DRAPER 58158 10 Tonne Hydraulic Floor Press Instructions

DRAPER 58158 10 Tonne Hydraulic Floor Press

STOCK   No.58158.
PART No.HFP/10.

INSTRUCTIONS

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.

SPECIFICATION

Whilst every effort has been made to ensure accuracy of information given in this manual is correct at the time of going to print, the Draper Tools policy of continuous improvement determines the right to change specification without notice.

• Part No.. . . . . . . . . . . . . . . . . HFP/10
• Stock No. . . . . . . . . . . . . . . . . . . . .  . 58158
• Capacity . . . . . . . . . .  . . . . . . . . . . . . . . . 10 tones
• Ram stroke . . . . . . . . . . . . . . . . . . . . . . . . .  . . .  . . 190mm
• Maximum height (ram to table) . . . . . . . . . . . . . . .  . . . . . . . 918mm
• Minimum height (ram to table) . . . . . . . . . . . . .. . . . . . 0mm
• Table aperture. . . . . . . . . . . . . . . . . . . . . . . .  . . . 90mm
• Working table width . . . . . . . . . . . . . . . . . . 420mm
• Overall height . . . . . . . . . . . . . .. . . . . . 1525mm
• Weight . . . . . . . . . . . .. . . . .. . . . . 65.5kg

GUARANTEE

• Draper hydraulic presses have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for a period of 12 months from the date of purchase except where tools are hired out when the guarantee period is reduced to ninety days from the date of purchase.
• Should the press develop any fault, please return the complete tool to your nearest authorized warranty repair agent or contact Draper Tools Limited,
• Chandler’s Ford, Eastleigh, Hampshire, SO53 1YF. England. Telephone: (023) 8026 6355.
• If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted or made by any personnel other than the authorized Draper warranty repair agent.
• This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorized.
• Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the 12 month period.
• Please note that this guarantee is an additional benefit and does not affect your statutory rights.
• Draper Tools Limited

GENERAL SAFETY INSTRUCTIONS FOR HYDRAULIC PRESS

WARNING
Please read the following instructions carefully, failure to do so could lead to serious personal injury.
IMPORTANT
Draper Tools Limited recommends that this Hydraulic Press should not be modified or used for any application other than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.

1. KNOW YOUR HYDRAULIC PRESS
   Read and understand the owner’s manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.

2. KEEP WORK AREA CLEAN
   Cluttered areas and benches invite accidents. Floors must not be slippery due to oil or sawdust.

3. KEEP CHILDREN AWAY
   All visitors should be kept a safe distance from work area.

4. WEAR PROPER CLOTHING
   Do not wear loose clothing, neckties or jewellery (rings, wristwatches) to catch in parts. NONSLIP footwear is recommended. Roll long sleeves above the elbow.

5. USE SAFETY GOGGLES (Head Protection)
   Wear CE approved safety goggles at all times. Normal spectacles only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if application is dusty.

6. STAY ALERT
   Always watch what you are doing and use common sense. Do not operate a tool when you are tired or under the influence of alcohol or drugs.

7. NEVER STAND ON TOOL
   Do not store materials above or near the tool, so that it is necessary to stand on the tool to reach them.

8. CHECK DAMAGED PARTS
   Check for damage to parts, breakage of parts, mountings and any other conditions that may affect its operation. A part that is damaged should be properly repaired or replaced.

9. MAINTAIN TOOLS WITH CARE
   Keep tools clean for the best and safest performance. Follow instructions for lubricating and changing accessories. Always keep the hand grips on the tool clean, dry and free of oil and grease.

10. USE RECOMMENDED ACCESSORIES
    Consult the owners manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards.

11. SECURE WORK
    Use clamps or a vice to hold work.

12. DO NOT OVERREACH
    Keep proper footing and balance at all times.

13. USE RIGHT TOOL
    Do not force the tool or attachment to do a job for which it was not designed.

14. DO NOT FORCE TOOL
    It will do the job better and safer at the rate for which it was designed.

IMPORTANT NOTE
Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe working, every tool involves a certain residual risk which can not be completely excluded by safety mechanisms. Tools must therefore always be operated with caution!

ADDITIONAL SAFETY RULES FOR HYDRAULIC FLOOR PRESS

1. Never exceed the maximum load capacity of the ram.
2. Do not over extend the ram, as it is possible to force the plunger out of the top of the ram.
3. When coupler valves are disconnected always insert dust cap to keep the oil lines clean.
4. If the load is not centered to the ram plunger, pump carefully. If you have to use excessive pressure to pump the ram, stop the operation and adjust the set-up so that the load is more central. This should decrease the effort required.
5. Do not drop any heavy objects onto the hose, and do not allow the hose to kink.
6. Always allow clearance for the hose to avoid damage to the hose and couplers.
7. Keep the equipment away from heat or fire, as this may damage or weaken the equipment.

ASSEMBLY

1. Attach bridges 3 to both frames 1 and 2 using bolts 4, spring washers 5 and nuts 6.
2.  Attach the base supports 8 and frame support 7 to the frames 1 and 2using bolts 9, spring washers 10 and nuts 11.
3. The support plates 12should be attached using bolts 9, spring washers 10 and nuts 11 before standing the frame in the upright position. NOTE: Because of the weight of this item we recommend that assembly, moving and lifting of the machine is carried out by a minimum of two people .
4. Support plate 17 and ram plate 18  are held in position on the bridge 3 by using bolts 19, washers 20, spring washers 15 and nuts 16. Ensure the ribs on both plates are at 90º to the front and rear cross plates of frame 1 and 2.
   5. The ram 24 is fitted through the clearance hole in the support plate 17 and then screwed into position in the ram plate 18. (Ensure screwed right in).
   6. Fit the gauge in place on the ram 24.
   7. Attach the pump support 13 to the frame 1 using bolts 4, spring washers 15 and nuts 6. The pump 27 is held in place on the pump support by bolts 14, spring washers 15and nuts 16.
   8. Attach the hydraulic hose to the ram 24.
   9. Push two support pins 21 through the holes in the frames 1 and 2 and place the table 22 in position.
   10. Before operating the hydraulic press it should be securely bolted to the floor (fixing not supplied).

NOTE: For parts references see parts listing and drawing.

OPERATING INSTRUCTIONS

PUMP UNIT

1. Connect the hydraulic ram and pump unit hose together, ensure you have securely fastened the couplings before pumping.
2. Firmly close the release valve A by turning it in a clockwise direction. Fig. 1.
3.  Apply pressure to the pump B by pumping the handle C up and down. Fig. 1.
4. To release the pressure turn the valve anti-clockwise.

NOTE: The pump can be used in any position, i.e. horizontal to vertical. Always keep the hose end of the pump unit facing downwards when positioned vertically. Fig. 2.

POSITIONING

Ram: To move the ram D into the required position loosen the bolts E and slide into place. Tighten the bolts before operating the ram. Fig. 3.

Work table: The height of the work table F is adjusted by removing the support pins G and relocating in a higher or lower hole in the main frame H.
NOTE: The table should always remain level.

CARE AND MAINTENANCE

1. When the body repair kit is not in use, the pump unit should be stored with the release valve open.
2.  To check oil level, place the pump unit in an upright position. As indicated on the diagram opposite. Remove the dip stick and the oil level will be indicated. If required add hydraulic oil until it is level with the full mark on the stem. YOUR JACK WAS FILLED AT THE FACTORY WITH HIGH GRADE HYDRAULIC OIL. ONLY USE APPROVED OIL*.
3. After extensive use, the oil supply should be replaced to ensure longer equipment life. To drain, remove the dip stick and open release valve. Ensure that no dirt gets into the system. Refill with approved jack oil, as paragraph 2.
   *We recommend Shell Telus 22.

TROUBLE SHOOTING

seals.
Pump unit will not produce| Air block| (1)  Open the release valve and remove oil filler plug.

(2)  Pump handle a couple of full strokes and close the release valve.

(3)  Replace filler plug.

pressure|
OR|
Pump unit feels unsteady| Air block
under load.|
OR|
Pump unit will not lower| Air block
completely.
Pump unit will not produce pressure| The reservoir could be overfilled or low on hydraulic oil level| To check the oil level – remove the filler plug. Top up oil to correct level.
Pump unit feels unsteady under load| The pump cup seal could be worn out| Replace the cup seal with a new one.
Pump unit will not lower completely| Air block| Release air by removing filler plug.

10 TONNE HYDRAULIC FLOOR PRESS

• STOCK No.58158
• PART No.HFP/10

SPARE PARTS DRAWING 01/2000

POWER DIVISION HELPLINE: (023) 8049 4333

DRAPER TOOLS LIMITED, HURSLEY ROAD, CHANDLER’S FORD, EASTLEIGH, HAMPSHIRE. SO53 1YF. ENGLAND.

DRAPER TOOLS LTD.
Hursley Road, Chandler’s Ford, Eastleigh, Hants. SO53 1YF. England. Tel: (023) 8026 6355.
Fax: (023) 8026 0784.

©Published by Draper Tools Ltd.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.

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