MEAN WELL DR-UPS40 40A DC UPS Module Owner’s Manual

August 15, 2024
MEAN WELL

MEAN WELL DR-UPS40 40A DC UPS Module

Product Usage Instructions

Installation

  1. Ensure the DIN Rail UPS system is powered off.
  2. Mount the DR-UPS40 module on DIN Rail TS35/7.5 or TS35/15 securely.
  3. Connect the DC input within the specified voltage range.
  4. Connect the external battery according to the recommended specifications.

Operation

  1. Power on the DIN Rail UPS system.
  2. Monitor the LED indicators for DC BUS OK, Battery Fail, and Battery Discharge status.
  3. Utilize the relay contact signals for additional monitoring if required.

FAQ

  • Q: What is the purpose of the built-in battery test function?
  • A: The battery test function helps to ensure the proper functioning of the battery by sending out test signals periodically and indicating any issues with the battery.
  • Q: Can the DR-UPS40 module be used in parallel connection?
  • A : Yes, the module supports parallel connection to the DC BUS for enhanced power supply capabilities.

SPECIFICATION

MODEL DR-UPS40
DC INPUT / DC BUS DC VOLTAGE (Typ.) Note.5
RATED CURRENT 40A

BATTERY INPUT / OUTPUT

| VOLTAGE RANGE (Typ.)| 21 ~ 29V
CURRENT RANGE| 0 ~ 40A
CHARGE CURRENT (Typ.) Note.4| 2A
EXTERNAL BATTERY (Typ.)| 4 / 7 / 12AH / 24V






FUNCTION

| RELAY CONTACT RATING (max.)| 30VDC, 1A


DC BUS OK

| Relay contact: Short when DC voltage between 21~29V(±3%), relay contacts
LED(Green) : DC BUS OK : light ; DC BUS fail : dark


BATTERY FAIL Note.2

| Short when the battery voltage falls below 21.9V(±3%) or battery failure is observed through the battery test function, relay contacts
LED(Red): Battery over-discharge warning or battery broken: light; Battery OK: dark


BATTERY DISCHARGE

| Relay contact: Short when the battery is in discharge condition, relay contacts
LED(Yellow):light : Battery discharging ; dark : Battery is not discharging or discharging current<2.0A



ENVIRONMENT

| WORKING TEMP.| -20 ~ +70℃
WORKING HUMIDITY| 20 ~ 90% RH
STORAGE TEMP., HUMIDITY| -20 ~ +85℃, 10 ~ 95% RH
VIBRATION| Component : 10 ~ 500Hz, 2G 10min./1cycle, 60min. each X, Y, and Z axes; Mounting: Compliance to IEC600068-2-6


SAFETY & EMC

(Note 3)

| WITHSTAND VOLTAGE| Terminal-Chassis :0.5KVAC, Relay Contacts-Terminal :0.5KVAC
ISOLATION RESISTANCE| Terminal-Chassis :>100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION| Compliance to BS EN/EN55032 (CISPR32) Class B, BS EN/EN61000-3-2,-3, EAC TP TC 020
EMC IMMUNITY| Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11, heavy industry level, criteria A, EAC TP TC 020


OTHERS

| MTBF| 1365.7K hrs min.       Telcordia SR-332 (Bellcore) ; 161.9K hrs min.       MIL-HDBK-217F (25℃)
DIMENSION| 55.5125.2100mm (WHD)
PACKING| 0.55Kg; 20pcs/12Kg/1.49CUFT
NOTE| 1.  All parameters NOT specially mentioned are measured at rated load and 25℃ of ambient temperature.

2.  Battery failure will only function at UPS mode with the battery connected. Every 25 seconds, the unit will send out a test signal through the “Battery Fail” relay contact and LED indicator once the battery fails.

3.  The power supply is considered a component that will be installed into the final equipment. All the EMC tests are been executed by mounting the unit on a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re- confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.”

(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf )

4.  Battery charging will be in progress when DC input > battery voltage.

5.  DR-UPS40 will be in operation when DC input is applied at the beginning.

6.  The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitudes higher than 2000m(6500ft).

※ Product Liability Disclaimer: For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Features

  • Battery controller for DIN Rail UPS system
  • Parallel connection to DC BUS
  • Suitable for 24V system up to 40A
  • Installed on DIN Rail TS35 / 7.5 or 15
  • Built-in battery test function
  • Battery polarity protection
  • Relay contact signal output and LED indicator for DC BUS OK,
  • Battery Fail, and Battery Discharge
  • Cooling by free air convection
  • 3 years warranty

Mechanical Specification

Block Diagram

Derating Curve

Suggested Application

  1. Backup connection for AC interruption
  2. Combine redundancy module (DR-RDN20) to back up AC interruption or failure of PSU

GTIN CODE

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