MEAN WELL XBG-240-XBG-240 Constant Power Mode LED Driver Instruction Manual

: July 30, 2024
: MEAN WELL

Table of Contents

XBG-240-XBG-240 Constant Power Mode LED Driver
Specifications:
Product Usage Instructions:
1. Installation:
2. Dimming Operation:
3. Safety Precautions:
- FAQ:
Q: Can the LED driver be used with additional drivers for
Q: What is the maximum number of LED drivers that can be used
Q: How can the output constant current level be adjusted for
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)

XBG-240-XBG-240 Constant Power Mode LED Driver

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Specifications:

Model: XBG-240- –
Output:
- Default Current: 4900mA
- Rated Power: 240W
- Constant Current Region: 30 ~ 60V
- Full Power Current Range: 4000 ~ 5700mA
- Open Circuit Voltage (max.): 65V
- Current Adj. Range: 2000 ~ 5700mA
Input:
- Voltage Range: 100 ~ 305VAC, 142 ~ 431VDC
- Frequency Range: 47 ~ 63Hz
- Power Factor (Typ.): PF0.97 / 115VAC, PF0.95 / 230VAC, PF0.92 /
  277VAC
Efficency (Typ.): 93%
MTBF: 3491.7K hrs min. Telcordia SR-332(Bellcore); 154.6K hrs
min. MIL-HDBK-217F(25)
Lifetime: 50000 hrs min.
Dimensions: 176mm 65mm(D H)

Product Usage Instructions:

1. Installation:

Follow these steps to install the LED driver:

Ensure power source is turned off before installation.
Connect the input wires to the appropriate power source as per
the voltage and frequency ranges specified.
Connect the output wires to the LED module according to the
driving methods provided.
Securely mount the LED driver in a suitable location to avoid
damage or overheating.

2. Dimming Operation:

The dimming operation can be performed using the following
methods:

0 ~ 10VDC dimming signal
10V PWM signal with a frequency range of 100Hz ~ 3KHz
Resistance for dimming adjustment

3. Safety Precautions:

Ensure the following safety measures are taken during usage:

Avoid water exposure as the LED driver is IP67 rated.
Do not exceed the maximum rated power and current limits.
Regularly inspect for any signs of damage or malfunction.

FAQ:

Q: Can the LED driver be used with additional drivers for

dimming?

A: No, it is not suitable to be used with additional drivers for
dimming. Direct connection to LEDs is recommended.

Q: What is the maximum number of LED drivers that can be used

on a 16A circuit breaker?

A: The maximum number is 3 units for a circuit breaker of type B
or 5 units for a circuit breaker of type C at 230VAC.

Q: How can the output constant current level be adjusted for

dimming?

A: The output constant current level can be adjusted by applying
one of the three methodologies between DIM+ and DIM-: 0 ~ 10VDC, or
10V PWM signal, or resistance.

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240W Constant Power Mode LED Driver

XBG-240 series
User’s Manual

IS 15885(Part 2/Sec13)

IP67

THOMAS SAMUEL

R-41027766

05

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File Name:XBG-240-SPEC 2024-03-12

240W Constant Power Mode LED Driver

XBG-240 series

SPECIFICATION

MODEL

XBG-240- –

OUTPUT

DEFAULT CURRENT

4900mA

RATED POWER

240W

CONSTANT CURRENT REGION

30 ~60V

FULL POWER CURRENT RANGE 4000~5700mA

OPEN CIRCUIT VOLTAGE (max.) 65V

CURRENT ADJ. RANGE

2000~5700mA

CURRENT RIPPLE CURRENT TOLERANCE

4.0% max. @rated current ±5%

SET UP TIME

Note.4 500ms/230VAC, 1200ms/115VAC

INPUT

VOLTAGE RANGE

Note.2

100 ~ 305VAC 142~431VDC (Please refer to “STATIC CHARACTERISTIC” section)

FREQUENCY RANGE

47 ~ 63Hz

POWER FACTOR (Typ.)

PF0.97 / 115VAC, PF0.95 / 230VAC, PF0.92 / 277VAC at full load (Please refer to “Power Factor Characteristic” section)

TOTAL HARMONIC DISTORTION

THD< 10% (@ load50% at 115VAC/230VAC ,@load75% at 277VAC) Please refer to “TOTAL HARMONIC DISTORTION (THD)” section

EFFICIENCY (Typ.)

93%

AC CURRENT (Typ.) INRUSH CURRENT(Typ.)

3.2A / 115VAC 1.3A / 230VAC 1.2A / 277VAC COLD START 65A(twidth=600s measured at 50% Ipeak) at 230VAC; Per NEMA 410

MAX. NO. of PSUs on 16A CIRCUIT BREAKER

3 unit(circuit breaker of type B) / 5 units(circuit breaker of type C) at 230VAC

LEAKAGE CURRENT

<0.75mA / 277VAC

STANDBY POWER CONSUMPTION

Standby power consumption<0.5W for AB-Type

SHORT CIRCUIT
PROTECTION OVER VOLTAGE
OVER TEMPERATURE WORKING TEMP. MAX. CASE TEMP. ENVIRONMENT WORKING HUMIDITY STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION

Hiccup mode or constant current limiting, recovers automatically after fault condition is removed 66 ~ 78V Shut down output voltage, re-power on to recover Shut down output voltage, re-power on to recovery Tcase=-40 ~ +85(Please refer to “OUTPUT LOAD vs TEMPERATURE” section) Tcase=+85 20 ~ 95% RH non-condensing -40 ~ +80, 10 ~ 95% RH non-condensing ±0.03%/ (0 ~ 60) 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes

SAFETY STANDARDS

UL8750(type”HL”), CSA C22.2 No. 250.13-12; ENEC BS EN/EN61347-1, BS EN/EN61347-2-13 independent, BS EN/EN62384; IS15885(Part2/Sec13); GB19510.1,GB19510.14; IP67;EAC TP TC 004 approved

WITHSTAND VOLTAGE

I/P-O/P:3.75KVAC I/P-PE:2KVAC O/P-PE:1.5KVAC

ISOLATION RESISTANCE I/P-O/P, I/P-PE, O/P-PE:100M Ohms / 500VDC / 25/ 70% RH

Parameter

Standard

Test Level/Note

Conducted

BS EN/EN55015(CISPR15),GB/T 17743 —–

EMC EMISSION

Radiated Harmonic Current

BS EN/EN55015(CISPR15),GB/T 17743 —–

BS EN/EN61000-3-2,GB17625.1

Class C @load50%

SAFETY & EMC

Voltage Flicker BS EN/EN61547 Parameter

BS EN/EN61000-3-3 Standard

—-Test Level/Note

ESD

BS EN/EN61000-4-2

Level 3, 8KV air ; Level 2, 4KV contact

Radiated

BS EN/EN61000-4-3

Level 3

EMC IMMUNITY

EFT/Burst

BS EN/EN61000-4-4

Level 3

Surge

BS EN/EN61000-4-5

4KV/Line-Line 6KV/Line-Earth

Conducted

BS EN/EN61000-4-6

Level 3

Magnetic Field

BS EN/EN61000-4-8

Level 4

Voltage Dips and Interruptions

BS EN/EN61000-4-11

95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods

MTBF

3491.7K hrs min. Telcordia SR-332(Bellcore) ; 154.6K hrs min. MIL-HDBK-217F (25)

LIFETIME OTHERS DIMENSION

Note.5

50000 hrs min. 176mm 65mm(DH)

NOTE

PACKING

1.92Kg;8pcs/17.5Kg/1.47CUFT

(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf)

Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

File Name:XBG-240-SPEC 2024-03-12

240W Constant Power Mode LED Driver
BLOCK DIAGRAM

EMI FILTER

I/P

&

RECTIFIERS

PE

PFC CIRCUIT

POWER SWITCHING

PFC CONTROL

O.L.P.

PWM CONTROL

XBG-240 series

PFC fosc : 45~50KHz PWM fosc : 60~130KHz

RECTIFIERS &
FILTER

O.C.P.
DETECTION CIRCUIT/OTP
O.V.P.

+V -V
DIM+ DIM(AB Type)

DRIVING METHODS OF LED MODULE
I-V Operating Area XBG-240

65V

2000mA, 60V

4000mA, 60V

60V

55V

50V 5700mA, 42V
45V

40V

35V

30V
25V 0mA

4000mA, 30V

5700mA, 30V

1000mA 2000mA 3000mA 4000mA 5000mA 6000mA

High Performance Region

File Name:XBG-240-SPEC 2024-03-12

240W Constant Power Mode LED Driver
DIMMING OPERATION

XBG-240 series

DIM+(Purple) DIM-(Pink)

UL2517 22AWG*2C

SJOW 17AWGx2C &05RN-F 1.0mm2

+V(Red) -V(Black)

AC/N(Blue) AC/L(Brown) PE(Green/Yellow)

SJOW 17AWGx3C &H05RN-F 1.0mm2

3 in 1 dimming function (for AB-Type)
Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10VDC, or 10V PWM signal or resistance. Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers. Dimming source current from power supply: 100A (typ.)

Applying additive 0 ~ 10VDC

Vo+ +

Vo-

–

DIM+ +

Additive Voltage DIM-

“DO NOT connect “DIM- to Vo-”

Output current (%)

100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0%
0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V Dimming input: Additive voltage

Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz):

Vo+ +

Vo-

–

DIM+

Additive PWM signal

DIM-

“DO NOT connect “DIM- to Vo-”

Output current (%)

100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Duty cycle of additive 10V PWM signal dimming input

Applying additive resistance:

100%

Output current (%)

Vo+ +
VoDIM+

90%

80%

70%

–

60%

50%

40%
Additive Resistance
30%

DIM-

20%

“DO NOT connect “DIM- to Vo-”

10%

0% Short 10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N

(N=driver quantity for synchronized dimming operation)

Note : 1. Min. dimming level is about 8% and the output current is not defined when 0%< Iout<8%.

Dimming input: Additive resistance

2. The output current could drop down to 0% when dimming input is about 0 or 0Vdc, or 10V PWM signal with 0% duty cycle.

File Name:XBG-240-SPEC 2024-03-12

240W Constant Power Mode LED Driver

XBG-240 series

OUTPUT LOAD vs TEMPERATURE

LOAD (%)

100
80 230VAC Input only
60
40
20

100VAC

230VAC

LOAD (%)

100
80 230VAC Input only
60
40
20

-40 -30 -10

0

15

30

40 50 60

70 (HORIZONTAL)

-40 -30 0

10

30

50

70

85

(HORIZONTAL)

AMBIENT TEMPERATURE,Ta () NOTE:It may has a soft-start status when operation at -30 fullload and 100VAC input condition.

Tcase ( )

STATIC CHARACTERISTIC
100 90 80 70 60 50 40 100 125 135 145 155 165 175 180 200 230 305
INPUT VOLTAGE (V) 60Hz

PF

POWER FACTOR (PF) CHARACTERISTIC

Tcase at 65

Constant Current Mode

0.99

0.98

0.97

0.96

0.95

0.94

0.93

0.92

0.91

0.9

50%

60%

70%

80%

90%

100%

(240W)

LOAD

277V 230V 110V

LOAD (%)

TOTAL HARMONIC DISTORTION (THD)

4000mA Model, Tcase at 65

13%

12%

11%

10%

9%

8%

7%

6%

5%

4%

3%

50%

60%

70%

80%

90%

100%

LOAD

277VAC 230VAC 115VAC

EFFICIENCY(%)

EFFICIENCY vs LOAD

XBG-240 series possess superior working efficiency that up to 93% can be reached in field applications. 4000mA Model, Tcase at 65

96

94

92

90

277V

88

230V

86

115V

84

82

80 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD

File Name:XBG-240-SPEC 2024-03-12

THD

240W Constant Power Mode LED Driver

XBG-240 series

LIFE TIME

LIFETIME (kh)

120 100
80 60 40 20
0 25 30 35 40 45 50 55 60 65 70 75 80 85 Tcase ()

INSTALLATIONS

Hanger

Chain

High Bay Light

Caution
Please inspect the appearance of the driver if the package is damaged. There should not be any cracks. Please do not drop or bump the driver. All screws including the suspension screw should be paired with a spring washer and locked tight. The entire luminaire, including the driver, should be limited to 15Kg or less. The luminaire should be cautiously protected from damage due to shock throughout packaging and transportation. Please thoroughly follow the preceding cautionary notes to prevent the luminaire from falling, leading to injuries.
File Name:XBG-240-SPEC 2024-03-12

240W Constant Power Mode LED Driver
MECHANICAL SPECIFICATION
A-Type(AC Cable with fixed cable)

XBG-240 series
Case No.281 Unit:mm

162

162 176
M12*P1.75-20h tc 15
23
4-8.0

65.00 46.10 41.10
6

200±20

SJOW 17AWGx2C &05RN-F 1.0mm2

+V(Red) -V(Black)

AC/N(Blue) AC/L(Brown) PE(Green/Yellow)

300±20
SJOW 17AWGx3C &H05RN-F 1.0mm2

15045°
Ta

AB-Type(AC Cable with fixed cable)