ROUGH COUNTRY RS205 Twin Motor Air Compressor Owner’s Manual

June 12, 2024
Rough Country

ROUGH COUNTRY RS205 Twin Motor Air Compressor

ROUGH COUNTRY RS205 Twin Motor Air Compressor

Thank You

Thank you for choosing Rough Country for all your vehicle needs.

Please read instructions before beginning installation. Check the kit hardware against the kit contents shown below. Be sure you have all needed parts and know where they go. Rough Country recommends a certified technician install this system. In addition to these instructions, professional knowledge of disassembly/reassembly procedures as well as post installation checks must be known. Attempts to install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.

If questions exist, please call us @1-800-222-7023. We will be happy to answer any questions concerning this product.
Check all fasteners for proper torque. Check to ensure for adequate clearance between all components. Periodically check all hardware for tightness.

KIT CONTENTS:

  • Dual Compressors x1
  • Air Filter x1
  • Power Harness x1
  • Switch Harness x1
  • Switch x1

TOOLS NEEDED:

  • 10mm Wrench or Socket
  • Ratchet
  • Wire Crimper
  • Razor Knife
  • Leak Test Gauge
  • 9/32 Drill

HARDWARE INCLUDED:

  • 6mm Hex Head Bolts x4
  • 6mm Washers x4
  • 6mm Nuts x4
  • 6mm Lock Washer x4

Torque Specs

Size Grade 5 Grade 8 Size Class 8.8 Class 10.9
5/16” 15 ft/lbs 20ft/lbs 6MM 5ft/lbs 9ft/lbs
3/8” 30 ft/lbs 35ft/lbs 8MM 18ft/lbs 23ft/lbs
7/16” 45 ft/lbs 60ft/lbs 10MM 32ft/lbs 45ft/lbs
1/2” 65 ft/lbs 90ft/lbs 12MM 55ft/lbs 75ft/lbs
9/16” 95 ft/lbs 130ft/lbs 14MM 85ft/lbs 120ft/lbs
5/8” 135ft/lbs 175ft/lbs 16MM 130ft/lbs 165ft/lbs
3/4” 185ft/lbs 280ft/lbs 18MM 170ft/lbs 240ft/lbs

Compressor Mounting Position Tips

  1. We recommend mounting the compressor inside of the vehicle cab.

  2. Allow for easy access to the compressor.

  3. Avoid sources of heat or extended exposure to direct sunlight.

  4. Avoid sources of moisture and make sure the mounting location is high enough to prevent submerging in the event of a deep water crossing.

  5. The mounting position must allow the compressor to have a free flow of fresh, dry cool air.

  6. The compressor must be mounting securely using all supplied mounting hardware.

  7. Do not mount the compressor near devices that are susceptible to electromagnetic fields from DC motors.

  8. Plug (1). 5 prong plug connects the compressor to the battery, housing a 40 AMP fuse in each of the positive wires.
    Connect the black ground wires to the Negative side of the battery.

  9. Plug (2). 3 prong plug connects the switch to the compressor to turn the compressor On and Off.

Connecting plug (2) wires to the switch:

  1. Top plug Green
  2. Center plug Blue.
  3. Bottom plug Brown.
    Compressor air exit thread: 1/4” NPT Fitting Removable filters.
    Connecting plug \(2\) wires to the switch

Diagram

Diagram

By purchasing any item sold by Rough Country, LLC, the buyer expressly warrants that he/she is in compliance with all applicable, State, and Local laws and regulations regarding the purchase, ownership, and use of the item. It shall be the buyers responsibility to comply with all Federal, State and Local laws governing the sales of any items listed, illustrated or sold. The buyer expressly agrees to indemnify and hold harmless Rough Country, LLC for all claims resulting directly or indirectly from the purchase, ownership, or use of the items.

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