be changed at any time without prior notice. The complete risk inherent in the utilization of this document or in the results of its utilization shall be with the user; to this end, Westermo Eltec GmbH shall not accept any liability. Regardless of the applicability of respective copyrights, no portion of this document shall be copied, forwarded or stored in a data reception system or entered into such systems without the express prior written consent of Westermo Eltec GmbH, regardless of how such acts are performed and what system is used (electronic, mechanic, photocopying, recording, etc.). All product and company names are registered trademarks of the respective companies. Our General Business, Delivery, Offer, and Payment Terms and Conditions shall otherwise apply.
SAFETY INFORMATION Electrical safety
WARNING The device can be operated with voltages over 75 V DC. Incorrect handling risks causing a fatal electrical shock.
Before connecting the power supply, connect the device to protective earth.
General advice · Only qualified personnel is allowed to install, operate and maintain the devices. · Please take safety precautions against electrostatic discharge (ESD). · Access to the devices may only be granted to qualified personnel. · To prevent the risk of electric shock, turn off the external power supply and remove the
power supply cable from the electrical outlet before handling or disassembling the system. · When adding or removing devices to or from the system, ensure that the power cables for
the devices are unplugged before the signal cables are connected. · Make sure that your power supply is set to the correct voltage in your area. If you are not
sure about the voltage of the electrical outlet you are using, contact your local power company. · If the power supply is broken, do not try to fix it by yourself. Contact a qualified service technician or your retailer.
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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

Operation safety

WARNING The device can become very hot during operation (> 80 ° C). Make sure it is protected from accidental contact. The device must be installed so that it is not accessible to children.

To prevent burns, switch off the device and allow to cool down for half an hour before disassembling or working on it.

· Before installing the device and connecting cables to it, carefully read the related manuals. · Before using the device, make sure all cables are correctly connected and the power cables
are not damaged. If you detect any damage, contact your dealer immediately. · Avoid dust, humidity, and temperature extremes. Do not place the product in any area
where it may become wet. · Place the product on a stable surface. · If you encounter technical problems with the product, contact a qualified service technician
or your retailer.
Radio Frequency Exposure Statement At least 20 cm separation distance between the antenna and the user’s body must be maintained at all times.

RECYCLING Please recycle packaging environmentally friendly:
Packaging materials are recyclable. Please do not dispose packaging into domestic waste but recycle it.

Please recycle old or redundant devices environmentally friendly:
Old devices contain valuable recyclable materials that should be reutilized. Therefore please dispose old devices at collection points which are suitable.

EU DECLARATION OF CONFORMITY
Westermo Eltec GmbH herewith declares that the device is compliant to the basic requirements of the directive 2014/53/EU. The full text of the EU declaration of conformity is available in the Download Center at www.eltec.com.

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2
CONTACT Westermo Eltec GmbH Galileo-Galilei-Straße 11 55129 Mainz Germany Fon +49 6131 918 100 Email info.eltec@westermo.com www www.eltec.com | www.westermo.com
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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

CONTENTS

1 ABOUT THIS DOCUMENT

1

2 OVERVIEW

2

2.1 Products

2

3 HARDWARE

3

3.1 Device Connectors

3

3.1.1 Power Supply Connectors

3

3.1.2 Ethernet Interfaces

3

3.1.3 Antenna Connectors

4

3.2 Power Supply

5

3.2.1 Power Input

5

3.2.2 Power over Ethernet (PoE+)

5

3.3 M12 Service Interface (USB and Serial Port)

5

3.4 Front Panel and Module-to-Antenna Connections

6

3.4.1 Assignment Front Panel Labelling Software

6

3.5 LED Indicators

7

3.5.1 Power LED Status

7

3.5.2 Fail LED Status

7

3.5.3 Module 1 LED Status

7

3.5.4 Module 2 LED Status

7

3.5.5 LAN LED (100 M | 1000 M) Status

8

3.6 Reset Switch

8

3.7 SIM Cards

8

4 MOUNTING

11

4.1 Connecting an Earthing Cable

12

4.2 Electrical Connection

12

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

LIST OF TABLES

Table 1 Pin Assignment of Power Supply Connector (PWR)

3

Table 2 Pin Assignment of M12 Ethernet Connectors (LAN 1/2)

3

Table 3 Pin Assignment of M12 Service Connector

5

Table 4 Overview Front Panel Antenna Description

6

Table 5 Power LED Status

7

Table 6 Fail LED Status

7

Table 7 Module 1 LED Status

7

Table 8 Module 2 LED Status

7

Table 9 LAN LED Status

8

Table 10 Reset Switch Behavior

8

Table 11 SIM card holder installation of the CyBox LTE 2

9

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

LIST OF FIGURES

Figure 1 Picture of CyBox AP 2-W

2

Figure 2 Picture of CyBox LTE 2-W

2

Figure 3 Front Panel Overview

6

Figure 4 SIM Slot Assignment per Modem of the CyBox LTE 2

10

Figure 5 Dimensions of the CyBox AP 2 and CyBox LTE 2 Housing

11

Figure 6 Earth Cable Mounting on Earth Stud

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VII

INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2
1 ABOUT THIS DOCUMENT
This installation manual is intended only for system developers and integrators; it is not intended for end users. It describes the hardware functions of the product, connection of peripheral devices and integration into a system. Additional information on special applications and the configuration of the product is available in a separate configuration manual which can be downloaded from the Download Center at www.eltec.com.
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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2
2 OVERVIEW
2.1 PRODUCTS
This installation manual comprises all information to set-up the following products.
Figure 1 Picture of CyBox AP 2-W
Figure 2 Picture of CyBox LTE 2-W
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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

3 HARDWARE
3.1 DEVICE CONNECTORS
3.1.1 POWER SUPPLY CONNECTORS The electrical power can be supplied to the device using the A-coded M12 power connector, labeled PWR. Table 1 shows the pin-assignment of the power supply connector.

SIGNAL NAME DESCRIPTION

1

+VIN

Supply voltage, positive terminal

2

+VIN

Supply voltage, positive terminal

3

-VIN

Supply voltage, negative terminal

4

-VIN

Supply voltage, negative terminal

Table 1 Pin Assignment of Power Supply Connector (PWR)

3.1.2 ETHERNET INTERFACES
The two LAN-ports of the CyBox AP 2 and CyBox LTE 2 are utilizing M12 X-coded conncetors with the pin-assignment as shown in Table 2. Mating connectors are available from several manufacturers.

1

2

8 1

3

7

2

4

6

3

54

5

6

7

8

SIGNAL NAME D1+ D1D2+ D2D4+ D4D3D3+

DESCRIPTION First data line plus First data line minus Second data line plus Second data line minus Fourth data line plus Fourth data line minus Third data line minus Third data line plus

Table 2 Pin Assignment of M12 Ethernet Connectors (LAN 1/2)

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

3.1.3 ANTENNA CONNECTORS
The QLS antenna connectors are located at the bottom part of the front panel. Besides the GNSS connector each radio interface connector is labeled from A1 to A6. Their functionalities depend on the CyBox model (see 3.4.1 Assignment Front Panel Labelling Software).
When connecting an antenna to the QLS connector, make sure that you hear a `click’ sound confirming proper mounting.
To remove an antenna, it has to be gently pulled from the basis of the connector with one hand, while the other hand is holding the antenna. Alternatively, a screwdriver can be used as a lever arm at the basis of the antenna to facilitate the removal, as illustrated below.

STEP 1
Place the screwdriver between the connector and the access point

STEP 2
Rotate and/or push the screwdriver while pulling the antenna

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

3.2 POWER SUPPLY
3.2.1 POWER INPUT The CyBox AP 2 and CyBox LTE 2 can be powered by a DC power source connected to the internal power supply and I/O connector, shown in Table 1 . The nominal input voltage can vary between 24 V and 110 VDC.

3.2.2 POWER OVER ETHERNET (POE+) The CyBox AP 2 and CyBox LTE 2 are designed to be supplied via the Ethernet uplink, as class 4 powered device, according to IEEE 802.3at. In this case the supply voltage is provided remotely over the injector.
Important: The Power-over-Ethernet option is applicable on certain devices only.

3.3 M12 SERVICE INTERFACE (USB AND SERIAL PORT)
The CyBox AP 2 and CyBox LTE 2 are equipped with a USB and serial port. The USB port can be used to attach a memory device to update the firmware or to configure the device. Note that the USB port is a dedicated maintenance port. It is not designed to be used while the device is in operation inside rolling stock equipment. Table 3 shows the pin-assignment of the service connector.

1

2

8 1

3

7 6

24

5

3 4

5

6

7

8

SIGNAL NAME USB-VCC USB-DUSB-D+ USB-GND n.c. RS232-TX RS232-RX RS232-GND

DESCRIPTION USB positive power supply voltage USB negative data line USB positive data line USB negative power supply voltage Not connected Console port transmit data Console port receive data Console port ground

Table 3 Pin Assignment of M12 Service Connector

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2
3.4 FRONT PANEL AND MODULE-TO-ANTENNA CONNECTIONS
The figure below provides an overview of the front panel.

Figure 3 Front Panel Overview

3.4.1 ASSIGNMENT FRONT PANEL LABELLING SOFTWARE · The ports and LEDs “LAN 1” and “LAN 2” correspond respectively to the interfaces “eth0”
and “eth1” · The LEDs “Module 1” and “Module 2” refer to WLAN and/or LTE modules · WLAN modules are called “radio” within the software · LTE modules are called “modem” within the software
· The purpose of the antennas depends on the modules inserted in your Cybox model

CYBOX MODELS
Single WLAN

LED SOFTWARE CORRELATION
Module 1 Radio 0

Dual WLAN
Dual WLAN Ant. Comb. LTE + WLAN GNSS Single LTE GNSS Dual LTE GNSS Dual LTE Dual GNSS

Module 1 Radio 0 Module 2 Radio 1 Module 1 Radio 0 Module 2 Radio 1 Module 1 MODEM_S1 Module 2 Radio 0 Module 1 MODEM_S1
Module 1 MODEM_S1 Module 2 MODEM_S2 Module 1 MODEM_S1 Module 2 MODEM_S2

WLAN 1 A1
WLAN 1 A1
not used

WLAN 1 A2
WLAN 1 A2
not used

LTE 1 main A1
LTE 1 main A1
LTE 1 main A1
LTE 1 main A1

LTE 1 aux. A2
LTE 1 aux. A2
LTE 1 aux. A2
LTE 1 aux. A2

Table 4 Overview Front Panel Antenna Description

ANTENNAS

WLAN 1 A3
WLAN 1 A3
not used
Board GNSS A3
Board GNSS A3
Board GNSS A3
Board GNSS A3

not used not used not used

WLAN 2 A4
WLAN 1|2 A4
WLAN 1 A4
not used

WLAN 2 A5
WLAN 1|2 A5
WLAN 1 A5
not used

WLAN 2 A6
WLAN 1|2 A6
WLAN 1 A6
not used

LTE 2 main A4
LTE 2 main A4

LTE 2 aux. A5
LTE 2 aux. A5

not used
LTE2 GNSS A6

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

3.5 LED INDICATORS
The LEDs on the front panel of CyBox AP 2 and CyBox LTE 2 provide quick indication of the device status.

3.5.1 POWER LED STATUS

LED COLOR Green Green

STATE On Off

Table 5 Power LED Status

DESCRIPTION Device is receiving correct input power Device is not powered

3.5.2 FAIL LED STATUS

LED COLOR Green Green Green Green Red Red

STATE On Off Blinking Toggle Green/Red On Off

Table 6 Fail LED Status

DESCRIPTION Normal operation Device is booting | self-testing Device is resetting to factory settings Emergency system booted Software | Configuration error Normal operation

3.5.3 MODULE 1 LED STATUS

LED COLOR Green Green Green

STATE On Blinking Off

Table 7 Module 1 LED Status

DESCRIPTION Indicates module 1 is in use Indicates data transfer on module 1 Indicates module 1 is inactive

3.5.4 MODULE 2 LED STATUS

LED COLOR Green Green Green

STATE On Blinking Off

Table 8 Module 2 LED Status

DESCRIPTION Indicates module 2 is in use Indicates data transfer on module 2 Indicates module 2 is inactive

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

3.5.5 LAN LED (100 M | 1000 M) STATUS

LED COLOR Green Green Green

STATE On Blinking Off

DESCRIPTION 100 Mbit/s (resp. 1000 Mbit/s) link established Indicates 100 Mbit/s (resp. 1000 Mbit/s) data transfer No 100 Mbit/s (resp. 1000 Mbit/s) link

Table 9 LAN LED Status

3.6 RESET SWITCH
The CyBox AP 2 and CyBox LTE 2 is equipped with a hidden reset switch behind the front panel, close to the top-right corner. The button is accessible with a straightened paper clip pushed through the little hole on the front panel. The effect of pressing the reset switch depends on the duration of its activation, as indicated in Table 10 below. The timing behavior is only valid, if the device has completly booted (after approx. 1 min). While the device is booting or executing UBoot, pushing the button will always reset the device.
The following table describes the functions of the reset switch.

HOLD TIME < 2 seconds 2-5 seconds > 5 seconds

FAIL LED BEHAVOR Off Off Green blinking

Table 10 Reset Switch Behavior

ACTION Reset after release No action Remove custom configuration then reset

3.7 SIM CARDS

The CyBox LTE 2 provides 4 SIM slots per LTE modem. Only one slot per modem can be active at any time. To install SIM cards, the back panel of the CyBox LTE 2 has to be removed using a suitable torx 10 screwdriver. After installing the SIM cards, the back panel must be closed and the screws tightened to a maximum torque of 0.55 Nm. The indexing of SIM slots is software dependent and can be selected via an SNMP command or using the web interface.

Note:

Switching between SIM slots takes about 30 seconds, slot 1 being preselected at power up. If you plan to use only one SIM card for a given modem, it is advisable to use slot 1 to avoid slot switching delay during the boot phase.

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2

The CyBox LTE 2 provides a SIM card holder to prevent SIM cards from shaking out. The following table describes the procedure for the installation.

NO. FIGURE

DESCRIPTION

1

SIM card holder

2
Table 11 SIM card holder installation of the CyBox LTE 2

1. Remove the back panel by loosening the four screws with a suitable Torx 10 screwdriver.
2. Carefully take the SIM card holder out of the device by pulling it without loosening the antenna cables.
3. Install the SIM cards according to Figure 4.
4. Slide the SIM card holder back over the PCB so that the SIM slots are in the groove of the holder.
5. Position the antenna cables in the cutouts of the SIM card holder.
6. Reattach the back panel by tightening the screws to a torque of 0.55 Nm.

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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2
The drawing in Figure 4 shows the SIM slot assignment per modem.
Figure 4 SIM Slot Assignment per Modem of the CyBox LTE 2
Important: Do not change the SIM cards when the device is powered since there is a danger of touching the main voltage when the device is open.
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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2
4 MOUNTING
When mounting the CyBox AP 2 and CyBox LTE 2, please take into account the following aspects: · Do not install the device close to any sources of heat, such as radiators or heat registers. · Keep the device away from any liquids and avoid exposure to dripping or splashing. The
protection class of the housing is IP40. · Keep a free space of at least 150 mm around the housing to ensure adequate heat
dissipation capabilities. · For optimal heat dissipation, the connectors should face down. · The housing provides four mounting cutouts to install the device in horizontal or vertical
orientation on a flat and stable surface. · For fixation use M6 screws of sufficient length with additional M6 washers. The drawing in Figure 5 shows the outer dimensions of the housing, including the position of the mounting cutouts.
Distance of mounting points: > W + washer diameter
Figure 5 Dimensions of the CyBox AP 2 and CyBox LTE 2 Housing
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INSTALLATION MANUAL

CyBox AP 2 | CyBox LTE 2
4.1 CONNECTING AN EARTHING CABLE
A M6 earthing stud on the front panel of the device (also refer to Figure 3) for protective earth connection is essential for the device security. Carry out the following steps to connect an earthing cable: · Use an earthing cable with a cross-section of at least 2.5 mm² and a wire end sleeve with
eyelet suitable for a 6 mm threaded bolt. · Mount the earth cable as shown in Figure 6. · Fasten the cable by tightening the nut to the required torque (recommended according to
EN60947-1 are 3 Nm).
Figure 6 Earth Cable Mounting on Earth Stud
4.2 ELECTRICAL CONNECTION
1. Make sure the device is properly grounded. 2. Establish a connection to the network by plugging a M12 patch cable to one of the front
panel M12 connectors. Each LAN port may be used, if the access point is supplied by a local power supply through the power supply connector. When using PoE+, the connector labeled LAN1 must be used. 3. Connect the desired number of antennas to the device. Each radio/modem can use up to four antennas for maximal performance. 4. In case of using a local power supply, the appropriate wiring (see Table 1 ) must be established to connect the power line to the device. 5. Make sure that the voltage of the power supply conforms to the voltage on the type plate. 6. Ensure that the power supply is grounded correctly and that the power cable is intact and undamaged. Do not switch on the system if there are damages on the power cable or plug. 7. Use power cables which are approved for the power supply in your country. 8. The device itself has no on/off switch, it starts as soon as it is supplied with power.
12