ROUGH COUNTRY XP4 Cargo Gate Rear Polaris Installation Guide
- August 22, 2024
- Rough Country
Table of Contents
ROUGH COUNTRY XP4 Cargo Gate Rear Polaris
Specifications:
- Product Name: POLARIS 2024 RZR XP4 1000 Rear Cargo Gate
- Kit Contents:
- Rear Cargo Gate
- 2 Mounting Brackets
- 6 5/16 Nylon Washer
- 2 6mm Lock Nut
- 4 6mm Flat Washer
- 4 6mm x 20mm Button Head Bolt
- 2 6mm x 14mm Button Head Bolt
- Tools Needed:
- 4mm Allen Wrench
- 10mm Wrench
- T30 Torx
FAQ:
Q: What are the torque specifications for different bolt sizes and grades?
A: The torque specs are as follows:
- Size: 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 3/4
- Grade 5: 15 ft/lbs, 30 ft/lbs, 45 ft/lbs, 65 ft/lbs, 95 ft/lbs, 135ft/lbs, 185ft/lbs
- Grade 8: 20ft/lbs, 35ft/lbs, 60ft/lbs, 90ft/lbs, 130ft/lbs, 175ft/lbs, 280ft/lbs
- Size: 6MM, 8MM, 10MM, 12MM, 14MM, 16MM, 18MM
- Class 8.8: 5ft/lbs, 18ft/lbs, 32ft/lbs, 55ft/lbs, 85ft/lbs, 130ft/lbs, 170ft/lbs
- Class 10.9: 9ft/lbs, 23ft/lbs, 45ft/lbs, 75ft/lbs, 120ft/lbs, 165ft/lbs, 240ft/lbs
POLARIS 2024 RZR XP4 1000 Rear Cargo Gate
Thank you for choosing Rough Country for all your vehicle needs. Please read
instructions before beginning installation. Check the kit hardware against the
kit contents shown below. Be sure you have all needed parts and know where
they go. If question exist, please call us
1-800-222-7023. We will be happy to
answer any questions concerning this product. Check all fasteners for proper
torque. Check to ensure for adequate clearance between all components.
Periodically check all hardware for tightness.
Kit Contents:
Rear Cargo Gate
- 2 – Mounting Bracket
- 6 – 5/16” Nylon Washer
- 2 – 6mm Lock Nut
- 4 – 6mm Flat Washer
- 4 – 6mm x 20mm Button Head Bolt 2 – 6mm x 14mm Button Head Bolt
Tools Needed:
- 4mm Allen Wrench
- 10mm Wrench
- T30 Torx
Torque Specs:
- Size Grade 5 Grade 8 Size Class 8.8 Class 10.9
- 5/16” 15 ft/lbs 20ft/lbs 6MM 5ft/lbs 9ft/lbs
- 3/8” 30 ft/lbs 35ft/lbs 8MM 18ft/lbs 23ft/lbs
- 7/16” 45 ft/lbs 60ft/lbs 10MM 32ft/lbs 45ft/lbs
- 1/2” 65 ft/lbs 90ft/lbs 12MM 55ft/lbs 75ft/lbs
- 9/16” 95 ft/lbs 130ft/lbs 14MM 85ft/lbs 120ft/lbs
- 5/8” 135ft/lbs 175ft/lbs 16MM 130ft/lbs 165ft/lbs
- 3/4” 185ft/lbs 280ft/lbs 18MM 170ft/lbs 240ft/lbs
INSTALLATION INSTRUCTONS
- Remove the two factory bolts with a T30 Torx shown in Photo 1 and Photo 2 on the driver side.
- Repeat for passenger side.
- Install the two mounting brackets to the rear upper bolt location using the supplied 6mm flat washer and 6mm x 20mm button head bolt. Tighten with a 4mm Allen wrench. See Photo 3.
- Install three of the supplied nylon washers into each pocket as shown in Photo 4.
- Secure the lower cargo gate mounts using the supplied 6mm x 20mm button head bolts and 6mm washers. Tighten with a 4mm Allen wrench. See Photo 5.
- Secure the upper cargo gate to the previously installed mounting brackets using the supplied 6mm x 14mm button head bolts and 6mm lock nuts. Tighten with a 4mm Allen wrench and 10mm wrench. See Photo 6.
By purchasing any item sold by Rough Country, LLC, the buyer expressly warrants that he/she is in compliance with all applicable, State, and Local laws and regulations regarding the purchase, ownership, and use of the item. It shall be the buyers responsibility to comply with all Federal, State and Local laws governing the sales of any items listed, illustrated or sold. The buyer expressly agrees to indemnify and hold harmless Rough Country, LLC for all claims resulting directly or indirectly from the purchase, ownership, or use of the items.