MEAN WELL DUPS40 Uninterruptible Module Owner’s Manual

MEAN WELL DUPS40 Uninterruptible Module

Product Information

Specifications

• Model: DUPS40
• Output Current: 40A
• Input Voltage Range: 24Vdc (24 ~ 29Vdc)
• Discharge Current Range: 0 ~ 40A
• Charging Current: 2A
• Battery Type: Lead-acid battery
• Battery Capacities: 4AH ~ 135AH
• Protection: Battery reverse polarity, short circuit, over discharge current
• Cooling: Free air convection
• Warranty: 3 years

Product Usage Instructions

Installation

1. Ensure the input voltage range is within 24 ~ 29Vdc.
2. Mount the DC-UPS module securely on a DIN rail.
3. Connect the load and batteries following the correct polarity.

Operation

1. Monitor the LED indicator for signal status.
2. Regularly check the battery capacities and recharge if needed.
3. Observe any warnings related to over-discharge or battery failure.

Maintenance

1. Clean the unit periodically to ensure proper cooling.
2. Inspect for any loose connections or damage.
3. Follow recommended battery maintenance practices.

FAQs

• Q: What should I do if the LED indicator shows battery over-discharge warning?
  A: Recharge the batteries promptly to avoid damage and ensure continuous operation.

• Q: Can I connect batteries with capacities outside the specified range?
  A: It is recommended to use batteries within the specified 4AH ~ 135AH range for optimal performance and safety.

• Q: How can I test the unit for proper functionality?
  A: Perform regular diagnostic checks as outlined in the user manual to ensure all functions are working correctly.

Features

• Uninterruptible DC-UPS controller
• Parallel connection to DC BUS (Power supply + DC-UPS Module + Batteries + Load)
• Suitable for 24V system, up to 40A
• 2A Battery charging current
• Allows 4AH~135AH lead-acid various battery capacities
• Complete diagnostic and monitoring for DC BUS OK, battery discharge, battery fail
• LED indicator for signal status
• Protections: Battery reverse polarity protection & Short circuit(By internal detection) / Battery discharae / Over discharge current
• Cooling by free air convection
• 3 years warranty

Applications

• Industrial control system
• Semiconductor fabrication equipment
• Factory automation
• Electro-mechanical apparatus

GTIN CODE
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Description

The DUPS40 is a 40A DIN rail type DC-UPS module, and it is paired with a power supply and an external battery to achieve the backup function. When the AC mains fails or is interrupted, the load will be immediately connected to the battery pack to avoid interruption and to ensure the continuous operation of the entire system (the operating time depends on the capacity of the battery pack). The main features of DUPS40 include: fast installation, suitability for 24V battery packs and various capacities of 4AH~135AH, 2A battery charging current, low voltage disconnect for battery protection and more. The product is suitable for use in data centers, security systems, emergency lighting, wireless communication UPS, central monitoring systems, etc.

Model Encoding

SPECIFICATION

24Vdc)
BATTERY TYPE| Lead-acid battery
EXTERNAL BATTERY CAPACITIES| 4AH ~ 135AH
PROTECTION| BATTERY POLARITY| Protected by internal detection, No Damage, recovers automatically after fault conduction is removed
SHORT CIRCUIT| This protection only works when batteries are not connected, No Damage. External fuse is recommended

when batteries are connected.

OVER DISCHARGE CURRENT| 42~46A, After 3 sec., unit will cut off battery discharging by relay
BATTERY DEEP DISCHARGE| Cut-off battery discharging by relay
FUNCTION| RELAY CONTACT RATINGS (max.)| 30VDC/1A resistive load
DC BUS OK| Relay contact: Short when DC voltage between 21~29V(±2%), relay contacts
LED(Green) : DC BUS OK : light ; DC BUS fail : dark
BATTERY FAIL Note.2| Short when battery voltage falls below 22V(±2%) or battery failure is observed through the battery test function, relay contacts
LED(Red): Battery over-discharge warning or battery broken: light ; Battery OK: dark
BATTERY DISCHARGE| Relay contact: Short when battery in discharge condition, relay contacts
LED(Yellow) : light : Battery discharging ; dark : Battery is not discharging or discharging current < 2.0A
ENVIRONMENT| COOLING| Free air convection
WORKING TEMP. Note.3| -30 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 5 ~ 95% RH non-condensing
STORAGE TEMP.| -40 ~ +85℃
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 60℃)
VIBRATION| Component:10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC60068-2-6
OPERATING ALTITUDE Note.4| 2000 meters/OVC II
SAFETY & EMC **(Note.5)| SAFETY STANDARDS| EAC TP TC 004 approved
WITHSTAND VOLTAGE| IP/OP – Chassis : 0.5KVac ; IP/OP- Relay : 0.5KVac ; Relay – Chassis : 0.5KVac
ISOLATION RESISTANCE**| IP/OP – Chassis, IP/OP- Relay, Relay – Chassis:>100M Ohms / 500Vdc / 25℃/ 70% RH

EMC EMISSION

| Parameter| Standard| Test Level / Note
Conducted| —–| —–
Radiated| BS EN/EN55032(CISPR32)| Class B
Voltage Flicker| —–| —–
Harmonic Current| —–| —–

EMC IMMUNITY

| BS EN/EN55035, BS EN/EN61000-6-2, BS EN/EN61204-3
Parameter| Standard| Test Level / Note

ESD

| ****

BS EN/EN61000-4-2

| Level 3, 8KV air ; Level 2, 4KV contact; criteria B Level 2, 4KV air ; Level 1, 2KV contact; criteria A
Radiated| BS EN/EN61000-4-3| Level 3, 10V/m ; criteria A
EFT / Burst| BS EN/EN61000-4-4| Level 3, 2KV ; criteria A
Surge| BS EN/EN61000-4-5| Level 3, 0.5KV(DC input ports)
Conducted| BS EN/EN61000-4-6| Level 3, 10V ; criteria A
Magnetic Field| BS EN/EN61000-4-8| Level 4, 30A/m ; criteria A
OTHERS| MTBF| 1376.5K hrs min.        Telcordia SR-332 (Bellcore) ; 499.5K hrs min.       MIL-HDBK-217F (25℃)
DIMENSION| 63125.2113.5mm (WHD)
PACKING| 0.42Kg; 20pcs/9.4Kg/1.57CUFT
NOTE| 1. All parameters NOT specially mentioned are measured at normal input(24V) , rated load and 25℃ of ambient temperature.

2. Every 30 seconds, unit will test the battery.If the testing result is faulty, unit will turn on “Battery Fail” relay contact and “Red LED” indicator.

3. Derating may be needed over high ambient temperature. Please check the derating curve for more details.

4. The ambient temperature derating of 3.5℃I1000m with fanless models and of 5℃I1000m with fan models for operating altitude higher than 2000m(6500ft).

5. The unit is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on     a 360*720mm metal plate with 1mm of thickness. The final equipment must be re- confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests,please refer to “EMI testing of component power supplies.”

(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf )

※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

Derating Curve

Buffering Time

Mechanical Specification

Installation Instruction

This series fits DIN rail TS35/7.5 or TS35/15. For installation details, please refer to the Instruction manual.

Suggested Application

1. Back up connection for AC interruption.
2. Combine redundancy module (DRDN20 or DRDN40) to back up AC interruption or failure of PSU.

Installation Manual
Please refer to: http://www.meanwell.com/manual.html

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