MEAN WELL CSP-3000 Series 3000W Power Supply with Single Output Instruction Manual

June 4, 2024
MEAN WELL

MEAN WELL CSP-3000 Series 3000W Power Supply with Single Output

Dimension

Features

  • AC input 180-264VAC
  • Built-in active PFC function
  • High efficiency up to 93%
  • Forced air cooling by built-in DC fans
  • Output voltage / current programmable
  • Active current sharing up to 9000W(2+1)
  • Built-in remote ON-OFF control/auxiliary power/ power OK signal
  • Protections: Short circuit/ Overload/ Over voltage /Over temperature/ Fan failure
  • Conformal coating
  • 5 years warranty

Applications

  • Factory control or automation apparatus
  • Test and measurement instrument
  • Laser related machine
  • UV curing equipment
  • Fish lamp
  • Burn-in facility

GTIN CODE
MW Search: https://www.meanwell.com/serviceGTIN.aspx.

Description

CSP-3000 is a 3KW single-output enclosed type AC/DC power supply. This series operates for 180-264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in fan with fan speed control, working for the temperature up to 65 C. Moreover, CSP-3000 provides vast design flexibility by equipping various built-in functions such as output programming, active current sharing, remote ON-OFF control, auxiliary power, etc.

Model Encoding/ Order Information

SPECIFICATION

MODEL CSP-3000-120 CSP-3000-250 CSP-3000-400





OUTPUT

| DC VOLTAGE| 120V| 250V| 400V
RATED CURRENT| 25A| 12A| 7.5A
CURRENT RANGE| 0 ~ 25A| 0 ~ 12A| 0 ~ 7.5A
RATED POWER| 3000W| 3000W| 3000W
RIPPLE & NOISE (max.) Note.2| 800mVp-p| 1000mVp-p| 1200mVp-p
CONSTANT CURRENT REGION| 90 ~ 120V| 125 ~ 250V| 200 ~ 400V
VOLTAGE TOLERANCE Note.3| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±0.5%| ±0.5%| ±0.5%
SETUP, RISE TIME| 1000ms, 80ms / 230VAC at full load
HOLD UP TIME (Typ.)| 10ms at full load




INPUT

| VOLTAGE RANGE Note.4| 180 ~ 264VAC           254 ~ 370VDC
FREQUENCY RANGE| 47~63Hz
POWER FACTOR (Typ.)| PF≧0.95/230VAC at full load
EFFICIENCY (Typ.)| 92%| 92.5%| 93%
AC CURRENT (Typ.)| 20A/180VAC        16A/230VAC
INRUSH CURRENT (Typ.)| Cold start 60A/230VAC
LEAKAGE CURRENT| <0.3mA / 240VAC



PROTECTION

| SHORT CIRCUIT| Shut down and latch off o/p voltage, re-power on to recover
OVER CURRENT| 105 ~ 120% rated output power
User adjustable continuous constant current limiting or constant current limiting with delay shutdown after 3 seconds, re-power on to recover (Please refer to the Function Manual)
OVERVOLTAGE| 127 ~ 150V| 265 ~ 315V| 420 ~ 500V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE| Shut down o/p voltage, recovers automatically after temperature goes down or re-power on to recover





FUNCTION

| OUTPUT VOLTAGE PROGRAMMABLE(PV)| Please refer to the Function Manual.
OUTPUT CONSTANT CURRENT

PROGRAMMABLE(PC)

| Please refer to the Function Manual.
CURRENT SHARING| Please refer to the Function Manual.
AUXILIARY POWER(AUX)| 12V@0.4A
REMOTE ON-OFF CONTROL| Please refer to the Function Manual
ALARM SIGNAL OUTPUT| Power OK signal. Please refer to the Function Manual



ENVIRONMENT

| WORKING TEMP.| -20 ~ +65℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.05%/℃ (0 ~ 50℃)
VIBRATION| 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes








SAFETY & EMC

(Note 5)

| SAFETY STANDARDS| UL62368-1,Dekra seal BS EN/EN62368-1, EAC TP TC004, GB4943.1
WITHSTAND VOLTAGE| I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH



EMC EMISSION

| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032(CISPR32)| Class A
Radiated| BS EN/EN55032(CISPR32)| Class A
Harmonic Current| BS EN/EN61000-3-2| —–
Voltage Flicker| BS EN/EN61000-3-3| —–





EMC IMMUNITY

| BS EN/EN55035 ,BS EN/EN61000-6-2
Parameter| Standard| Test Level / Note
ESD| BS EN/EN61000-4-2| Level 3, 8KV air ; Level 2, 4KV contact
Radiated| BS EN/EN61000-4-3| Level 3
EFT / Burst| BS EN/EN61000-4-4| Level 3
Surge| BS EN/EN61000-4-5| Level 3, 2KV/Line-Earth ; Level 2, 1KV/Line-Line
Conducted| BS EN/EN61000-4-6| Level 3
Magnetic Field| BS EN/EN61000-4-8| Level 4
Voltage Dips and Interruptions| BS EN/EN61000-4-11| >95% dip 0.5 periods, 30% dip 25 periods,

95% interruptions 250 periods


OTHERS

| MTBF| 721.1K hrs min.       Telcordia SR-332 (Bellcore) ; 80.5K hrs min.       MIL-HDBK-217F (25℃)
DIMENSION| 278177.863.5mm (LWH)
PACKING|

  1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25C of ambient temperature.

  2. In the PV Mode: Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
    3. Tolerance: includes set up tolerance, line regulation and load regulation.

  3. Turn off the output when input voltage is less than 160VAC.
    The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mm’360mm metal plate with 1mm of thickness. The final equipment must be re- confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMl testing of component power supplies.” (as available on http://www.meanwell.com)

  4. The ambient temperature derating of 3.5 C/1000m with fanless models and of 5C/1000m with fan models for operating altitude higher than 2000m(6500ft

 |

Block Diagram

Static Characteristics

Derating Curve

Efficiency vs Load (400V Model)

DRIVING METHODS OF LED MODULE

I-V Operating Area(for PC mode only)

  • CSP-3000-120CSP-3000-120
  • CSP-3000-250
  • CSP-3000-400

Function Manual

  1. Output Voltage/Current Programming
  • Mode Setting
    CN1:
  CONDITION MODE FUNCTION

PIN5/PIN6

| SHORT| PV MODE| Output Voltage Programming
OPEN| PC MODE| Output Current Programming

The factory default settings: PV mode output max voltage pin5/pin6 short by jumper cap. When pull out the jumper cap,the default settings: PC mode output max constant current.

PV/PC Set adjustment

  • Adjust the resistance(SVR2) can set output voltage or constant current point, the adjusting range is 20%-100% of max voltage or max constant current point.
  • In the CN2, pin5/pin6 access external 10V voltage signal or 500-1KHz PWM signal can adjust the output voltage or constant current point.
    CN2:PIN5/PIN6 needs to operate with a 10V sinking signal or PWM signal, Max. sink current TmA.
MODEL 120V 250V 400V
PV range 18 ~ 120V(max.) 37.5 ~ 250V(max.) 60 ~ 400V(max.)
PC range 2.4 ~ 30A(max.) 1.4~ 17A(max.) 0.8 ~ 10A(max.)

Remote ON-OFF

  • Remote ON-OFF is activated by the configuration with respect to CN1 as shown in the following diagram.

Example 2.2(A): Using external voltage source

Example 2.2(B): Using internal 12V auxiliary output

Example 2.2(C): Using internal 12V auxiliary output

Connection Method

  Example 2.2(A) Example 2.2(B) Example 2.2(C)
SW Logic Power supply output ON SW Open(open) SW Open(open)

Close(short)
Power supply output OFF| SW Close(short)| SW Close(short)| SW Open(open)

Alarm Signal Output

Alarm signal is sent out through “P OK” & “P OK GND” and P OK2 & P OK GND2 pins on CN1. Please acknowledge an external voltage source is required for this function.

Function| Description| Output of alarm(P OK, Relay Contact)| Output of alarm(P OK2, TTL Signal)
---|---|---|---
__

P OK

| The signal is “Low” when the power supply is above 80% of the rated output voltage, or, say, Power OK| Low

(0.5V max at 500mA)

| Low

(0.5V max at 10mA)

The signal turns to be “High” when the power supply is under 80% of the rated output voltage, or, say, Power Fail| High or open

(External applied voltage, 500mA max.)

| High or open

(External applied voltage, 10mA max.)

Explanation of alarm

Select Overload Protection Type

  1. Insert the shorting connector on CN1 that is shown in Fig 4.1, the Overload Protection Type will be “constant current limiting with delay shutdown after 3 seconds, re-power on to recover”. This is the factory default.
  2. Remove the shorting connector on CN1 that is shown in Fig 4.2, the Overload Protection Type will be “continuous constant current limiting”.

 Current Sharing

CSP-3000 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below:

  • The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
  • The difference in output voltages among parallel units should be less than 0.2V(Can Fine tune by SVR1).
  • The total output current must not exceed the value determined by the following equation:
    • Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.9
  • When out current<( 50% rate current)×(Number of unit), the current shared among units may not be fully balanced.
    • CS+/CS- on CN1 are connected mutually in parallel(Note:CS+/CS- do not reverse connection).
    • Under parallel operation, the “PV/PC” function is not available.

Mechanical Specification

Mounting Instruction

Hole No.| Recommended Screw Size| MAX. Penetration Depth L| Recommended mounting torque
---|---|---|---
1| M4| 5mm| 7~10Kgf-cm

Control Pin No. Assignment (CN1) : HRS DF11-10DP-2DS or equivalent

Mating Housing HRS DF11-10DS or equivalent
Terminal HRS DF11-**SC or equivalent
Pin No. Function
--- ---
1 RCG
2 P-OK-2
3 RC
4 P-OK-GND-2
5 GND
6 Mode
7 P-OK
8 CS+
9 P-OK GND
10 CS-

Control Pin No. Assignment (CN2) : HRS DF11-8DP-2DS or equivalent

Mating Housing HRS DF11-8DS or equivalent
Terminal HRS DF11-**SC or equivalent
Pin No. Function
--- ---
1 12V AUXG
2 12V AUX+
3 NC
4 NC
5 PV/PC+
6 PV/PC-
7 NC
8 NC

Note: NC pins, please keep open circuit and do not connect to other pins/signals.

LED status indication

AC Input Terminal Pin No. Assignment

DC Output Terminal Pin No. Assignment

Installation Manual

Please refer to : http://www.meanwell.com/manual.html

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