dormakaba ICU300 ICU300T Sliding Doors with Track Guide System Installation Guide

June 3, 2024
dormakaba

dormakaba - logo ICU300 ICU300T Sliding Doors with Track Guide System
Installation Guide
dormakaba ICU300 ICU300T Sliding Doors with Track Guide
System

ICU300/ ICU300T Sliding Doors with Track Guide System

Tools Required:
Screwdrivers Small Straight (Flat Blade) – for Terminal Block wiring #2 Phillips (Crosspoint) – for various #8, #10, and #14 screws
Wrenches / Sockets
15/16″ wrench – for carrier and anti-rise roller adjustment
Allen Wrenches
3mm – for “SX” & “SO” roller catch adjustment
1/8” – for “SO” arm stop & “SX” bottom pivot
5/32” – for “SO” top pivot
5mm (3/16”) – for “SO” arm pivot screw
7/32″ – for “SX” breakout adjustment
5/16″ – for carrier and anti-rise roller adjustment
Electric Drill with the following drill bits 9/64″(or

28) – for installing sensors & “SO” bottom roller stop

5/32″ (or #22) – for installing #10 sheet metal screws into adjacent storefront
13/64″ (or #7) – for installing #14 sheet metal screws into adjacent storefront
1/4″ – for clearance holes in jambs 82 degree Countersink
Impact Drill with the following masonry bits 1/4″
– for #10 screw anchors
5/16″ – for #14 screw anchors
Level – suggested 4′ minimum
Step Ladder – 4′ or 6′ Tape Measure
Caulking and Application Gun
Electrical Wire Strippers /Cutters – for monitor wiring
Grease [to hold “SX” bottom guide block on shaft] BEA Universal Remote Control – for adjusting sensors
Suggested Fasteners Required – (Not supplied)
Jamb Attachment Screws #14
X 2-1/2″ PHSMS (Pocket Jambs)

14 X 3″ FHSMS (Tube Jambs)

Optional Anchors for masonry
Threshold Attachment Screws

10 X 1-1/2″ FHSMS

Optional Anchors for masonry
Header Attachment Screws

14 X 1-1/2″ HHSMS

14 Flat Washer

Construction Shims – for squaring door frame in openingdormakaba ICU300
ICU300T Sliding Doors with Track Guide System - fig

Components (2 Leaf) – Overview

1  Header 5  Sidelight 9 Floor Guide
2  Header Closeout Cover 6  Sliding Panel 10 Bearing Pivot Top
3  Jamb Tube 7  Positive Latch Pull 11 Bearing Pivot Bottom
4  Cover Extrusion 8  Floor Rail 12 Latch Device

dormakaba ICU300 ICU300T Sliding Doors with Track Guide System - fig
1 Components (4 Leaf) – Overview

1  Header 5  Sidelight 9 Latch Device
2  Header Closeout Cover 6  “SX2” Sliding Panel 10 Floor Rail (2 Track)
3  Outer Roller Track 7  “SX1” Sliding Panel 11 Floor Guide
4  Jamb Tube 8  Positive Latch Pull 12 Bearing Pivot

dormakaba ICU300 ICU300T Sliding Doors with Track Guide System - fig
2

Header to Jamb Assembly
Fasten the header unit to the jambs using (4) #10 x 1” phillips pan heads (2 per side). (#2 Phillips screw driver required.)dormakaba ICU300 ICU300T
Sliding Doors with Track Guide System - fig 3

Assembly

  1. Place the header & jamb assembly into the rough opening.
  2. Level all sides and shim as required.
  3. Fasten assembly into rough opening, after verifying unit is level and plumb in all directions.
  4. Place floor track in position.

Find highest floor elevation and shim accordingly.
The mounting of the unit to the rough opening must meet applicable building codes and standards.dormakaba ICU300 ICU300T Sliding Doors with Track Guide
System - fig 4 Sidelight mounting
1 – 2 Align “SO” panel 90° to the “SX” track and 80° to the vertical jamb. Place “SO” panel onto bottom pivot mounted on the jamb.dormakaba ICU300
ICU300T Sliding Doors with Track Guide System - fig5 Securing the Sidelight

  1. Push “SO” Panel vertically to align with jamb.
  2. Rotate upper “SO” arm and lightly fasten to screw plate located in header.
  3. Align and plumb “SO” Panel.
  4. Tighten (3) 1/4-20 x 5/8 fasteners in “SO” top pivot, securing “SO” Panel to header using 5/32” Allen wrench.
  5. Loosen fastener. Close “SO” panel and align “SO” magnet/latch sub-assembly. Tighten fastener using ½” socket/wrench. For roller catch tension adjustment, see Page 14.

dormakaba ICU300 ICU300T Sliding Doors with Track Guide System -
fig6 Hanging the “SX” or “SX2” panel

  1. Lift ”SX” or “SX2” panel and place rollers onto roller track in header.
  2. Find the highest spot along track. Place small screwdriver below “SX” pivot, loosen set screw and re-tighten when “SX” bottom guide pin reaches screwdriver (1/8” Allen required).
  3. Align track with jamb. Fasten and anchor bottom track to floor.
  4. Adjust “SX” or “SX2” panel (refer to page 11).

When installing a telescopic unit, you must adjust door height completely before proceding to next stepdormakaba ICU300 ICU300T Sliding Doors with
Track Guide System - fig7 Hanging the “SX1” panel for telescopic 3 leaf and 6 leaf units

  1. Install outer roller track by fastening into masonary opening.
  2. Lift “SX1” panel and place rollers onto outer roller track.
  3. Find the highest spot along track. Place small screwdriver below “SX1” pivot, lossen set screw and re-tighten when “SX1” (1/8” Allen required). bottom guide pin reaches screwdriver (1/8” Allen required).
  4. Adjust “SX1” panel (refer to Page 11).
  5. Align track with jamb. Fasten and anchor bottom track to floor.

dormakaba ICU300 ICU300T Sliding Doors with Track Guide System -
fig8 Vertical Alignment for “SX1” and “SX2” panels
Using the eccentric carrier wheel (CW), and the anti-riser wheel (AW), level the sliding panel. Tighten hex nuts to secure the adjustment.
Adjustment of the anti-riser roller:
The anti-riser roller should not contact the top track anywhere along the slide path of the door.dormakaba ICU300 ICU300T Sliding Doors with Track
Guide System - fig9 Glazing

  1. Remove the glass stops from exterior side (4 per opening).
  2. Center the glass in opening.
  3. Properly block and/or cushion glass edges.
  4. Press the glass stops into place starting with the horizontal stops, then follow with the vertical stops.

dormakaba ICU300 ICU300T Sliding Doors with Track Guide System - fig
10 Adjustment of the Breakout-Unit

  1. Loosen the set screws (a ,b&c)toprevent interference while adjusting door. (7/32” Allen wrench required.)
  2. Use the adjustment screw (d) to lift (CW) , or lower (CCW) , the leading edge of door.
  3. Continue adjustment until the re-latch profiles are properly aligned.
  4. Tighten all set screws (a, b & c) until tight and secure.

Recheck the latched position alignment and readjust as necessary.dormakaba
ICU300 ICU300T Sliding Doors with Track Guide System - fig
11 Adjustment of the Roller Catch
Align the roller catches, as illustrated, using the adjustment screws. (3mm Allen wrench tool required.)
Pay close attention to the disengagement or breakout force.
Do not exceed ANSI A156.10 Standards.dormakaba ICU300 ICU300T Sliding Doors
with Track Guide System - fig 12 “SX1”, “SX2”, and “SO” Panel Breakout Adjustment

  1. Open “SX” & “SO” panels to 90°.
  2. Move arm stop blocks to engage arm. (1/8” Allen wrench required.)
  3. Secure stop blocks.

dormakaba ICU300 ICU300T Sliding Doors with Track Guide System - fig
13 Positive Latch Adjustment

  1. Remove astragral on side of door.
  2. Adjust pin to provide 1/8” (3.2mm) of Latch Pin Engagement.
  3. Test door for proper Latch operation and Breakout function.

dormakaba ICU300 ICU300T Sliding Doors with Track Guide System - fig
14

Install Closeout Cover

Attach Closeout Cover using 1/4” – 20 screws, one on either end.
Ensure proper operation of door before installing Closeout Cover. If door is latched shut without proper Positive Latch adjustment, door will not open and Closeout Cover will be difficult to remove.dormakaba -
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dormakaba USA, Inc.
1 Dorma Drive, Drawer AC
Reamstown, PA 17567
USA
T: 717-336-3881
F: 717-336-2106
www.dormakaba.us

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