dormakaba XL80 Muto Premium Telescopic Ceiling Mount Installation Guide

dormakaba XL80 Muto Premium Telescopic Ceiling Mount

INSTALLATION MANUAL

The MUTO Premium XL80 Telescopic is designed for ceiling mount installation. It is a high-quality product suitable for various applications.

1. Technical specifications

1.1 Overview

These instructions are for installation of MUTO Premium XL80 Telescopic panels for the following mounting and style versions:

1. Ceiling mount

1.1.1 General information

• dormakaba requires use of tempered laminated or tempered monolithic glass.
• dormakaba glass hardware is not suitable for harsh environment; for example, applications where chemicals (e.g. chlorine) are used such as indoor swimming pools, saunas, or salt-water pools.
• Never move sliding panels faster than walking speed and always stop the door manually before it reaches end position.
• Do not slide doors with excessive force. Ensure proper installation of limiting stop to prevent door from opening too far.

1.1.2 Intended use

• For sliding doors in dry indoor areas only.
• For manual slow opening and closing only.

1.1.3 Glass requirements/fittings/mounting

• The substructure/wall must be able to bear  permanent loads, be level (max. tolerance: 1/16” [2] per 39” [1m]).

• Fasteners must be sufficiently dimensioned for the substructure/wall and weight of the door.

• When adjusting glass components, always stick to the required clearance for the respective hardware.
  Adjust clearance so glass does not come in contact with any hard surfaces such as glass, metal or concrete.

• Do not use excessive force when installing the glass (avoid over tightening screws.)

1.1.4 Requirements for glass panel

• dormakaba requires use of fully tempered glass, which complies with ASTM C 1036 and ASTM C 1048. Secondary heat soaking processes are recommended but not required. This applies to both tempered monolithic and tempered laminated glass.
• Clamping area must be flat and uncoated (no self-cleaning coating!)
• Never use glass with conchoidal fractures and/or damaged edges.

1.1.5 Safety instructions

• Installation requires two people.
• Always wear protective clothing.
• Only properly qualified and specially trained staff are authorized to mount dormakaba glass hardware.
• Due to crushing hazards and possible injury caused by breakage of glass during mounting,  corresponding protective clothing (especially gloves and protective goggles) is required.
• Never clamp metal fitting hardware directly to glass surface.

1.1.6 Symbols used – Safety/Installation

CAUTION

Mounting components must meet the requirements of substructure/wall and door weight. Please read the technical information for fittings.

WARNING

Risk of breaking glass. When installing the door, support the door panel with a block of wood or similar object.

[ i ] TIPS AND RECOMMENDATIONS

Information note

CLOSING EDGE OF DOOR

1.1.7 Maintenance, care, repair

• Immediately replace damaged parts.
• Always use original dormakaba parts.
• Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware.
• Use a damp cloth for occasional cleaning.
• Always use silicone – and oil-free cleaners (e.g. acetone).
• Check glass hardware at regular intervals for proper positioning, smooth operation and correct adjustment.
• High traffic door systems require inspection by properly qualified staff (specialized companies or installation firms.)

1.1.8 Disposal

Disposal in accordance with local, state and national regulations.

1.2 Specification – technical data

1.3 Tempered laminate glass (TLG) and adhesive specifications

NOTE : Door glass should not be installed until the full cure time has been reached (see chart above).

1.1 Clean clamping area with alcohol-based standard commercial cleaning agent before mounting the glass hardware.

Important safety-related information for the mounting and use of dormakaba glass hardware.

1.2 Never clamp metal fitting hardware directly to glass surface.
1.3 Never use clamping products on surfaces with self-cleaning coatings.

2. Installation preparation

2.1 Overall

2.2 Door/wall dimensions

3. Installation instructions – Slow moving panel (SMP)

3.1 Installing end stops in SMP

3.1.1 Slide end stops into each end of the SMP track.

NOTE: Loosen bottom section of end stop for easier install.

NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step.

3.2 Specifications for securing track to mounting surface

3.2.1 Ensure track is properly level and secure it to the header mounting surface per the appropriate measurements on the prior page.

NOTE: SEE DIMENSION INSTRUCTIONS ON PRIOR PAGE FOR REFERENCE

NOTE:

OVERHEAD REINFORCEMENT:
The overhead reinforcement must be a minimum of ¼” [6] x 3” [76] steel angle, 16 gauge metal stud with wood blocking, or two pieces of 1-1/2” [38] thick wood blocking (double stacked), secured to studs or joists on a maximum 16” [406] centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.

3.2.2 Use appropriate fasteners according to the following recommendations.

Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” [51] into wood blocking, utilizing the predrilled holes in the MUTO track.

Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.

3.3A Installing roller carriers: on SMP tempered monolithic glass ONLY

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER.

ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.

3.3A.1 Slide SMP roller carriers onto glass.
3.3A.2 Slide glass gasket and metal shim between glass and roller carrier.

NOTE: Orient with gasket facing the glass.

3.3A.3 Secure roller carriers to glass at 5 ft lbs (6 Nm).

3.3B Installing roller carriers: on SMP tempered laminate glass ONLY

NOTE: THE RECOMMENDED ADHESIVE’S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.
NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M™ Scotch-Weld™ Urethane Adhesive.
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE

CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.

ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS.

3.3B.1 Slide SMP carriers onto glass.
3.3B.2 Replace existing gasket with TLG gasket.
3.3B.3 Slide laminated glass gasket and metal shim between glass and roller carrier.

NOTE: Orient with gasket facing the glass.

3.3B.4 Relace existing set screws with vented set screws.
3.3B.5 Tighten vented set screws at 4 ft lbs (5Nm).

NOTE: Onto scrap material, first dispense approximately 12” of 3M™ Scotch- Weld™ Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening.

3.3B.6 Dispense into vented set screws on both sides of carrier.

Stop application when adhesive can be seen past edge of roller carrier.

DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife.

NOTE: Keep glass flat during curing process.

NOTE: See chart in Specifications section for appropriate curing time.

3.4 Adjust roller carrier wheels

3.4.1 If more clearance is required between wheel and track, adjust accordingly.
3.4.2 Loosen wheel adjustment screw.

3.4.3 Slide wheel up or down to adjust.
3.4.4 Retighten wheel adjustment screw.

3.5 Disengage the anti-jump

3.5.1 Disengage the anti-jump on SMP roller carrier.

3.5.2 Using a hex key, push anti-jump adjustment screw IN and turn COUNTER- CLOCKWISE 90° to disengage anti-jump.

3.6 Assemble simultaneous drive

3.7 Secure moving floor guide

3.7.1 Secure moving floor guide to SMP.
3.7.2 Use chart to determine appropriate plate(s) needed for glass thickness.

3.7.3 Orient as shown.

3.8 Install glass/rollers in SMP track

3.9 Install floor guide

CAUTION ANTI-JUMP IS DISENGAGED!

3.9.1 Slide door fully open.
3.9.2 Align centerline of glass with centerline of floor guide.
3.9.3 Be sure the glass is plumb.
3.9.4 Mark appropriate floor guide measurements.

3.9.5 TEMPORARILY REMOVE GLASS AND ROLLERS FROM TRACK.
3.9.6 Pre-drill into mounting surface using a 5/16″ drill bit.
3.9.7 Secure floor guide anchor with included fasteners.

3.10 Install floor guide: continued

3.10.1 SET GLASS AND ROLLERS BACK ONTO TRACK.

3.10.2 Slide floor guide over floor guide anchor and tighten with set screws.
3.10.3 Remove setting blocks.

NOTE: Be sure glass is centered in floor guide. Adjust using set screws.

3.11 Engaging anti-jump

3.11.1 Engage anti-jump on roller carrier.

3.11.2 Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.

3.12 Adjustment door height

3.12.1 Set height of glass door.
3.12.2 Loosen height adjustment locking screws on carrier.

3.12.3 Using appropriate size hex key, turn height adjustment screw CLOCKWISE or COUNTERCLOCKWISE to raise or lower glass.

NOTE: Be sure glass is level during this adjustment.

3.13 Adjustment end stop location: LEADING end stop

Adjustment end stop location: TRAILING end stop

4. Installation instructions – Quick moving panel (QMP)

4.1 Installing end stops in QMP

4.1.1 Slide end stops into each end of the QMP track.

NOTE: Loosen bottom section of end stop for easier install.

NOTE: Exact location/adjustments will be determined in the Adjustment End Stop Location step.

4.2 Connecting the doors via the cable bracket

4.3 Securing track for QMP

4.3.1 Secure QMP track to SMP track.

4.3.2 Secure included fasteners at 2 ft lbs [2.5Nm].

4.4 Secure clamp profile for QMP

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER.

4.4.1 Add glass gaskets. Trim to proper length.
4.4.2 Secure glass clamp profile to QMP glass.

4.4.3 Tighten all fasteners at 4ft lbs [5Nm].

• Do not overtighten pressure plate against glass.
• Start at center of profile and work outwards.

4.5 Install hook set (less Dormotion)

4.5.1 With rollers facing away from the installer, determine which roller will be leading and which will be trailing.

4.5.2 Secure hook onto roller with open side facing away from the installer.
4.5.3 Secure hook using appropriate-size hex key.

4.6 Installing roller carriers

NOTE: FULLY CLEAN SURFACE OF CLAMP PROFILE WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER.

ENSURE GASKET IS FREE OF DEBRIS.
ENSURE ROLLER CARRIER WHEELS ARE FREE OF DEBRIS

4.6.1 Slide QMP roller carriers onto clamp profile.
4.6.2 Slide gasket and metal shim between clamp profile and roller carrier.

NOTE: Orient with gasket facing the clamp profile.

4.6.3 Secure roller carriers to clamp profile at 5 ft lbs (6 Nm).

4.7 Installing DORMOTION start/stop (optional)

NOTE: Determine a pin length based upon how square and plumb the opening is.

4.7.1 If required, change pin in start/stop assembly.

• Remove hex screws.
• Remove existing pin and plate.
• Swap in appropriate pin and plate.
• Replace hex screws.

4.7.2 Slide start/stop onto glass.
4.7.3 Center equally between the carriers.
4.7.4 Slide glass gasket between start/stop and glass.

NOTE: Orient with gasket facing glass.

4.7.5 Secure start/stop via set screws.

4.8 Disengaging the anti-jump

4.8.1 Disengage the anti-jump on roller carrier.

4.8.2 Using the appropriate size hex key, push antijump adjustment screw IN and turn COUNTERCLOCKWISE 90° to disengage anti-jump.

4.9 Install glass/rollers in QMP track

4.10 Engaging anti-jump

4.10.1 Engage anti-jump on roller carrier.

4.10.2 Using a hex key, push anti-jump adjustment screw IN and turn CLOCKWISE 90° to engage anti-jump.

4.11 Align the cable

4.12 Adjustment end stop location: LEADING end stop

Adjustment end stop location: TRAILING end stop

4.13 Securing the cable to the QMP cable clamp

4.13.1 Remove cable clamp set screws #1 and #2.
4.13.2 Loosen cable clamp set screws #3 and #4.

4.13.3 Align cable inside clamp.
4.13.4 Reinsert and retighten all screws.

4.14 Install DORMOTION unit into QMP track (optional)

4.14.1 Rotate RH DM fastening plates.

• Using 4 mm hex key, loosen fastening plate hex screws.
• Rotate fastening plates until they are parallel to the DM unit (Fig. 30.2)
• Snug hex screws.

4.14.2 Move door to close position.

• For installation of RH DM unit, door must be in the closed position against bumper.

4.14.3 Align DM unit in track, engage DM hook in DM trigger.

• Align DM unit in track (Fig. 30.7).
• Slide DM unit over the DM trigger block until the DM hook engages the DM trigger (Fig. 30.4)

4.14.4 Use adjustment tool to set DM unit final position.

• Place adjustment tool flat against DM unit with fork between DM hook and DM end stop (Fig. 30.5).

• Slide DM unit over until hook and DM end stop are against the fork.
  This sets 5 mm gap (Fork gap).

• Trigger height: Adjust so trigger sets on top of adjustment tool (Para. 4.15).

4.14.5 Secure the DM unit in position.

• NOTE: Insure door is fully closed against bumper before performing this step.
• Using 4 mm hex key, tighten DM unit fastening plate socket head cap screws . Fastening plates must engage the track (Fig. 30.6 and .8).

Torque Socket head cap screws 3 ft lbs [4 Nm]

4.15 Adjust start/stop pin height (if necessary)

4.16 QMP track cover and end caps

4.16.1 Add adhesive foam pieces to QMP glass clamp profile, spaced accordingly.
4.16.2 Peel off adhesive.

4.16.3 Slide cover over outside of profile.
4.16.4 Peal adhesive off end caps and press onto ends of profile.

4.17 SMP cover profile

4.17.1 Slide doors fully CLOSED.
4.17.2 Slide SMP cover profile up and between the SMP roller carriers as shown in Fig. 1 above.

4.17.3 Secure with two included fasteners.

4.18 Cover profile for passage

4.18.1 Slide both doors all the way OPEN.
4.18.2 Slide cover profile for passage up behind QMP track.

4.18.1 Secure cover profile for passage with all included fasteners at 2 ft lbs [2.5Nm].

4.19 Cover clips

4.19.1 Insert cover clips into track (one clip per foot).

4.19.2 Insert perpendicular to track, and turn CLOCKWISE to snap into place.

4.20 Install brush profile

4.20.1 Match brush to cover length.

4.20.2 Slide brush into cover.

4.21 Secure system cover and system end caps

4.21.1 Secure cover to clips and snap into place.

NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.

4.21.2 Snap end caps onto track.

Specifications

• Product Name: MUTO Premium XL80 Telescopic Ceiling Mount

• Model: 936042

• Installation Date: 11/2023

FAQ

Q: What should I do if I encounter difficulties during installation?

A: If you face any challenges during the installation process, refer back to the manual for troubleshooting steps. If issues persist, contact customer support for assistance.

Q: Can the product be used for both residential and commercial

applications?

A: Yes, the MUTO Premium XL80 Telescopic Ceiling Mount is suitable for both residential and commercial use, providing versatility in its application.

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