Charbroil 04301110 Deluxe Charcoal Grill Instruction Manual

: July 11, 2024
: CharBroil

Table of Contents

Charbroil 04301110 Deluxe Charcoal Grill
Product Specifications
Product Usage Instructions
PARTS LIST
Installation Steps
HARDWARE LIST
PREPARING TO USE YOUR GRILL
GRILLING
GRILL MAINTENANCE
Limited Warranty
Frequently Asked Questions
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Charbroil 04301110 Deluxe Charcoal Grill

Product Specifications

Model: Charbroil 04301110
Tools needed for assembly: Phillips screwdriver & Adjustable wrench
Weight: Heavy, requires assembly with a helper
Safety: Read and follow all safety statements, warnings, assembly instructions, and use & care directions

Product Usage Instructions

Assembly Instructions

With the aid of a helper, attach the bottom shelf to the inside holes near the ends of the legs using screws and flange nuts.
Slide the casters into the inserts in the legs, ensuring the locking caster is in the front left leg, and repeat for the rear leg.
Attach the wheels to the legs using axle bolts, spacers, and hitch pins.
Secure the shelf slats to each set of legs using carriage bolts and flange nuts.
Insert the lid stop wire into the grill bottom and secure it to the grill lid with the aid of a helper.

Warning

THIS UNIT IS HEAVY. DO NOT assemble without helper.
Some parts may contain sharp edges – especially as noted in manual. Wear protective gloves if necessary.
Read and follow all safety statements, warnings, assembly instructions and use & care directions before attempting to assemble and cook.

Caution

CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you.
It gives off carbon monoxide, which has no odor. NEVER burn charcoal inside homes, vehicles or tents.

PARTS LIST

Installation Steps

First, pick a suitable location to work. Open the carton and slit the corners. This will give you a protective work surface upon which
to start the assembly. During assembly, refer to page 10 for hardware identification.
Stand bottom assembly on end. Attach legs with caster sockets to right end using two 1/4-20×2″ screws and 1/4-20 flange nuts per leg. Do not fully tighten screws until Step 5 is complete. Turn assembly upside-down to attach remaining two legs (without caster sockets) on left end.
With the aid of a helper, turn the bottom shelf so that the flange is up, and attach to inside holes near ends of legs using four 1/4-20×2” screws and 1/4-20 flange nuts. Do not fully tighten screws until Step 5 is complete.
With the grill positioned as shown below. Slide the locking caster (with tab) into insert in left front leg. Slide remaining caster into insert in left rear leg. (Note: When grill stands upright, these will be the right legs.)
Insert axle bolt into wheel, then slide spacer onto bolt. Insert bolt into hole in end of rear leg and secure with large hitch pin. Repeat this procedure to attach wheel to front leg.
Attach four shelf slats to each set of legs using two and per slat. Start at the holes closest to the grill bottom and work outward. 1/4-20×2-1/2” carriage bolts 1/4-20 flange nuts NOW FULLY TIGHTEN ALL SCREWS FROM PREVIOUS STEPS.
Insert one end of lid stop wire into hole on side of grill bottom. With the aid of a helper, position grill lid so that opposite end of lid stop wire can be inserted into hole in side of grill lid. Repeat procedure on left side of grill. Helper should continue to hold lid in position until secured to grill bottom in next step.
While your helper holds grill lid in position, secure lid to hinge on grill bottom using eight #10-24×1/2″ screws and #10-24 flange nuts.
Attach spacers and handle to grill lid using two 1/4-20×3¼” screws, 1/4” insulated washers and 1/4-20 flange nuts.
Insert vent knob into side of grill lid from the outside. Inside the grill lid, slide a vent plate onto the knob stud followed by a spring and a #10-24 hex nut. Tighten just enough to allow vent to slide freely from side to side. Repeat on left side of grill lid.
Attach the logo plate by inserting the two pins into the small holes on the front of the grill lid. F logo plate clips onto the pins until they are snug against the lid.
Install temperature gauge by placing the stem through the large hole in front of grill lid. Attach the nut provided until snug against lid.
Attach ash door frame to front of grill bottom using four #10-24×1/2” flat-head screws and #10-24 flange nuts.
Attach ask door to frame using two hinge pins and small hitch pins.
Slide ash drawer into front of grill bottom.
Attach two fire grate hangers to fire grate (hooks point inward toward grate). Lower into grill bottom and hang from tabs on each side.
Place cooking grates into grill bottom. Use the grate lifting tool provided to lift hot cooking grates.

HARDWARE LIST

Hardware is shown actual size. You may have spare hardware after assembly is complete.

WARNING

MOST SURFACES ON THIS UNIT ARE HOT WHEN IN USE.
USE EXTREME CAUTION. KEEP OTHERS AWAY FROM UNIT. ALWAYS WEAR PROTECTIVE CLOTHING TO PREVENT INJURY.

PREPARING TO USE YOUR GRILL

Before cooking with your grill, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.

Brush all interior surfaces including grills and grates with vegetable cooking oil.
Build a small fire on the fire grate, being sure not to lay coals against the walls.
Close lid. Position vents at approximately one quarter open. This burn should be sustained for at least two hours. Begin increasing temperature by opening the vents half-way and adding more charcoal. Your grill is now ready for use.

Rust can appear on the inside of your grill. Maintaining a light coat of vegetable oil on interior surfaces will aid in the protection of your grill. Exterior surfaces of the grill may need occasional touch up. We recommend the use of a commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OF THE UNIT

GRILLING

Charcoal is recommended, however wood or a combination of both may be used as the fuel source for grilling, with the fuel source placed and ignited on the fire grate. Do not build too large of a fire. We recommend starting a fire with no more than 4 pounds of charcoal (approximately 60 briquets) and adding more as needed during cooking. After allowing the fire to burn down, place the cooking grate in the grill. Failure to read and follow instructions for lighting charcoal may result in serious personal injury and/or property damage.

GRILL MAINTENANCE

Frequency of cleanup is determined by how often the grill is used. Make sure the coals are completely extinguished before cleaning the inside of grill. Thoroughly rinse with water and allow to air dry before using again. Wipe out the interior of unit with cloth or paper towel.

Limited Warranty

The manufacturer warrants this grill for replacement or repair of parts and/or workmanship for a period of 90 days. Manufacturer warrants to the original grill owner repair or replacement of the cooking chamber only should “burn out” or “rust through” occur for a period of 1 year. Paint is not warranted and will require a touchup.
These limited warranties are made exclusively to the original customer presenting proof of purchase. These warranties are limited to non-commercial usage. Any returned goods must be clearly marked with a Manufacturer’s Return Authorization Number and shipped prepaid. These limited warranties do not cover normal wear and tear or damages resulting from abuse or misuse. This warranty excludes incidental or consequential cost due to damages or losses or property of any nature.

NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which may vary from state to state.