Blue White C2F243XVA Diaphragm Metering Pump Instruction Manual
- June 13, 2024
- Blue-White
Table of Contents
- Introduction
- Specifications
- Features
- Installation
- Power Connections
- How to Operate Chem-Pro® – Control Pad
- Set Remote Start / Stop
- Manual Operation
- DFD (Diaphragm Failure Detection)
- Volumetric Test – Measuring Chem-Pro’s Output
- Pump Maintenance
- Output Versus Pressure
- Repla cement Parts List
- Typical Installation
- WARRANTY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Diaphragm Metering Pump
C2F243XVA Diaphragm Metering Pump
Instruction Manual SERIES C2F / C3F
Operating Manual
Introduction
Congratulations on purchasing Chem-Pro® variable speed Diaphragm Metering
Pump. A diaphragm pump is a type of positive displacement pump used for
pumping a variety of fluids.
Your Chem-Pro® pump is pre-configured for diaphragm, pump head and fittings
that shipped with your metering pump.
Please Note: Your new pump has been pressure tested at the factory with
clean water before shipping. You may notice trace amounts of clean water in
pump head. This is part of our stringent quality assurance program at
BlueWhite Industries.
1.1 Available Models
C2F Diaphragm Metering Pump
Max. 166 Strokes Per Minute
No Metal in fluid path
Feed Rate at 0 PSIg| Max Pressure| Connection Type| C2F|
Model Numbers
---|---|---|---|---
GPH| LPH| ML/Min| PSIg (bar)| Fittings| 115V AC|
230V AC|
220V AC
.067 – 6.7| .254 – 25.4| 4.23 – 423| 175 (12)| 1/2” Male NPT / PVDF|
C2F243XVA| C2F253XVA| C2F263XVA
.067 – 6.7| .254 – 25.4| 4.23 – 423| 175 (12)| 1/2” Female NPT / PVDF|
C2F243XVB| C2F253XVB| C2F263XVB
.067 – 6.7| .254 – 25.4| 4.23 – 423| 175 (12)| 1/2” Hose Barb / PVDF|
C2F243XVC| C2F253XVC| C2F263XVC
.067 – 6.7| .254 – 25.4| 4.23 – 423| 175 (12)| 3/8” Tube compression/ PVDF|
C2F243XVD| C2F253XVD| C2F263XVD
.10 – 10| .38 – 38| 6.31 – 631| 175 (12)| 1/2” Male NPT / PVDF| C2F241XVA|
C2F251XVA| C2F261XVA
.10 – 10| .38 – 38| 6.31 – 631| 175 (12)| 1/2” Female NPT / PVDF| C2F241XVB|
C2F251XVB| C2F261XVB
.10 – 10| .38 – 38| 6.31 – 631| 175 (12)| 1/2” Hose Barb / PVDF| C2F241XVC|
C2F251XVC| C2F261XVC
.10 – 10| .38 – 38| 6.31 – 631| 175 (12)| 3/8” Tube compression/ PVDF|
C2F241XVD| C2F251XVD| C2F261XVD
.165 – 16.5| .625 – 62.5| 10.41 – 1041| 175 (12)| 1/2” Male NPT / PVDF|
C2F242XVA| C2F252XVA| C2F262XVA
.165 – 16.5| .625 – 62.5| 10.41 – 1041| 175 (12)| 1/2” Female NPT / PVDF|
C2F242XVB| C2F252XVB| C2F262XVB
.165 – 16.5| .625 – 62.5| 10.41 – 1041| 175 (12)| 1/2” Hose Barb / PVDF|
C2F242XVC| C2F252XVC| C2F262XVC
.165 – 16.5| .625 – 62.5| 10.41 – 1041| 175 (12)| 3/8” Tube compression/ PVDF|
C2F242XVD| C2F252XVD| C2F262XVD
C3F Diaphragm Metering Pump
No Metal in fluid path
| Max. 130 Strokes Per Minute
---|---
Feed Rate at 0 PSIg
| Max Pressure| Connection Type| C3F|
Model Numbers
GPH| LPH| ML/Min| PSIg / bar| Fittings| 115V AC| 230V AC|
220V AC
.262 – 26.2| .99 – 99| 16.50 – 1650| 150 / 10.3| 1/2” Male NPT / PVDF|
C3F241XVA| C3F251XVA| C3F261XVA
.262 – 26.2| .99 – 99| 16.50 – 1650| 150 / 10.3| 1/2” Female NPT / PVDF|
C3F241XVB| C3F251XVB| C3F261XVB
.262 – 26.2| .99 – 99| 16.50 – 1650| 150 / 10.3| 1/2” Hose Barb / PVDF|
C3F241XVC| C3F251XVC| C3F261XVC
.406 – 40.6| 1.54 – 154| 25.60 – 2560| 100 / 6.8| 1/2” Male NPT / PVDF|
C3F242XVA| C3F252XVA| C3F262XVA
.406 – 40.6| 1.54 – 154| 25.60 – 2560| 100 / 6.8| 1/2” Female NPT / PVDF|
C3F242XVB| C3F252XVB| C3F262XVB
.406 – 40.6| 1.54 – 154| 25.60 – 2560| 100 / 6.8| 1/2” Hose Barb / PVDF|
C3F242XVC| C3F252XVC| C3F262XVC
Chem-Pro® Pumps motor speed is linear over the entire 1% to 100% adjustment
range.
Output versus pressure is nearly linear in all models.
Feed rates taken in laboratory environment with clean water after 20 minute
diaphragm break-in period with a 3 foot (1 meter) suction lift.
Optional Extended Brackets
Stainless Steel extended brackets allow pump to be securely mounted to most
any surface; floor, shelf, or skid. Brackets lift pump up 4-1/2 inches (11.43
cm), for easy pump access in hard to reach areas.
- Raise metering pump 4-1/2 inches (11.43 cm) off ground or a surface.
- Made out of tough Stainless Steel.
- Provides a stable mounting surface.
Model # | Description |
---|---|
72000-380 | Extended Mounting Bracket, 1 Pair, SS, 4 SS Screws |
Specifications
Maximum working pressure: 175 psig (12 bar), model specific
Note: see individual pump model maximum pressure ratings.
Maximum Fluid temperature (excluding pump tubes): 130°F (54 °C)
Note: see individual pump tube assembly maximum temperature ratings.
Maximum fluid viscosity: 1,000 Centipoise
Maximum suction lift: 15 ft. Water, 0 psig (4.5 m, 0 bar)
Ambient Operating Temperature 14 °F to 115 °F (-10 °C to 46 °C)
Ambient Storage Temperature -40 °F to 158 °F (-40 °C to 70 °C)
Operating Voltage:
115VAC/60Hz, 1ph (1.5 Amp Maximum)
230VAC/60Hz, 1ph (0.7 Amp Maximum)
220VAC/50Hz, 1ph (1.0 Amp Maximum)
240VAC/50Hz, 1ph (1.0 Amp Maximum)
Power Cord Options:
115V60Hz = NEMA 5/15 (USA)
230V60Hz = NEMA 6/15 (USA)
220V50Hz = CEE 7/VII (EU)
240V50Hz = AS 3112 (Australia/New Zealand)
Mot o r: Brushed DC, 1/8 H.P.
Duty cycle: Continuous
Motor speed adjustment range 100: 1: 1.0% – 100% motor speed (1.3 to 130
RPM)
Motor speed adjustment resolution: 0.1% increments
Accuracy: +/- 2% of full scale
Repeatability +/- 0.5%
Display
Backlit LCD, UV resistant.
Keypad
Four button positive action tactile switch keypad.
Enclosure:
NEMA 4X (IP66), Powder coated aluminum.
Maximum overall dimensions:
C2 models: 11-3/4”W x 7-3/4”H x 10-3/4”D (298W x 197H x 274D mm)
C3 models: 13-1/8”W x 9”H x 10-3/4”D (333W x 228H x 274D mm)
Approximate shipping wt:
C2 models: 24 lb. (10.9 Kg)
C3 models: 29 lb. (13.1 Kg)
2.1 Materials of construction
Wetted components:
Pump Head Assembly:
Pump Head: .. …… …… ………… ……PVDF
Adapter Connections: ……….. ……PVDF
Valve Cartridges: …… ………… ……PVDF
Valve Balls: … …… …… ………… ……Ceramic
Valve Ball Seats: . …… ………… ……TFE/P
Tetrafluorethylene/propylene
Static Seals: .. …… …… ………… ……TFE/P (optional EP)
Diaphragm: … …… …… ………… ……PVDF, Flex-A-Prene®
Injection / Back-flow Check valve:
Body & insert: …. …… ………… ……PVDF
Check Ball:… …… …… ………… ……Ceramic
Spring: … …… …… …… ………… ……Hastelloy C-276
O-ring seals: …… …… ………… ……TFE/P (optional EP)
Foot Valve / Strainer:
Body & Adapter:. …… ………… ……PVDF
Check Ball:… …… …… ………… ……Ceramic
Spring: … …… …… …… ………… ……Hastelloy C-276
O-ring seals: …… …… ………… ……TFE/P (optional EP)
Filter screen: …… …… ………… ……PVDF
Suction Tubing: …. ………… ……Clear PVC (if supplied)
Discharge Tubing
3/4” x 1/2” Tube connections: ….Not supplied
1/4” x 3/8” Tube connections: ….Natural Polyethylene (LLDPE)
Non-Wetted components:
Enclosure: 413 Aluminum (Polyester powder coated)
Pump Head Cover: 413 Aluminum (Polyester powder coated)
Cover Screws: 300 Series Stainless Steel
DFD System Sensor pins: Hastelloy C-276
Power Cord: 3 conductor, SJTW-A Water-resistant
Mounting Brackets and Hardware: 316 Series Stainless Steel
Features
Motor driven diaphragm pump offers smooth and quiet chemical dosing. No hard
pulses as seen with solenoid driven pumps.
Full stroke every time avoids vapor lock.
Variable speed DC motor.
Rated for continuous duty (24X7).
Exclusive DIAFLEX® Diaphragm guaranteed to last the life of the pump.
PVDF / PTFE / Ceramic pump head components.
Diaphragm Failure Detection (DFD) system. Senses diaphragm failure by
detecting chemical in pump head.
Backlit LCD displays motor speed, input signal values, service and alarm
status.
CNC precision machined cam and piston for optimum efficiency, unparalleled
accuracy, and linearity.
Heavy duty PVDF pump head and valves are standard.
Compatible with Blue-White’s output Flow Verification Sensor (FVS) system.
3.1 Agency Listings
This pump is ETL listed to conforms to the following:
UL Standard 778 as a motor operated water pump
CSA Standard C22.2 as process control equipment
**** This pump complies to the Machinery Directive 98/37/EC, BS EN 60204-1,
Low Voltage Directive 73/23/EC BS EN 61010-1, EMC Directive 89/336/EC, BS EN
50081-1/BS EN 50082-1.
Symbol | Explanation |
---|---|
**** | WARNING, risk of electric shock |
**** | CAUTION, refer to users’ guide |
**** | GROUND, PROTECTIVE CONDUCTOR TERMINAL |
Enclosure Rating:
NEMA 4X : Constructed for either indoor or outdoor use to provide a
degree of protection to personnel against incidental contact with enclosed
equipment; to provide a degree of protection against falling dirt, rain,
sleet, snow, windblown dust, splashing water, and hose-directed water; and
that will be undamaged by external formation of ice on enclosure.
IP66: No ingress of dust; complete protection against contact. Water
projected in powerful jets against enclosure from any direction shall have no
harmful effects.
Installation
CAUTION| Risk of chemical overdose. Be certain pump does not overdose
chemical during backwash and periods of no flow in circulation system.
---|---
CAUTION| Always wear protective clothing, face shield, safety glasses
and gloves when working on or near your metering pump. Additional precautions
should be taken depending on solution being pumped. Refer to MSDS precautions
from your solution supplier.
CAUTION| All diagrams are strictly for guideline purposes only. Always
consult an expert before installing metering pump on specialized systems.
Metering pump should be serviced by qualified persons only.
4.1 Mounting Location
Choose an area located near chemical supply tank, chemical injection point,
and electrical supply. Install pump where it can be easily serviced.
316SS Mounting brackets are included. Mount pump to a secure surface using
enclosed mounting hardware.
Mount pump close to injection point. Keep inlet (suction) and outlet
(discharge) tubing as short as possible.
Longer discharge tubing increases back pressure at pump head.
Important! Install a back flow prevention check valve at discharge side
of pump to prevent system fluid from flowing back through pump during pump
maintenance. Important!
A pressure relief valve is recommended at discharge of pump.
4.2 Dimensions
C2 Dimensions
Dim | Inches | cm |
---|---|---|
A | 14.1” | 32.5 |
B | 11.5” | 29.2 |
C | 3.7” | 9.5 |
D | 2.5” | 6.4 |
E | 13.1” | 29.9 |
F | 7.9” | 20.1 |
G | 7.3” | 18.4 |
H | 6.5” | 16.4 |
I | 15” | 34.6 |
J | 8” | 20.3 |
C3 Dimensions
Dim | Inches | cm |
---|---|---|
A | 14.1” | 35.8 |
B | 12” | 30.5 |
C | 3.7” | 9.5 |
D | 2.5” | 6.4 |
E | 13.1” | 33.2 |
F | 9” | 22.9 |
G | 7.8” | 19.8 |
H | 6.5” | 16.4 |
I | 15” | 38 |
J | 8” | 20.3 |
Note:
Optional Extended Bracket adds 4.5” (11.43cm) to overall height (dimension
G and H). See page 3 for details.
4.3 Installing Injection Fitting and Strainer
Proper eye and skin protection must be worn when installing and servicing
pump.
CAUTION
This Pump Has Been Evaluated for Use with Water Only.
CAUTION
½” (1.3cm) I.D. Wetted Connection Models; Injection Fitting and Strainer 1/4”
(.64cm) I.D. Tube Wetted Connection Models; Injection Fitting and Strainer
Power Connections
WARNING| Risk of electric shock – cord connected models are supplied
with a grounding conductor and grounding-type attachment plug. To reduce risk
of electric shock, be certain that it is connected only to a properly
grounded, grounding-type receptacle.
---|---
WARNING| Electrical connections and grounding (earthing) must conform to
local wiring codes. Be certain that a grounding conductor is connected to
terminal T11-1 located in wiring compartment.
WARNING| Risk of electric shock – Disconnect electricity before removing
wiring compartment cover.
Be certain to connect pump to proper supply voltage. Using incorrect voltage
will damage pump and may result in injury. Voltage requirement is printed on
pump serial label.
Input power: 115VAC 50/60 Hz 1.5 amp or 230/240VAC 50/60 Hz 0.7 amp.
Power switch located in Junction Box.
Use voltage your power cord is rated for.
Cord connected models are supplied with a ground wire conductor and a
grounding type attachment plug (power cord). To reduce risk of electric shock,
be certain that power cord is connected only to a properly grounded, grounding
type receptacle.
Permanently connected models must be properly grounded. Be certain that a
grounding conductor is connected to terminal T11-1 located in wiring
compartment.
Never strap control (input / output) cables and power cables together.
Power Interruption : This pump has an auto-restart feature which will
restore pump to operating state it was in when power was lost.
Note: When in doubt regarding your electrical installation, contact a
licensed electrician. Included cable and conduit connectors:
QTY……………. DESCRIPTION
Qty: 2 – .50 Inch (12.7 Mm) Liq-tight Hole Plugs (mat’l = Neoprene), Pre-
installed
Qty: 2 – .875 Inch (22.2 Mm) Liq-tight Hole Plugs (mat’l = Neoprene), 2
Pre-installed
Qty: 2 – .50 Inch (12.7 Mm) Liq-tight Connectors For Pass Thru Cords
(mat’l = Nylon)
Acceptable Cable Diameter .118 To .255 Inch (3.0 To 6.5 Mm), Not Installed
Qty: 2 – .875 Inch (22.2 Mm) Liq-tight Connectors For Pass Thru Cords
(mat’l = Nylon)
Acceptable Cable Diameter .200 To .395 Inch (5.1 To =10.0 Mm), 1 Pre-installed
With Power Cord Models
Qty: 1 – Metallic Liq-tight Connectors For .50 Inch Flexible Conduit
(mat’l = Die Cast Zinc), Not Installed
5.1 Wiring Terminals and I/O Schematics Shielded cables should be used on
all input signal wires.
How to Operate Chem-Pro® – Control Pad
Press and release
Press UP arrow to increase pump speed (output) in Manual Operation.
To increase value while in programming mode.
Press and release
Press DOWN arrow to decrease pump speed (output) in Manual Operation.
To decrease value while in programming mode.
Press and release
To Stop pump at any time.
Press and release
To Start pump.
To begin listening (reacting) to external signal, such as Remote Start/Stop.
Press and hold
To enter programming mode.
- Remote Start/Stop setup
- FVS (flow verification sensor) setup
Press and release
To save setting while in programming mode.
To move to next selection while in programming mode.
Press and release
To prime pump (60 seconds) – See page 17
Time-out – Chem-Pro® pumps have a time-out setting of approximately 20
seconds while in configuration menu. If built-in timer exceeds 20 seconds
without a button being pressed, then pump will exit configuration menu.
Changes will only be saved after START | STOP button is pressed and released.
Set Remote Start / Stop
Used to remotely start and stop pump using a dry contact closure signal.
When activated; CLOSE = START and OPEN = STOP.
Set to NO = Remote Start / Stop is disabled
Set to Yes = Remote Start / Stop is enabled
Can be used with external foot pedal, PLC, contact closure or other similar
external devices.
Default setting = No (disabled)
Step 1
Press and release STOP button
Note: Cannot enter programming mode while pump is running.
Step 2
Press and hold START | STOP button until ‘Remote’ icon begins flashing.
Default setting ‘NO’ will also be visible when entering remote start / stop
setup.
Note: If ‘YES’ had been selected previously, then ‘YES’ will be displayed
on screen.
Step 3
Press and release DOWN arrow to change setting to ‘YES.’
To change setting back to ‘NO’ press and release UP arrow.
Step 4
After you’ve made your selection, press and release START | STOP button.
This saves your setting.
You can now modify FVS setting (see next page) or you can exit Setup by
pressing and holding START | STOP button for a few seconds until you return to
Run screen.
Running pump with Remote Start / Stop enabled, ‘REMOTE’ icon will always be
visible on lower left side of screen.
Pump will display ‘STBY’ (standby) if pump is in stop mode via contact closure
signal. Please use caution in this mode, pump can start at anytime. If you
must perform maintenance to pump, press and release STOP button.
7.1 Set FVS (flow verification system)
Flow verification sensor sold separately.
Flow verification system is designed to stop pump in an event sensor does not
detect flow during pump operation.
Indicating an empty chemical tank, clogged injection fitting, loose tubing
connection, etc.
To allow pump to clear any gasses that may have accumulated over time, an
alarm delay time value from 1 to 255 seconds must be programmed.
Note: An alarm delay of 000 seconds disables FVS system.
Step 1
Press and release STOP button
Note: Cannot enter programming mode while pump is in running.
Step 2
Press and hold START | STOP button until ‘Remote’ icon begins flashing.
This indicates that you’ve entered Setup menu.
Step 3 Press and release START | STOP button to scroll through menu until
you see FVS icon.
If you pass FVS screen, continue to press and release START | STOP button
until FVS icon appears.
Step 4
FVS icon will appear for 1 second, followed by numbers.
These numbers indicate delay time setting for FVS.
Select a delay time in seconds. Delay time is amount of time pump will wait to
receive a pulse from sensor until an alarm is triggered.
A delay time of 00 deactivates FVS feature.
Step 5 After you’ve made your selection, press and release START | STOP
button. This saves your setting.
Press and hold START | STOP button to exit Setup menu and return to runtime
screen.
Time-out – Chem-Pro pumps have a time-out setting of 20 seconds while in
configuration menus. If built-in timer exceeds 20 seconds without a button
being pressed, then pump will exit configuration menu. Changes will only be
saved after RIGHT arrow button is pressed and released.
Flow Verification Sensor is designed to give you two installation options.
Sensor can be installed:
Directly onto pumphead of Chem-Pro® pump, discharge side.
Anywhere on discharge side of Chem-Pro® pump.
Wiring for sensor can be connected directly to a Chem-Pro® pump. Pump will
stop pumping if sensor detects no flow. A relay will then close allowing for
remote alarm indication or initiation of a back-up pump. Install FVS Flow
Sensor – Flow Verification Sensor should be installed on inlet (suction) side
of pump tube.
When installing directly onto pump 3/8” tube discharge fitting:
Sensor includes a PVC tubing insert, located inside sensors female thread
connection, that is designed to seal sensor onto pump tube adapter. Thread
sensor onto pump tube until tubing insert is snug against pump tube fitting –
do not over-tighten.
Sensor Model Number| Published Flow Range
ML/Min| Actual Working Range with Chem-Pro® Pump
ML/Min
---|---|---
FV-100| 30-300| 30-200
FV-200| 100-1000| 50-900
FV-300| 200-2000| 100-1800
FV-400| 300-3000| 300-3000
FV-500| 500-5000| 500-5000
FV-600| 700-7000| 700-7000
Confirm FVS flow range – Flow Verification Sensor (FVS) will only function
within its operating range. See chart for available ranges.
NOTE: If pump output is less than 30 ml/min, sensor will not detect
chemical and a signal will not be sent to pump, resulting in an alarm
condition.
NOTE: For low viscosity (water-like) fluids only. Consult factory if
attempting to use with viscous fluids.
Manual Operation
Used to manually control speed of pump.
Use UP and DOWN arrows to adjust speed while pump is running.
To select exact run speed, follow steps below.
Runtime Screen Shot 1
Displays motor speed percentage.
Pump Running in Manual Operation
Runtime Screen Shot 2
Displays motor speed percentage.
Pump Running in Manual Operation with Remote Start / Stop enabled (see page
11).
Runtime Screen Shot 3
Displays ‘Stand-By’ status with Remote start/stop enabledand waiting for
signal to start.
Caution, pump can start up at anytime in this condition.
Press STOP button before performing maintenance.
With pump operating in manual operation, pump speed can be changed at anytime
by using UP or DOWN arrows during operation.
DFD (Diaphragm Failure Detection)
Chem-Pro® is equipped with a Diaphragm Failure Detection System which is
designed to stop pump and provide an output alarm in event diaphragm should
rupture and chemical enters pump head. Pump will detect a chemical with a
conductivity reading greater than 500 microsiemens. Chemicals with a
conductivity of less than 500 microsiemens will not be detected.
This system is capable of detecting presence of a large number of chemicals
including Sodium Hypochlorite (Chlorine), Hydrochloric (muriatic) Acid, Sodium
Hydroxide, and many others. System will not be triggered by water (rain,
condensation, etc.) or lubricants.
If system has detected chemical, pump diaphragm must be replaced and pump head
must be thoroughly cleaned. Failure to clean pump head will void warranty.
If DFD alarm occurs, pump will stop, close an alarm output, and screen will
flash DFD with an alarm icon. Alarm Relay
Pump has a built in 3 amp alarm output relay. Relay is pre-configured to
energize on diaphragm failure detection (DFD) and on Flow Verification Sensor
(FVS).
A Flow Verification Sensor must be installed and configured for relay to
trigger on no-flow conditions. See page 9 for wiring details.
Volumetric Test – Measuring Chem-Pro’s Output
This volumetric test will take into account individual installation factors such as line pressure, fluid viscosity, suction lift, etc. This test is most accurate for measuring injector’s output in an individual installation.
- Be sure Injection Fitting and Footvalve / Strainer are clean and working properly.
- Fill a large graduated cylinder with solution to be injected.
- With pump installed under normal operating conditions, place suction tubing with Footvalve / Strainer installed in graduated cylinder.
- Run pump until all air is removed from suction line and solution enters discharge tubing.
- Remove suction tubing from graduated cylinder and refill graduated cylinder if necessary. Note amount of solution in graduated cylinder.
- Place suction tubing with Footvalve / Strainer installed back into graduated cylinder.
- Run injector for a measured amount of time. A longer testing time will produce more accurate results.
- Remove suction tubing from graduated cylinder. Measure amount of chemical injected.
Example:
During your 1 minute calibration period, say Chem-Pro pumped 1000 Milliliters
in 1 minute. Note: All diagrams are strictly for guideline purposes only.
Always consult an expert before installing pump into specialized systems. Pump
should be serviced by qualified persons only.
Pump Maintenance
CAUTION
Prior to service, pump clean water through pump and suction / discharge line
to remove chemical.
CAUTION
Always wear protective clothing, face shield, safety glasses and gloves when
working on or near your metering pump. Additional precautions should be taken
depending on solution being pumped. Refer to MSDS precautions from your
solution supplier.
12.1 Routine Inspection and Maintenance
Pump requires very little maintenance. However, pump and all accessories
should be checked weekly. This is especially important when pumping chemicals.
Inspect all components for signs of leaking, swelling, cracking, discoloration
or corrosion. Replace worn or damaged components immediately.
Cracking, crazing, discoloration during first week of operation are signs of
severe chemical attack. If this occurs, immediately remove chemical from pump.
Determine which parts are being attacked and replace them with parts that have
been manufactured using more suitable materials. Manufacturer does not assume
responsibility for damage to pump that has been caused by chemical attack.
Brush Kit Life Cycle over 3,000 hours of continuous use. A spare brush kit is
located inside of pump housing.
12.2 Cleaning Pump
Pump will require occasional cleaning, especially Injection fitting, Footvalve
/ Strainer, and pump head valves.
Frequency will depend on type and severity of service.
- Inspect and replace pump head valves as required.
- When changing diaphragm, pump head chamber and pump head cover should be wiped free of any dirt and debris. The pump stroke must be FORWARD when screwing in the diaphragm and BACKWARD when installing and tightening the pump head.
- Periodically clean injection / check valve assembly, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog fitting, increase back pressure and interfere with check valve operation.
- Periodically clean suction strainer.
- Periodically inspect pump housing (enclosure) for chemical attack. Protect pump housing from continuous exposure to chemicals, such as drips or fumes from surrounding equipment and plumbing.
12.3 Motor Brush Replacement
Brushes wear differently on each side of motor. It is recommended to
replace both brushes at the same time. Step 1
Remove 4 black rubber bumpers from bottom frame.
Step 2
Remove 6 screws from underneath side of bottom frame.
Step 4
Lift off top cover from bottom frame carefully. Place top cover close to
bottom frame.
Please Note : Wires connecting top and bottom may become unplugged if
pulled too far apart.
Step 5
Unscrew and remove brush caps by turning counter-clockwise.
Step 6
Remove used brushes and discard properly.
Step 7
Insert new brushes. Be sure to install brushes to that curvature of brush is
concentric to curvature of motor.
Please note: One extra set of brushes are provided inside frame.
Output Versus Pressure
13.1 C2 Output V. Pressure 13.2 C3 Output V. Pressure
Repla cement Parts List
14.1 C2 Parts List
ITEM | PART NO. | DESCRIPTION | QTY REQ. |
---|---|---|---|
1 | 90011-081 | SCREW 6-32 X .5 | 2 |
2 | 90001-170 | COVER P/H C2 | 1 |
90001-171 | COVER P/H NO LOGO | 1 | |
3 | 90011-181 | SCREW 10X32 X 1.25 | 8 |
6 | 71010-446 | P/HEAD MICRO C2 PVDF | 1 |
90002-273 | P/HEAD SM C2 PVDF | ||
90002-272 | P/HEAD LG C2 PVDF | ||
7 | 70001-349 | VALVE .5 M/NPT VIT | 2 |
70001-350 | VALVE .5 M/NPT EP | ||
70001-351 | VALVE .5 F/NPT VIT | ||
70001-352 | VALVE .5 F/NPT EP | ||
70001-347 | VALVE .5 T-BARB VIT | ||
70001-348 | VALVE .5 T-BARB EP | ||
70001-372 | VALVE .375 TUBE VIT | ||
70001-373 | VALVE .375 TUBE EP | ||
8 | 20000-194 | KIT 4 EA. VALVE VIT | 1 |
20000-195 | KIT 4 EA. VALVE EP | ||
9 | 72000-551 | MICRO DIAPHRAGM KIT | 1 |
72000-296 | SMALL DIAPHRAGM KIT | ||
72000-297 | LARGE DIAPHRAGM KIT | ||
72000-606 | MICRO DIA KIT FLEX-A-PRENE | ||
72000-607 | SM DIA KIT FLEX-A-PRENE | ||
72000-605 | LG DIA KIT FLEX-A-PRENE | ||
11 | 90001-173 | P/HEAD LG. SPACER | 1 |
90001-172 | P/HEAD SM. SPACER | ||
13 | 90003-561 | BUMPER FEET | 4 |
14 | 90002-326 | UV LCD CVR PLYCRB | 1 |
16 | 71010-027 | J-BOX KIT W/ 115V | 1 |
71010-028 | J-BOX KIT W/ 230V | 1 | |
71010-029 | J-BOX KIT W/ 220V | 1 | |
21 | 71000-575 | FOOTVALVE .5 T CR VIT | 1 |
71000-447 | FTVALVE .5 CR VT/AF NO SP | ||
71000-325 | FOOTVALVE .5 CR EP NO SP | ||
22 | 90008-043 | CLAMP SS .5” | 1 |
14.2 C3 Parts List
ITEM
| PART NO.| DESCRIPTION|
QTY REQ.
---|---|---|---
1| 90011-081| SCREW 6-32 X .5| 2
2| 90001-157| COVER P/H C3| 1
| 90001-158| COVER P/H C3 NO LOGO| 1
3| 90011-181| SCREW 10X32 X 1.25| 8
4| 90011-094| WASHER #10 P/H SS| 8
6| 90002-258| P/HEAD LG C3 PVDF| 1
7| 70001-349| VALVE .5 M/NPT VIT| 2
70001-350| VALVE .5 M/NPT EP
70001-351| VALVE .5 F/NPT VIT
70001-352| VALVE .5 F/NPT EP
70001-347| VALVE .5 T-BARB VIT
70001-348| VALVE .5 T-BARB EP
8| 20000-194| KIT 4 EA. VALVE VIT| 1
20000-195| KIT 4 EA. VALVE EP
9| 72000-295| DIAPHRAGM. KIT C3| 1
72000-604| DIAPHRAGM KIT FLEX-A-PRENE
13| 90003-561| BUMPER FEET| 4
14| 90002-326| UV LCD CVR PLYCRB| 1
16| 71010-027| J-BOX KIT W/ 115V| 1
71010-028| J-BOX KIT W/ 230V| 1
71010-029| J-BOX KIT W/ 220V| 1
21| 71000-575| FOOTVALVE .5 T CR VIT| 1
71000-447| FTVALVE .5 CR VT/AF NO SP
71000-325| FOOTVALVE .5 CR EP NO SP
22| 90008-043| CLAMP SS .5”| 1
- 23| 76001-361| TUBE SUCTION .5 D, 8’ L| 1
24| 71000-579| INJECTION .5 BARB| 1
71000-577| INJECTION .5 M/NPT
Typical Installation
WARRANTY
15.1 Limited Warranty
Your Blue-White product is a quality product and is warranted for a specific
time from date of purchase (proof of purchase is required).
The product will be repaired or replaced at our discretion. Failure must have
occurred due to defect in material or workmanship and not as a result of
operation of the product other than in normal operation as defined in the
product manual. Warranty status is determined by the product’s serial label
and the sales invoice or receipt. The serial label must be on the product and
legible. The warranty status of the product will be verified by Blue-White or
a factory authorized service center.
CHEM-FEED® C2 and C3 pumps are warranted for 2 years from date of purchase
(proof of purchase is required). Pumps will be repaired or replaced at our
discretion.
15.2 DIAFLEX® Warranty
DIAFLEX® diaphragms are warranted for the life of the pump. Blue-White will
replace a damaged diaphragm at no cost to the customer provided the pump was
at all times operated within the guidelines included in the pump’s operation
manual. This warranty only applies to DIAFLEX® diaphragms, not the pumps
themselves. Blue-White pumps are separately covered by warranties specific to
them.
15.3 What is not Covered
Flex-A-Prene diaphragm and rubber components – They are perishable and require periodic replacement
Pump removal, or re-installation, and any related labor charge.
Freight to the factory, or service center
Pumps that have been tampered with, or in pieces.
Damage to the pump that results from misuse, carelessness (such as chemical spills on the enclosure), abuse, lack of maintenance, or alteration that is out of Blue-White control.
Pumps damaged by faulty wiring, power surges, or acts of nature.
Blue-White does not assume responsibility for any loss, damage, or expense directly or indirectly related to or arising out of the use of its products. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in the pump operation manual.
The warranty status is determined by the pump’s serial label and the sales invoice or receipt. The serial label must be on the pump and be legible. The warranty status of the pump will be verified by Blue-White or a factory authorized service center.
15.4 Procedure for In-Warranty Repair
Warranty service must be performed by the factory or an authorized service center. Contact the factory or local repair center to obtain a RMA (Return Material Authorization) number. It is recommended to include foot strainer and injection/check valve fitting since these devices may be clogged and part of the problem. Decontaminate, dry, and carefully pack the product to be repaired. Please enclose a brief description of the problem and proof of purchase. Prepay all shipping and insurance cost. COD shipments will not be accepted. Damage caused by improper packaging is the responsibility of the sender. When In-Warranty repair is completed, the factory pays for return shipping to the dealer or customer.
15.5 Product Use Warning
Blue-White products are manufactured to meet the highest quality standards in the industry. Each product instruction manual includes a description of the associated product warranty and provides the user with important safety information. Purchasers, installers, and operators of Blue-White products should take the time to inform themselves about the safe operation of these products. In addition, Customers are expected to do their own due diligence regarding which products and materials are best suited for their intended applications. Blue-White is pleased to assist in this effort but does not guarantee the suitability of any particular product for any specific application as Blue-White does not have the same degree of familiarity with the application that the customer/end user has. While BlueWhite will honor all of its product warranties according to their terms and conditions, Blue-White shall only be obligated to repair or replace its defective parts or products in accordance with the associated product
warranties.
BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE FAILURE OF ANY OF ITS PARTS OR PRODUCTS OR OF THEIR NONSUITABILITY FOR A GIVEN PURPOSE OR APPLICATION.
15.6 Chemical Resistance Warning
Blue-White offers a wide variety of wetted parts. Purchasers, installers, and operators of Blue-White products must be well informed and aware of the precautions to be taken when injecting or measuring various chemicals, especially those considered to be irritants, contaminants or hazardous. Customers are expected to do their own due diligence regarding which products and materials are best suited for their applications, particularly as it may relate to the potential effects of certain chemicals on Blue-White products and the potential for adverse chemical interactions.
Blue-White tests its products with water only. The chemical resistance information included in this instruction manual was supplied to Blue-White by reputable sources, but Blue-White is not able to vouch for the accuracy or completeness thereof. While Blue-White will honor all of its product warranties according to their terms and conditions, Blue-White shall only be obligated to repair or replace its defective parts or products in accordance with the associated product warranties.
BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE USE OF CHEMICALS IN CONNECTION WITH ANY BLUE-WHITE PRODUCTS.
Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return, recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances. The WEEE marking applies only to countries within the European Union (EU) and Norway.
Appliances are labeled in accordance with European Directive 2002/96/EC.
Contact your local waste recovery agency for a Designated Collection Facility in your area.
5300 Business Drive, Huntington Beach, CA 92649 USA
Phone: 714-893-8529 FAX:
714-894-9492
E mail: sales@blue-white.com or techsupport
@blue-white.com
URL: www.blue-white.com
P.N. 80000-514
Rev. 22 20220622
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>