HC05T120 Floor Standing Single Lever Tap Chilled

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Product Information

Specifications

• Model: HC05T120
• Manufacturer: Zip HydroChill
• Installation: Horizontal surface
• Age Recommendation: Not for children under 8 years

Product Usage Instructions

Section 1: Using these instructions Before you start

Read and use the instructions supplied with individual kit
components for a safe installation. Pay attention to the symbols
and warnings provided.

Section 2: Important Safety Instructions

Safety: The appliance must be installed
following water supply byelaws, IEEE regulations, and local
authority byelaws. Ensure children are supervised when using the
appliance.

Qualifications: All installation procedures
must be carried out by a qualified tradesperson. Power cable and
outlet should be visible and safe for connection.

Lifting: Take care when lifting the appliance.
Seek assistance if needed. Do not lift by the tap.

Airflow: Install the appliance on a robust
horizontal surface with sufficient space for safe usage.

Sanitising: Sanitise the system according to
guidelines before first use. Contact customer service to book a
commissioning service visit.

Section 3: Warnings & Regulatory Information

Earth Connection: The appliance must be
earthed. Ensure proper earthing is provided.

Qualified Tradespeople: Only allow qualified
tradespeople to work on the product to avoid warranty issues.

Installation: Do not work on the product
without isolating it from the power supply. Follow local
regulations and standards.

Ventilation: Ensure adequate ventilation and
service access for safe use.

Plumbing: Use tape for compression seals and
avoid over-tightening connections.

Frequently Asked Questions (FAQ)

Q: Can children under 8 years use the appliance?

A: The appliance is not intended for use by children under 8
years unless supervised by a responsible adult.

Q: What should I do if I need help with lifting the

appliance?

A: If you feel that lifting the appliance is beyond your
capabilities, please seek assistance to avoid injury.

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Installation instructions and user guide
Zip HydroChill
Model HC05T120

Installation instructions & user guide

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T210055 HC05T120 installation instructions & user guide v1.00 May 2022

Table of contents
SECTION 1 Using these instructions ………………………………………………………… 3 Before you start……………………………………………………………………………………. 3 Explanation of symbols …………………………………………………………………………. 3 Introduction ………………………………………………………………………………………… 3 SECTION 2 IMPORTANT SAFETY INSTRUCTIONS……………………………………….4 SECTION 3 WARNINGS & REGULATORY INFORMATION…………………………….. 5 SECTION 4 Technical data……………………………………………………………………… 7 4.1 Technical data table………………………………………………………………………….. 7
SECTION 5 Parts supplied ……………………………………………………………………… 8 5.1 Supplied parts checklist…………………………………………………………………….. 8 5.2 Filter identification…………………………………………………………………………… 8 SECTION 6 Installing the appliance …………………………………………………………. 9 6.1 Positioning and ventilation ………………………………………………………………. 9 6.2 Attach the tap spout and lever …………………………………………………………..11 6.3 Connect the appliance font to waste…………………………………………………. 12 6.4 Push fit best practice ………………………………………………………………………. 13 6.5 Connect the water supply………………………………………………………………… 13 6.6 Connect the electricity supply ………………………………………………………….16 6.7 Earth continuity test ……………………………………………………………………….. 17 SECTION 7 Commissioning and operation……………………………………………….18 7.1 Switch on & commissioning ……………………………………………………………….18 7.2 Operation……………………………………………………………………………………….19 SECTION 8 Maintenance ……………………………………………………………………… 20 8.1 Replace and flush the filter ……………………………………………………………… 20 8.2 Cleaning………………………………………………………………………………………… 21 Environmental information ………………………………………………………………….. 22 Warranty ……………………………………………………………………………………………..23

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SECTION 1 Using these instructions Before you start
Read and use the instructions supplied with individual kit components for a safe installation.

Explanation of symbols

Read the instructions

!
WARNING

Danger of electric shock

Hot surface

Introduction
Dear Customer, Congratulations on the purchase of your Zip appliance. · Your new appliance is designed to give you years of trouble-free service
provided that the instructions contained in this manual are followed. · All new Zip products are energy efficient, simple to operate and easy to
service. · Find out more about Zip products at www.zipwater.co.uk.

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SECTION 2 IMPORTANT SAFETY INSTRUCTIONS

!
Safety

Compliance
In the UK the appliance must be installed in accordance with water supply byelaws, current IEEE regulations and local authority byelaws.

This appliance is not intended for use by children under 8 years or persons

(including children under 8 years) with reduced physical, sensory or mental

capabilities, or lack of experience and knowledge, unless they have been

given supervision or instruction concerning the use of the appliance by

a person responsible for their safety. Children should be supervised to

ensure that they do not play with the appliance.

Qualifications
To avoid hazards, all installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power outlet must be in a safe visible position for connection.

Lifting
Take care when lifting. The appliance may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. Do not lift the appliance by the tap.

Airflow
The appliance operates within the ambient temperature range 5ºC 35ºC. Proper air circulation must be provided. The system will operate satisfactorily only if the recommended air gaps are provided.

Installation
The appliance must be installed on a horizontal surface sufficiently robust to support its weight. Locate in a space sufficient to use the appliance safely (e.g. free from risk of congestion and tripping hazards).

Sanitising

Once your system is installed it is recommended that during the commissioning process it is sanitised to the current guidelines before first use. Please contact us on 0345 6 005 005 to book your commissioning service visit.

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SECTION 3 WARNINGS & REGULATORY INFORMATION

!

· FOR CONTINUED SAFETY OF THIS APPLIANCE IT MUST BE INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS.

·

The appliance must be earthed, earthing is provided via the power

cable. The resistance of the earth connection to each exposed metal

part must be less than 1. It is the responsibility of the installer to ensure

the power point is earthed.

· All installation and service work must be completed by trained and

suitably qualified tradespeople. Faulty operation due to unqualified

persons working on this product may void warranty coverage.

· Electrical installation must conform to current IEEE wiring regulations.

· As the installer, it is your responsibility to supply and install all valves as

required by local regulations and relevant standards.

· The appliance is rated for 220-240V 50Hz AC operation.

· Do not remove the cover of the appliance under any circumstances

without first isolating it from the power supply.

· Connect only to a potable (wholesome, cat1) mains water supply.

· Never locate the system near, or clean with water jets.

· Do not expose the appliance to the elements of nature.

· A pressure limiting valve must be fitted for mains water pressures above

the max. limits stated.

· Use of tools can be hazardous, assess the risks before you start.

· A clearance envelope around the appliance must be provided to allow

adequate ventilation and service access for safe and effective use.

· Valve and fitting threads must be sealed appropriately with PTFE

tape where compression seals are not provided. Do not over tighten

plumbing and hose connections.

· The power cord and power outlet must be in a safe and accessible

position after installation. When positioning the appliance, ensure the

power supply cord is not trapped or damaged. If it is damaged it must be

replaced by a Zip service provider or a qualified electrician.

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SECTION 3 WARNINGS & REGULATORY INFORMATION
· As with all refrigeration systems, irreparable damage can be caused by laying the appliance on its side or even transporting upside down.
· For safe operation, the appliance is designed to be installed, commissioned and used within 48 hours. Should it not be required for an extended period of time, do not fill and commission until ready for first use.
· If your appliance is left idle before use, for water taste and quality reasons, any non-use of more than 48 hours, we recommend a system flush be performed. On first use after a period of non-use, run the chilled function for 60 seconds to flush the filter and system. Not flushing the system may affect the water quality. If taste or water quality issues persist, a filter change and sanitisation may be required.
· For UK, this appliance only contains materials that conform to the requirements of BS6920:2014 `Suitability of non metallic materials and products for use in contact with water intended for human consumption with regard to their effect on the quality of water’.
· Zip cannot be held responsible for any appliance malfunction if the water pressure exceeds that stated. If in doubt, consult your water supply company.
· Whilst reasonable precaution is taken to prevent an overflow, Zip cannot be held responsible for any damage caused as a result of incorrect installation or blockage of the overflow or failure to direct the overflow to a safe outlet.

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SECTION 4 Technical data

4.1 Technical data table

Model

Unit

Width

mm

Depth

mm

Height

mm

Cooling system

Cooling type

Cooling capacity

L/hr

Supply voltage

V AC

Power rating

kW

Water temperature

OC

Working temperature range OC

Inlet water pressure range bar

Refrigerant gas

Max continuous dispense L

Tank capacity

L

Weight (empty)

kg

Weight (full)

kg

Water inlet connection mm

HC05T120 311 307
1237 (inc tap) Direct cooling tank Force ventilation
20 Single phase 230V 50Hz
0.185 5 – 12 5 – 35 2.0 – 3.5 HFC R290
3 4 22 26 8

Rating at room temp. of 25OC and inlet water temp. of 20OC

A pressure limiting valve must be fitted for mains water pressures
! above the max. limits stated above in accordance with local plumbing regulations.

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SECTION 5 Parts supplied

5.1 Supplied parts checklist
· Before starting installation check that you have the following parts.

Qty

Description

1 Appliance & tap kit

1 Access cover key

1 Installation and user instructions

Filter kit

1 Install Rail Inc Waterblock (15mm mains connection)

5m 1/4″ Blue pipe

5 6.4mm Natural Nylon P clip

7 10mm x 5/8″ Pozi Screw

1 3/4″ BSP – 1/4″ Push fit connector

1 1/4″- 5/16″ Straight connector

1 Micropurity filter for chillers ,3 micron

1 Zip Filter Head side outlet external

5.2 Filter identification
· The filter is identified on its front label.

93705

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SECTION 6 Installing the appliance
6.1 Positioning and ventilation
Use of tools can be hazardous, assess the risks before you start.
! If the appliance has been shipped horizontally or on an angle, stand
upright and allow 8 hours before the electricity supply is connected.
Use instructions supplied with individual kit parts.
· Install the appliance within reach of a mains wholesome (cat 1) water supply, and a 230V 50Hz mains electricity supply.
· Use the illustration below & on page 10 as a guide, and follow the steps through this section of the manual.
6.1.1 Clearance envelope
! A clearance envelope must be provided.
· A clearance envelope must be provided to allow service access and ventilation for the safe and effective use of the appliance.

100mm

100mm

100mm

100mm

Front -back
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Side -side
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SECTION 6 Installing the appliance 6.1.2 Installation layout and features
9 8 7

10

1

11

2

6

3

4 12
5
13

1 Mains water supply

8 Bubbler

2 Isolation valve (install rail) 3 Water block 4 3/4″ BSP – 1/4″ adapter

9 Dispensing tap

10

Font waste pipe (flexible drain hose)

11 Waste to drain

5 1/4″ plastic pipe

12 Mains electricity supply

6 Filter & head

13 1/4″ – 5/16″ connector

7 Access cover lock

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SECTION 6 Installing the appliance

6.2 Attach the tap spout and lever

· Locate the tap lever and clip onto the tap body.

Tap lever

Tap body

· Screw the tap spout into the tap body, and secure with the screw on the back of the tap body.
Securing screw

Tap spout Tap font

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SECTION 6 Installing the appliance 6.3 Connect the appliance font to waste
! IMPORTANT drain pipework must be no less than 15 mm diameter.

1

2

Font Font drain connection

Worm drive clamp

Flexible drain hose

· Locate the font drain connection at the rear of the appliance.
· Attach an 018mm flexible drain hose (not supplied). to the font drain connection.
· Secure with a worm drive clamp (not supplied).
· Connect the flexible drain hose to waste.

3 Flexible drain
hose

Waste to drain

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SECTION 6 Installing the appliance

6.4 Push fit best practice

Insert

Remove

1. Cut pipe clean & square

2. Pull pipe out

2. Push pipe to 1. Press collet

end stop

down

6.5 Connect the water supply
Always use new pipes, fittings and connectors when installing the
! appliance.
Valves and fittings must be sealed with PTFE
! tape if compression seals are not included.
Water supply pressure range 2 – 3.5 bar.
! If the mains water pressure is below 2 bar a fault could arise. If the mains water pressure exceeds 3 bar a suitable water pressure reducing valve must be fitted. Zip cannot be held responsible for any appliance malfunction if the water pressure is not within the range stated. If in doubt, consult your water supply company.
Use instructions supplied with the individual system components.

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SECTION 6 Installing the appliance

6.5.1 Mains water connection
(Using the filter, install rail & Water block)

Use instructions supplied with the individual system components.

· Water purification filters ensure fresh tasting water.

· The Water Block limits the amount of water flowing to a predetermined

flow rate, lowering the risk of harm to people and damage to property.

15mm mains water connection

· Use the arrangement shown in the adjacent

Isolation valve

diagram for water supply

including a Water Block

system.

Install rail

· See next page for Water Block installation requirements.

· See the installation

instructions supplied with

Water Block

the filter & head to install.

· See page 20 to fit and 3/4″ BSP – 1/4″

flush the filter.

push fit adapter

1/4″ plastic pipe

Filter & head

Appliance 5/16″ flexible water pipe
Rear of appliance
1/4″ – 5/16″ connector
Appliance 5/16″ flexible water pipe

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Direction of flow

SECTION 6 Installing the appliance

6.5.2 Water block

This device must be installed vertically with Fig. 1

!

the direction of flow downwards (inlet at

the top, outlet at the bottom). See Fig. 1.

· The Water block should be installed in a convenient location on the water supply line to the appliance.
· Rotate Pointer `P’ (see Fig.3) until in line with the max. required flow. The number scale corresponds to 5 litres of flow i.e. 1 = 5 litres, 10 = 50 litres.
· The key (see Fig.2) should be used to adjust the pointer. · The inlet should be connected via a 15mm copper tail or
install rail. · The outlet shall be connected via the 3/4″ BSP – 1/4″
push fit brass fitting supplied. · Ensure that the direction of flow through the Water block is correct and
that the filter screen (see Fig.2) is inserted correctly with the convex surface facing towards the water supply.

Reset lever

Fit key to adjust flow

0 1 9

2 3

5 6 4

Seal

Reset

device

Filter screen

Fig. 3

Fig. 2

Direction of

flow

6.5.3 Reset Procedure

· The Water block will activate and shut off the supply if more water than the set amount is drawn off at one time.
· In this event isolate the water supply to the Water block. · Identify and repair the leak then press the reset lever (Fig. 2). · Tripping issues, contact Technical support on 0345 6 005 005 for advice.

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SECTION 6 Installing the appliance
6.6 Connect the electricity supply
Before you start, read :
! SECTION 2 IMPORTANT SAFETY INSTRUCTIONS. SECTION 3 WARNINGS & REGULATORY INFORMATION.
Do not switch on the mains electricity supply until installation is complete, The system earth must be verified once the mains electricity supply connection has been established.
All models
· Connect the appliance 13A bonded 3 pin plug to an earthed, mains 13A 230V 50Hz supply socket.

230V 50HZ 13A socket

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SECTION 6 Installing the appliance

6.7 Earth continuity test

!

All accessible metal parts must be earthed.

· Before installation, the earth continuity must be checked.

One probe connected to chassis

Use an insulation tester,

appliance tester , DMM or

continuity tester with an

accuracy of Class 5 or better

(±5% at full-scale deflection).

6.7.1 To test the earth continuity

· Isolate the appliance from the electricity supply.
· Set the meter to the lowest ohms () scale and set to a reading of 0 with the meter probes connected together.
· Connect one of the meter probes to the earth pin of the mains 13A plug (or earth wire of the mains cable).
· Connect the second meter probe to a bare patch of metal or a screw (the edge is best) on the appliance and read the display.
· Repeat with the second test probe touching the metal body of the tap & bubbler.
· All readings should be less than 1. · If any of the reading are above this
value, check the earth connection inside the appliance.

One probe connected to the mains cable earth wire / pin
<1.0

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DMM
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SECTION 7 Commissioning and operation
7.1 Switch on & commissioning
· Secure all pipes and cables. · Turn on the mains water supply and check
for leaks.

· Switch on the mains power supply.

· All HydroChill models must be sanitised during the commission process, please contact Zip on 0345 6 005 005 to book a commissioning service.

· If your appliance is left idle before use, for water taste and quality reasons, any non-use of more than 48 hours, we recommend a system flush be performed.

· On first use after a period of non-use, run the chilled function for 60 seconds to flush the filter and system. Not flushing the system may affect the water quality. If taste or water quality issues persist, a filter change and sanitisation may be required.

· Due to the factory sanitisation process, residue from the sanitisation liquid might remain in the appliance, which requires the appliance to be flushed with fresh water at installation. So the first few glasses of water may look soapy with presence of bubbles.

· As part of the sanitising process press the tap lever to flush the filter through with 10 litres of water before first use.

· Check that the water is clear, and that there are no soapy looking bubbles in the dispensed water.

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SECTION 7 Commissioning and operation
7.2 Operation
· Wait 20mins for the appliance to reach the correct temperature.
· Press the tap lever to manually dispense water from the tap.
· Press the button on top of the bubbler to manually dispense water from the bubbler.

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SECTION 8 Maintenance

8.1 Replace and flush the filter

8.1.1 How to replace and flush the filter

Insert

Remove

2

1

1

2

· Turn off the mains water supply isolation valve. · Turn off the electrical power supply to the appliance. · Remove the old filter (see above). Water may drip from the filter head. · Remove the sanitary cap from the new filter, do not touch the connector. · Moisten the new filter connector with clean tap water & insert the new
filter (see above). · Turn on the mains water supply isolation valve. · Turn on the power supply to the appliance.
Dispense 10 litres of water from the tap to flush the filter. · Wait 20 minutes for the chiller to cool. · The system is ready to use.

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SECTION 8 Maintenance

8.2 Cleaning

Do not use air-drying disinfectant sprays.

!

Do not use abrasive cleaning agents to clean

the appliance.

The appliance must never be located near or cleaned with water jets.

· To clean the appliance and tap, wipe surfaces with a damp cloth and then wipe dry with a clean, dry cloth.
· Do not use disinfectant sprays without wiping dry afterwards. · This could cause permanent malfunction and void warranty.

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Environmental information
Waste electrical and electronic equipment
· The symbol above means that according to United Kingdom and European Union member countries laws and regulations, your product and / or its battery shall be disposed of separately from household waste.
· When this product reaches its end of life, take it to a collection point designated by local authorities. The separate collection and recycling of your product and/ or its battery at the time of disposal will help conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment.
Refrigerant gas
· This product contains no CFCs or HFCs, which contribute to global warming.
· The refrigerating system is filled with HC R290 ­ Propane: a natural gas that does not contribute to global warming and that, thanks to its specific characteristics, allows for substantial energy savings to be made.

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Warranty
Warranty
· The appliance is guaranteed for two years from date of installation. · Subject to the exclusions set out below and in Clause 5 of the Terms and
Conditions, faulty parts and products will be replaced or repaired free of charge by Zip, or its Distributor or Service Provider in respect of those Goods and Services where such fault arises during the applicable Warranty Period. · Exclusions: · This policy only applies where: · (i) the product is installed and used strictly in accordance with the Terms and Conditions and the instructions supplied with the product; and · (ii) the failure is not due to accident, misuse, abuse, unsuitable water conditions (including untreated hard water, contaminants, or inappropriate water pressure), or to any alteration, modification or repair by any party not expressly nominated by Zip. · This warranty does not cover damage resulting from non-operation of the product or consequential damage to any other goods, furnishings or property. · This warranty does not apply to any consumables. Consequently, no warranty applies to the life of any filtration cartridge installed within the appliance as cartridge life may vary according to water quality and the rate of water consumption. · Zip residential (for home) products are designed specifically for use in a domestic, residential location. Inappropriate installations, such as in a commercial environment (including residential care homes or medical facilities), will invalidate the warranty. · The warranty does not cover products installed outside of the UK and Ireland. · Visit https://specify.zipwater.co.uk/warranty for more information.

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Zip Water
Trafalgar House, Rash’s Green, Dereham, Norfolk, NR19 1JG
0345 6 005 005 sales@zipindustries.co.uk specify.zipwater.co.uk

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T210055 HC05T120 installation instructions & user guide v1.00 May 2022

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