Blue White F-451 Flow Meter Instruction Manual
- June 29, 2024
- Blue-White
Table of Contents
F-451 Flow Meter
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Specifications:
- Maximum Fluid Temperature: Water, specific gravity 1.0
- Full Scale Accuracy: +/- 3%
- Environment: Not for direct sunlight exposure
- Maximum Pressure Drop: 1 PSI
- Approximate Shipping Weight: 3 lb. (1.36 kg)
Product Information:
1.0 Introduction
Congratulations on purchasing the F-451 Flow Meter! Your Flow
Meter is calibrated and ready for use. The unit is designed to give
many years of service.
1.1 What’s in the box
Check all packaging for completeness and inspect for damage
before installation.
1.3 Application Notes
Although meters may be suitable for other chemicals, Blue-White
cannot guarantee their suitability. It is the responsibility of the
user to determine the suitability of the flow meter in their
application. Flow meters are tested and calibrated for water
only.
1.4 Ordering Information / Model Number Matrix
Details about the different models available with their
specifications.
Product Usage Instructions:
2.0 Engineering Specifications
2.1 Flow Meter Specifications:
Ensure that the maximum fluid temperature does not exceed the
specified limit and maintain a full-scale accuracy of +/- 3% during
operation.
2.2 Materials of Construction:
Details about the wetted components and materials used in the
construction of the flow meter.
2.3 Temperature vs. Pressure Graph:
Refer to the provided graph to understand the relationship
between temperature and pressure for Polysulfone fittings.
FAQ:
Q: Can this flow meter be used with chemicals other than
water?
A: Although it may be suitable for other chemicals, it is
recommended to test and determine the suitability for your specific
application as the flow meter is calibrated for water.
“`
Operating Manual
F-451 Flow Meter
®
READ THE ENTIRE OPERATING MANUAL PRIOR TO INSTALLATION AND USE.
+1 (714) 893 – 8529 sales@blue-white.com customerservice@blue-white.com 5300
Business Drive Huntington Beach, CA 92649
2
Table of Contents
1.0 Introduction
1.1 What’s in the box 1.2 Features 1.3 Application Notes 1.4 Ordering
Information / Product Matrix
2.0 Engineering Specifications
2.1 Flow Meter Specifications 2.2 Materials of Construction 2.3 Flow vs.
Pressure Graph 2.4 Flow Specifications 2.5 Dimensions
3.0 Installation
3.1 Installation Requirements 3.2 Tools Required 3.3 Installation Instructions
3.4 Installing Polycarbonate Shield
4.0 Reading your Flow Meter
5.0 Maintenance and Troubleshooting
6.0 Spare Parts
7.0 Warranty
5 5 5 5 6
6 6 7 7 7 8
8 8 8 9 10
11
12
12
15
3
SAFETY INFORMATION
Please read this manual completely before unpacking, installing, and operating
this equipment. In particular, pay attention to all dangers, warnings, and
precautions, otherwise, it may cause serious injury to the operator or damage
to the equipment.
Note: When in doubt regarding your electrical installation, contact a licensed
electrician.
4
F-451
1.0 Introduction
Congratulations on purchasing the F-451 Flow Meter!
Your Flow Meter is calibrated and ready for use. The unit is designed to give
many years of service. For more information or questions on this product or
any of our Industrial products, please visit us at www.blue-white.com
1.1 What’s in the box
· Flow meter (1) (Flow meter may contain plastic tubing for protection during
shipping. Remove before installation.)
· Quick Start Guide
Check all packaging for completeness and inspect for damage before
installation.
1.2 System Features · Dual Scale (GPM / LPM), screen printed for easy reading
· Tested and calibrated for clean water applications · Durable Polysulfone
body · In-line or Panel Mount options · Optional Polycarbonate Shield
available · Unionized threaded adapters for simple installation and service ·
Not for use in direct sunlight · Upward flow, vertical installation only
1.3 Application Notes
Although meters may be suitable for other chemicals, Blue-White cannot
guarantee their suitability. It is the responsibility of the user to determine
the suitability of the flow meter in their application. Flow meters are tested
and calibrated for water only.
5
F-451
1.4 Ordering Information / Model Number Matrix
F Flow Meter
Series
451 F-451 Polysulfone body
Scale
006 0.5 – 6 gpm (2 – 22 lpm) Teflon Float
001 1 – 10 gpm (4 – 40 lpm) 316ss Float
002 2 – 20 gpm (6 – 76 lpm) 316ss Float
003 3 – 30 gpm (12 – 115 lpm) 316ss Float
004 4 – 40 gpm (15 – 155 lpm) 316ss Float
Guide-Wire Material
LHN 316 Stainless steel rod
Special
(Blank) Standard meter
Adapter
(Blank) 1.0″ Female NPT, Polysulfone
-24 1.5″ Female NPT, PVC
E
90° Elbow 1.0″ Male NPT , Polysulfone
O-Ring
(Blank) Viton
-22R EP
F – 451 006 LHN
Sample Model Number
2.0 Engineering Specifications
2.1 Flow Meter Specifications
Maximum Working Pressure 150 PSI (10.3 bar) @ 70 °F (21 °C)
Maximum Fluid Temperature
Standard units – 1″ pipe: 212 °F (100 °C) @ 0 PSI Standard units – 1-1/2″ pipe: 120 °F (49 °C) @ 0 PSI
Full Scale Accuracy
+/- 3%
P.N. #C83a00li0b-0r3a9 tiFo-4n51FRluEVid7 20231211
Water, specific gravity 1.0
5300 Business Drive, Huntington Beach, CA 92649
TEL S71c4-a8l9e3-8L5e2n9 g| FtAhX
714-894-9492 | www.blue-
wh6it”e.(c1o5m0| msamles)@blue-white.com
Environment
Not for direct sunlight exposure
Maximum Pressure Drop
1 PSI
Approximate Shipping Weight 3 lb. (1.36 kg) 6
2.2 Materials of Construction
Wetted Components:
Meter Body
Polysulfone
Adapters
1″ pipe: Polysulfone, F/NPT or elbow M/NPT 1.5″ pipe: PVC, F/NPT
Guide Rod Holder Polysulfone
O-ring Seals
Viton® (optional EP)
Float
316SS or PTFE (varies per model)
Guide Rod
316SS
Optional Shield Polycarbonate
2.3 Temperature vs. Pressure Graph
TEMPERATURE
230°F / 110°C 210°F / 99°C 190°F / 88°C 170°F / 77°C
Polysulfone Fittings
150°F / 66°C
130°F / 54°C 110°F / 43°C 90°F / 32°C
PVC Fittings
70°F / 21°C 0 / 0
30 / 2.1
60 / 4.1
90 / 6.2
PSIg / BAR
2.4 Flow Specifications
120 / 8.3
150 / 10.3
F-451
Model
F-451006L F-451001L F-451002L F-451003L F-451004L
GPM 0.56 1.010 2.020 3.030 4.040
Feed Rate LPM 222 440 676
23115 15155
Max Pressure PSI (bar) 150 (10.3) 150 (10.3) 150 (10.3) 150 (10.3) 150 (10.3)
Max Temperature °F (°C) 70 (21) 70 (21) 70 (21) 70 (21) 70 (21)
Float Material
Teflon 316SS 316SS 316SS 316SS
7
F-451
2.5 Dimensions
A
Dim Inch cm A 14-1/2″ 36.83 B 3-5/16″ 8.41
Vertical In-line Models
Dim Inch cm
A 3-5/16″ 8.41
B
15″
38.1
C
17″
43.18
CB Panel Mount Elbow Models
3.0 Installation
3.1 Installation Requirements
Before beginning installation, review your system flow and pressure to ensure
your F-451 is proper for your system parameters.
Pipe Requirements: · The flow meter is designed to work best when installed in
a perfectly vertical pipe system. · Ensure piping design prevents any stress
on the meter fittings, minimizes vibration, and
ensures location with direct visibility and minimal possibility of damage from
forcible contact. · Pipe should be clean and free of debris. · Connecting pipe
should be uniform and not warped. · Pipe must be properly supported even
during maximum water flow conditions. · Don not install in direct sunlight. ·
Use of unionized fittings before and after the flow meter will allow for
easier installation and
removal for maintenance. · On/Off solenoid valves and pumps installed before
the flow meter should be accompanied by
flow regulating/throttling valves, or similar device, to prevent sudden and
forcible flows through the flow meter which can cause damage to flow meter
components. · Choose location where pipe will be full at all times.
3.2 Tools Required
·
PTFE Tape
·
Level
Note: Keep flow meter away from pipe glue fumes. Ensure all pipe glue is dry before installation flow meter. Pipe glue solvents will damage meter.
8
F-451
Always wear protective clothing, face shield, safety glasses and gloves when
working on your equipment. Use caution when lifting and mounting equipment.
When in doubt, contact factory for assistance.
3.3 Installation Instructions
1. The flow meter must be installed in a vertical plane to ensure accuracy.
Misalignment may damage the flow meter and also may cause the o-ring seals to
leak. The meterbody material can be damaged by UV rays. Do not install in
direct sunlight.
2. Use only PTFE tape on the threaded adapters. Pipe dope and glue will
damage the meter body and fittings. Or install the flow meter after all glued
fittings have dried and fumes have been purged from the system. Never hold the
meter body with pliers or like tools. Union nuts should be hand tightened
only. DO NOT OVER-TIGHTEN!
3. Mounts and supports must be sturdy enough to support the plumbing and
prevent vibration. Vibration and heavy loads will damage the meter.
4. Avoid imposing a sudden burst of flow to the meter. Solenoid valves will
damage the meter. Such a burst will cause the float to impact the top float
stop with destructive force.
5. The Maximum fluid temperature is dependent on the working pressure. High
pressure and temperature will damage the meter. (see temperature VS pressure
chart)
9
F-451
3.4 Polycarbonate Shield Installation Instructions Use these instructions if
you have purchased the optional Polycarbonate Shield Kit, KIT-SHS.
1. Unpack the KIT-SHS. The kit includes shield and two adapter rings. Ensure
all components are present and in good shape. The flow meter must be dis-
assembled to install the shield.
2. Unscrew top union nut and remove. Place meter on flat surface. 3. Snap
shield adapter rings onto union nuts. One adapter ring will
need to slide over the meter body and onto bottom union nut. 4. Keep top meter
adapter, O-ring, wire holder, guide rod in place if using
in-line flow meter. It using elbow adapters, it will be necessary to remove
top adapter when placing shield.
3
3
10
5. Place shield over the meter body and onto the adapter ring.
6. With the top adapter in place, put other union nut / adapter ring onto top
of meter body and shield. (Be sure shield fits into adapter rings properly
without bending)
7. Hand tighten union nuts. The flow meter is ready for service.
F-451
5 6, 7
11
F-451
4.0 Reading your F-451 Flow Meter
Avoid imposing a sudden burst of flow to the meter. Solenoid valves may cause
the float to impact the top float stop with destructive force. Always read
float at top.
5.0 Maintenance and Troubleshooting
· The F-451 Flow Meter requires very little maintenance. However, the flow
meter may become clogged due to excess debris in the water. If this happens,
simply shut of the process pump or valve and remove any pressure from the
piping. If isolation valves are installed, shut these to minimize the amount
of water that may leak. Locate nearest unions on piping to allow for removal
of flow meter. The F-451 Flow Meter may also be removed by unscrewing the flow
meter union nuts. Remove the flow meter and clean any debris in the flow
meter. Use mild soap and a soft bristle brush.
· Reinstall the flow meter and test. If the float was removed during the
cleaning process, ensure the float was reinstalled properly. The float is
wider at the top.
· If flow meter requires NIST Calibration Certification, please contact the
factory for this service.
12
Page 2
F-451 F-451
F-451
INSTA6LL.0ATSIOpNaGrUeIDPE arts
1 The flowmeter must be installed in a
vertical plane to ensure accuracy. MisalignmenIttemm ayModdaelmNaog. e thPerodfuloctwNmameteer and also may cause the o-ring seals to leak.
3
Qty. Req.
1 F-45038N Union Nut
2
2 Use only PTFE tape on the threaded
adapters. Pip2e doFp-4e50a3n0dN glueAdwaiplltedr,avmeratigcael, 1″ F/NPT (PSF)
2
itnhsetaplol ltyhseulffloonwemmeFtee-t4re5r0a3bft6oedr yalal nAMgdd/lNuafpePittTdteinr(,PfgvitVsetiCr.nti)Ocgasrl, 1-1/2″
2
have dried an3d fuF-m45e0s25have Wbeirehnoldpeurr1g-e10d, 2-20 (PSF)
from the system.
F-45025-2
2 LG Wireholder 3-30, 4-40 (PSF)
2 2
1
3 Mounts and4 su2p-1p36oVrts musOt-Rbineg 2s-t1u3r6d(yViton)
2
enough to support the plumbing and
prevent vibratio2n-1. 36VEibBrationO-aRnindg 2h-1e3a6v(EyP)
loads will dama5ge 2th-0e0m6Aeter. Float Stop .5-6, 1-10, 2-20 (Aflas)
2
3 4 Avoid imposin2g-0a06sEudden bFluoartsSt toopf f.5lo-6w, 1-10, 2-20 (EP)
2
tthoetmheetmere. Steurc. hSaolb2e-un0ro0s8itdVwvilal lcvaeusL(sAawefrlgaitlehsl )edFlafolmaotaaStgttooep, 3-30, 4-40
2
4 impact
force.
the
top
float stop
2-008E
withLardgee sFtlrouact tSivtoep, 3-30, 4-40
(EP)
6
–
Float (SS) (contact factory)
2 1
5 The Maximum fluid temperature is
dependant on7 the wor-king prMeestseurbroed.yH(PigShF) (contact factory) mpreetsesru. (rseeaentdem8tepmeprFa- e4tru5ar0te2u8VreSwpirtehGsdusiaudmereWacgihreea, rt.t5h)-e6, 1-10, 2-20, (SS)
1 1
5
F-45028-2 Guide Wire, 3-30, 4-40 (SS)
1
EXPLODED VIEW, PARTS LIST AND S
EXPLODED VIEW
1
2 3 4 5 6
7 8 5 9
Item Catalog
1 F-45038N
2
F-45030N F-45036 A
3
F-45025 F-45025-2
4 2-136V
5
2-006A 2-008V
6
–
7
–
8
F-45028 F-450028-2
9
F-45046 F-45054
Shading in
*Hastelloy C-276 Option A **EP Option Available
M
Scale Max Pressure Max Temperature Height Width Accuracy
9 F-45046
Wireholder Bottom (PSF)
1
TEMPERAT10URFE-45v0s31PRES1P”oSMlyUsauleRlfoNEnPeT 90° Elbow,
2
Temperature 11 F-45032
Panel Mount Lock Nut, PVC
2
230°F / 110°C 210°F / 98.9°C 190°F / 87.7°C 170°F / 76.6°C 150°F / 65.6°C
130°F / 54.4°C 110°F / 43.3°C
90°F / 32.2°C 70°F / 21.1°C
MMMOOODDDEEELLLSSMSWWOWDIITITTEHHHLPSPPOVWOLCLIYTYASHSUDUBLALRFPFAOOTSNENSEREAASADDDAAAPPTPTETERERSRSS
0 / 0
30 / 2.1
60 / 4.1
90 / 6.2
120 / 8.3
PSIg / BAR
11
APPL1ICATION NOTES
10
Although meters may be suitable for other
guarantee their suitability. It is the responsibi
suitability of the flowmeter in their applicatio
calibrated for water only.
Panel Mount Elbow Option
MAINTENANCE
150 / 10.3
The “Exploded View” drawing illustrates a meter. If your flowmeter needs to be clean reassembling the unit. The tapered tube ma brush. Use a MILD soap and water solution f float’s “up” position.
13
F-451
Notes:
14
7.0 WARRANTY
F-451
7.1 LIMITED WARRANTY Your new Flow Meter is a quality product and is warrantied for 12 months from date of purchase (proof of purchase is required). The unit will be repaired or replaced at our discretion. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in the manual. Warranty status is determined by the serial label and the sales invoice or receipt. The serial label must be on the unit and legible. The warranty status of the unit will be verified by Blue-White or a factory authorized service center.
7.2 WHAT IS NOT COVERED
·
Wear items.
·
Unit removal, or re-installation, and any related labor charge.
·
Freight to the factory, or service center.
·
Units that have been tampered with, or in pieces.
·
Damage to the unit that results from misuse, carelessness such as chemical spills on the enclosure,
abuse, lack of maintenance, or alteration which is out of our control.
·
Units damaged by faulty wiring, power surges or acts of nature.
7.3 PROCEDURE FOR IN WARRANTY REPAIR Contact the factory to obtain a RMA (Return Material Authorization) number. Carefully pack the unit to be repaired. Please enclose a brief description of the problem as well as the original invoice or sales receipt, or copy showing the date of purchase. Prepay all shipping costs. COD shipments will not be accepted. Warranty service must be performed by the factory or an authorized service center. Damage caused by improper packaging is the responsibility of the sender. When In-Warranty repair or replacement is completed, the factory pays for return shipping to the dealer or customer.
7.4 PRODUCT USE WARNING Blue-White products are manufactured to meet the highest quality standards in the industry. Each product instruction manual includes a description of the associated product warranty and provides the user with important safety information. Purchasers, installers, and operators of Blue-White products should take the time to inform themselves about the safe operation of these products. In addition, Customers are expected to do their own due diligence regarding which products and materials are best suited for their intended applications. Blue-White is pleased to assist in this effort but does not guarantee the suitability of any particular product for any specific application as Blue-White does not have the same degree of familiarity with the application that the customer/end user has. While Blue- White will honor all of its product warranties according to their terms and conditions, Blue-White shall only be obligated to repair or replace its defective parts or products in accordance with the associated product warranties. BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE FAILURE OF ANY OF ITS PARTS OR PRODUCTS OR OF THEIR NONSUITABILITY FOR A GIVEN PURPOSE OR APPLICATION.
7.5 CHEMICAL RESISTANCE WARNING Blue-White offers a wide variety of wetted
parts. Purchasers, installers, and operators of Blue-White products must be
well informed and aware of the precautions to be taken when injecting or
measuring various chemicals, especially those considered to be irritants,
contaminants or hazardous. Customers are expected to do their own due
diligence regarding which products and materials are best suited for their
applications, particularly as it may relate to the potential effects of
certain chemicals on Blue-White products and the potential for adverse
chemical interactions. Blue-White tests its products with water only. The
chemical resistance information included in this instruction manual was
supplied to Blue-White by reputable sources, but Blue-White is not able to
vouch for the accuracy or completeness thereof. While Blue-White will honor
all of its product warranties according to their terms and conditions, Blue-
White shall only be obligated to repair or replace its defective parts or
products in accordance with the associated product warranties. BLUE-WHITE
SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE,
WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR
RELATED TO THE USE OF CHEMICALS IN CONNECTION WITH ANY BLUE-WHITE PRODUCTS.
15
P.N. 80000-247 F-451 Flow Meter
REV 9 20240506
5300 Business Drive, Huntington Beach, CA 92649 TEL 714-893-8529 | FAX 714-894-9492 | www.blue-white.com | sales@blue-white.com
References
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