JBC ALU-910VA Auto Feed Control Unit Instruction Manual

: June 5, 2024
: JBC

JBC ALU-910VA Auto Feed Control Unit Instruction Manual

This manual corresponds to the following references:

– ALU-910VA (100V)
– ALU-110VA (120V)
– ALU-210VA (230V)

Packing List

The following items are included

Features and Connections

Solder Reel Assembly

Open the reel locking screw (1) and remove the reel locking (2) from the axis.
Assemble the solder reel onto the axis (3) and reassemble the reel locking screw (1). The flat side of the axis must align with the inner flat side of the reel locking.
Note: Press lightly the reel locking (1) down before tightening the reel locking screw (2) to prevent free reel spinning
Insert the solder reel in such a way – when viewed from above – that the solder wire unwinds on the despensing mechanism side (4)

Tool Assembly

Connect the tool to the control unit following this steps: Insert and push the guide nozzle until the end (1) and tighten the screw (2). Then connect the tool connector (3).

Solder Wire Loading

Pass the solder wire through the wire guidance and introduce the solder wire into the inlet nozzle

until it reaches the wheels (2).

Make sure the wire passes through the Intermediate Nozzle (5) and enters into the Guide Tube (6)

Acces to Main Menu by , select “ Feeder Settings ” (1) and then “ Wire Diameter ” (2) to adjust the value to the current solder wire diameter.

Select “Tin Reloaded Process” (1) and then use to feed the solder wire and advance until it comes out through the outlet nozzle. Keep pressed and after a while the wire will advance faster.

Solder Wire Feeding

Forward the solder wire by pushing the dragging button (4) until the wire comes out of the tip (5).

Control Process

Feeder Setting Modes

Choose between “continuous”, “discontinuous” and “program” mode. Acces to Main Menu by , select “ Feeder Setting s” and then “Mode

Depending on the selected mode, different parameters are available for setup.

Troubleshooting

Station troubleshooting available on the product page at www.jbctools.com

Control Process

Program Mode

With AL you can define up to 5 feeder programs. Select “Edit Program” and access to the pro- gramm parameters

For each programm between 1 and 3 feeding steps (length and speed) should be defined.
If less than 3 feedig steps are needed, set up wire length and speed to “0.0” and the parameter will change to “None”.

Quick Access to Feeder Setting Modes

The solder wire dispensing values can directly set up from the work screen. Press or to change the tool temperature value.
When the main screen is displayed, by pressing button speed and lenght value can be set up. Following parameters can be changed according to the different dispensing modes:

Contiunous Mode: Speed
Discontinous Mode: Speed and length
Program Mode: 3 feeding parameter pairs (length and speed) for every

Note: First select the program to be modified at the work screen by using and to switch between the programs.

Changing Guide Kits

Accesories

Various guide sets are available. Select the appropriate guide set depending on the solder wire diameter to be used.

Accesories

GALE Guide Sets for ALE250 without Solder Wire Perforation

Maintenance

Before carrying out maintenance, always switch the device off and disconnect it from the mains. Allow the equipment to cool down.

Clean the station screen with a glass cleaner or a damp
Use a damp cloth to clean the casing and the Alcohol can only be used to clean the metal parts.
Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
Maintain tip surface clean and tinned prior to storage in order to avoid tip Rusty and dirty surfaces reduce heat transfer to the solder joint.
Periodically check all cables and
Replace a blown fuse as follows:

Pull off the fuse holder and remove the If necessary use a tool to lever it off.
Insert the new fuse into the fuse holder and return it to the station.

– Replace any defective or damaged pieces. Only use original JBC spare parts.
– Repairs should only be performed by a JBC authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

Safety- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.- The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.- Do not work on electrically live parts.- The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.- Do not leave the appliance unattended when it is on.- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.- Avoid flux coming into contact with skin or eyes to prevent irritation.- Be careful with the fumes produced when soldering.- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.- Utmost care must be taken with liquid tin waste which can cause burns.- This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.- Maintenance must not be carried out by children unless supervised.

Specifications

ALU Auto-Feed Control Unit
Ref.: ALU-910VA – 100V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V Ref.: ALU-110VA – 120V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V Ref.: ALU-210VA – 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V

Output Peak Power: 130 W / 5 V
Selectabe Temperature Range: 90 – 450 °C / 190 – 840 °F
Idle Stability (still air): ±1.5ºC / ±3ºF (Meets and exceed IPC J-STD-001)
Accuracy: ±3% (Using reference cartridge)
Adjustment: ±50ºC / ±90ºF (Through station menu settings)
Connections: USB-A Uptade and files import-export USB-B Software PC

RJ12 Fume extractor connection

Equipontencial bonding: Optional connection to EPA
Tip to Ground Voltage/Resistance: <2 mV RMS / <2 ohms Meets and exceed

ANSI/ESD S20.20-2014 / IPC J-STD-001F

Ambient Operating Temp: 10 – 50 ºC / 50 – 122 ºF
Solder Wire Diameter: 4 – 1.6 mm / 0.02 – 0.06 in
Wire Length: 250 mm / 9.84 in (for discontinous + program mode)
Wire Length: 0.5 mm / 0.02 in
Forward Speed Range 5 to 50 mm/s / 0.02 to 1.97 in/s
Speed of Backward Funktion 0 to 5.0 mm/s / 0.5 to 0.20 in/s
Number of Programs: 5 Programs
Number of Program Steps: 1 to 3 Steps (for each program)
Control Unit Dimensions: 235 x 145 x 150 mm
(L x W x H) 9.25 x 5.71 x 5.91 in
Total Net Weight: 81 kg / 12.81 lb
Package Dimensions / Weight: 368 x 368 x 195 mm / 6.72 Kg (L x W x H) 49 x 14.49 x 7.68 in / 14,82 lb

Compatible Solder Reel:

Reel Weight: up to 2 kg / 41 lb
Reel Diameter: 100 mm / 3.94 in
Reel Height: 100 mm / 3.94 in

Complies with CE standards. ESD safe.

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must
be collected and returned to an authorized recycling facility.