P-Lindberg BX42S PTO Driven Wood Chipper User Manual

P-Lindberg BX42S PTO Driven Wood Chipper

Introduction

This user manual contains a description of the machine and instructions necessary to operate the machine safely and correctly. It also contains the instructions for the daily and periodic maintenance of the machine.
This user manual is intended to be read by the professional user, who is already authorized and familiar with operating the tractor that the machine is connected to.
It is the responsibility of the employer (the machine owner) to ensure that anyone who operates the machine or carries out maintenance or repairs on the machine has read the user manual.
It is recommended that only original spare parts and accessories are used. The use of non-original parts can be hazardous and reduce the lifetime and performance of the machine. The use of non-original parts may void the machine’s warranty.
If uncertainty arises concerning the information in the user manual, please contact the supplier.
Save the user manual for later use and ensure that the user manual always accompanies the machine if the machine is sold or loaned to another user.

General Information

The user manual is important for the safe operation of the machine and must always accompany the machine. READ, UNDERSTAND AND FOLLOW the instructions in the user manual before taking the machine into use.
When the user manual refers to directions, right, left, etc., it means as seen from direction of tractor’s driver’s seat and in the direction of operation.
The illustrations used in the user manual may differ from the actual delivered equipment, since for the sake of clarity, some components may have been removed in an illustration.
The user manual was devised in accordance with the EC Machinery Directive 2006/42/EC and relevant technical standards.
The machine is equipped with safety labels, which must be maintained and replaced when they are no longer legible.

Safety Instructions

1. Read and understand the user manual and all of the safety labels before using or carrying out maintenance, adjustments or cleaning of the three-point hitch woodchipper.
2. Keep first aid equipment close by in case of accidents and know how to use the first aid equipment.
3. Keep a fire extinguisher close by in case of a fire and know how to use it.
4. Never permit any persons on the machine.
5. Wear suitable personal protective equipment. Personal protective equipment includes, but is not limited to:
   • Helmet.
   • Safety shoes with non-slip soles.
   • Safety goggles or safety visor.
   • Strong safety work gloves.
   • Suitable workwear.
   • Ear defenders.
   • Respiratory protective equipment or filter mask.
6. Fit all safety guards before commencing.
7. Wear suitable ear defenders in the case of long-term exposure to noise.
8. Switch off the machine, stop and switch off the engine, remove the ignition key and place it in the pocket, activate the parking brake and wait until all moving parts have stopped moving, before carrying out servicing, adjustments, repairs or dismantling.
9. Clear the work area of all persons, especially young children, before starting any machinery or equipment.
10. Check safety parts every year together with all personnel who will use or maintain the three-point hitched woodchipper.

Use of the Equipment

1. The safety of the operator and bystanders is one of the most important factors in the design and development of the equipment. But every year many accidents occur that could have been avoided if someone had just paid a little more attention to what they were doing and exercised more caution when handling equipment. As the operator, you can avoid many potential accidents by following the precautions in this section. To avoid personal injury or death, read the following precautions thoroughly and insist on anyone who works with you or for you, that they follow the precautions.
2. For the sake of clarity, some photographs or illustrations may be used with these instructions that show a unit with a safety guard that has been removed. However, please note that the equipment should never be used with a safety guard removed. Keep all safety guards in place. If it is necessary to remove a safety guard when carrying out repairs, the safety guard must be refitted or replaced before the unit is used.
3. Any missing or illegible safety labels or instruction labels must be replaced. The locations of the labels are shown in this user manual.
4. Never consume alcohol or substances of any kind that can reduce your attention or coordination when using the equipment. Consult your doctor with regard to using the machine if taking prescription medicine.
5. Under no circumstances may children be allowed to use the machine or equipment. Do not allow persons to use the machine or equipment if they have not read the user manual and do not have a thorough understanding of the safety precautions and functions. The safety instructions should be reviewed annually with all users of the machine.
6. The equipment is hazardous to children and to persons who are unfamiliar with the equipment. The operator must be a responsible and properly trained person who is in good physical shape and has been trained in how to operate the machine. If older people help with the work, their physical limitations must be recognized and taken into account.
7. Never exceed a machine’s limitations. If there is uncertainty as to whether the machine is able to carry out the task or whether the task can be carried out safely – THEN DO NOT ATTEMPT TO CARRY OUT THE TASK.
8. Do not make any changes or modifications to the equipment. Unauthorized changes or modifications can lead to serious personal injury or death and can reduce the function and lifetime of the equipment.
9. In addition to the design and configuration of the machine, including safety signs and safety equipment, hazard control is very dependent on the user paying special attention, taking care and exercising caution, and on the correct training of the personnel involved in the operation, transport, maintenance and storage of the equipment. Ensure that you also read the tractor’s user manual and safety instructions and safety labels.

Training

1. Safety is an important factor in the design and manufacture of machinery. Unfortunately, all the efforts made in delivering safe equipment can be for nothing in the event of careless handling by an operator or by someone else who is present.

2. In addition to the design and configuration of the equipment, safety is very dependent on the user paying special attention, taking care and exercising caution, and on the correct training of the personnel involved in the operation, transport, maintenance and storage of the equipment.

3. The best safety function is an informed operator who exercises caution. It is the responsibility of the operator to read and understand ALL of the safety instructions and other instructions in the user manual and to follow them. Accidents can be avoided.

4. Working with unknown equipment can lead to accidents.
   Read this user manual before fitting or if you need to familiarize yourself with the machine. If this machine is to be used by another operator, or loaned or leased to another operator, the machine owner is responsible for ensuring that before using the machine, the operator has:

   • Read and understood the operating instructions in the user manual.
   • Has been instructed in the safe and correct use of machine.

5. Be familiar with the machine’s operating elements and be fully aware of how the tractor and the machine can be stopped quickly in an emergency situation. Read this user manual and also read the tractor’s user manual.

6. Train all new personnel and regularly review the instructions with existing employees. Ensure that the machine is only used by an operator who has been correctly trained and who is in good physical shape. Any operator who has not read and understood all of the user instructions and safety instructions is not qualified to use the machine. An untrained operator puts himself or herself and bystanders in danger of serious personal injury or death. If older people help with the work, their physical limitations must be recognized and taken into account.

Safety Labels

1. Always keep the safety labels clean and legible.
2. Replace missing or illegible safety labels.
3. Parts that are used to replace parts that had a safety label attached must also have the equivalent safety label attached.
4. Each safety label shown in this user manual has a product number in the bottom right corner. Use this product number when ordering as spare parts.
5. Safety labels can be ordered from the supplier.

Attaching Safety Labels

• Ensure that the surface on which the safety label is to be attached is clean and dry.
• Ensure that the temperature is above 10°C.
• Determine the precise position before you remove the backing paper.
• Remove the smallest part of the backing paper.
• Adjust the label position over the specified area and press carefully down on the small part of the label that has no backing paper.
• Next, slowly remove the remaining backing paper and carefully flatten/press the rest of the label onto the surface.
• You can puncture and smooth out any air pockets using a nail.

The safety labels and their positions are shown in subsequent illustrations. The operator is required to make himself/herself familiar with the labels, the type of warning and the area or the special function that the label relates to.

Safety Labels Placed on the Machine

• DANGER
  THROWN OBJECT HAZARD
  To prevent serious injury or death from thrown objects:

  • Turn machine off, stop and disable engine, remove ignition key and place in your pocket, set park brake and wait for all moving parts to stop before adjusting, servicing, maintaining, repairing or unplugging.
  • Do not direct discharge duct towards people, animals or property. Always wear appropriate safety gear. Keep hands and feet out of discharge openings.
  • Keep others away.

• CAUTION

  • Read and understand operator’s manual before starting. Review safety instructions annually.
  • Turn machine off, stop and disable engine, remove ignition key and place in your pocket, set park brake and wait for all moving parts to stop before adjusting, servicing, maintaining, repairing or unplugging.
  • Keep the working area clean and free of debris to prevent slipping or tripping. Operate only on level ground.
  • Close and secure rotor cover before operating.
  • Close and secure all guards, deflectors and shields before starting and operating.
  • Keep hydraulic lines and fittings tight, in good condition and free of leaks.
  • Keep hands, feet, hair and clothing away from moving parts. Never wear loose clothing around machinery.
  • Keep driveline universal joint angles equal and as small as possible.
  • Do not point discharge at people, animals or buildings. Rotor can expel wood chips fast enough to cause injury.
  • Do not allow children, animals or unauthorized people into working area.
  • Do not run machine inside a closed building to prevent asphyxiation from engine exhaust.
  • Use care when feeding material into chipper. Do not send metal, bottles, cans, rocks, glass or other foreign material into wood chipper. If foreign material enters chipper, stop the machine, turn engine off and place ignition key in your pocket and wait for all moving parts to stop before removing material and/or unplugging. Inspect machine for damaged or loose parts before returning to work.
  • Always wear P.P.E. (Personal Protective Equipment) such as safety goggles and heavy gloves whenever operating machine.
  • Do not place hands or any body parts into feed hopper during operation.
  • Do not move or transport chipper when the rotor is turning.
  • Do not exceed a safe travel speed when transporting.

• DANGER
  ROTATING CUTTING BLADES
  Keep hands and feet out of inlet and discharge openings while machine is operating to avoid serious personal injury. Stop engine, remove spark plug wire and allow machine to come to a complete stop before clearing obstructions or making adjustments.

• DANGER
  MISSING GUARD HAZARD
  

  • Close and secure all guards and shields before operating.
  • Do not operate without guards and shields.

REMEMBER – If safety labels have become damaged, missing or illegible or parts that have safety labels on them have been replaced, then new safety labels must be attached. New safety labels can be ordered from your authorized dealer.

Preparation

1. Never use the machine without having read and understood this user manual, the tractor’s user manual and all of the safety labels on the tractor and machine.

2. The wearing of personal protective equipment, incl. helmet, safety goggles, safety footwear and gloves is recommended when fitting, operating, adjusting, repairing, dismantling, cleaning and transporting the machine. Securely fasten, cover over and protect long hair so that it cannot become caught, snagged or trapped, and avoid the wearing of loose-fitting clothing or jewelry in the vicinity of the machine.
   

3. PROLONGED EXPOSURE TO LOUD NOISE CAN BE HARMFUL TO HEARING AND LEAD TO HEARING LOSS!
   
   Power equipment with or without implement(s) can often generate levels of noise that can cause permanent hearing loss. It is recommended that ear defenders are worn if the noise levels in the work area exceed 80 dB. Long- term exposure to noise in excess of 85 dB can cause serious hearing loss. Long-term exposure to noise in excess of 90 dB can cause total and permanent hearing loss.

4. Clear the work area of stones and visible and hidden obstacles that can become trapped or become stuck and lead to damage.

5. Only use in daylight or with sufficient artificial lighting.

6. Ensure that the machine is correctly fitted, adjusted and in good working order.

7. Ensure that all safety guards and safety labels are correctly fitted and in a good condition.

Maintenance

1. Good maintenance is your responsibility. Poor maintenance increases the risk of problems.

2. Ensure that there are good routines at the workshop.

   • Keep the work area clean and tidy.
   • Ensure that electrical switches and tools are correctly earthed.
   • Ensure that there is sufficient lighting for the task at hand.
     

3. Ensure that there is good ventilation. Never start the tractor inside a closed building. Exhaust gases can lead to suffocation.

4. Before carrying out work on this machine, switch off the engine, activate the brake and close the fuel cock.

5. Never work under the machine unless it is securely and safely chocked and safe to work under.

6. Always wear personal protective equipment to protect eyes, hands and ears when carrying out any kind of service and maintenance on the machine. Use strong, ideally leather, safety work of gloves when handling the blades.

7. Use only original spare parts in order to maintain the machine’s specifications. The supplier is not responsible for injury to persons or damage to machines caused by non-approved parts or accessories.

8. Always ensure there is a fire extinguisher and a first-aid kit nearby when carrier maintenance on this equipment.
   

9. Regularly tighten all bolts and nuts and check that all electrical connections and fuel connections are secure to ensure good operation.

10. Always ensure that all safety guards and safety measures are in place again after service or maintenance before using the unit again.

Operation

1. Remember: It is important that you read and follow the safety labels on the three-point hitch woodchipper. Clean or replace any safety label if it cannot be clearly read and understood. The safe operation of this machine is completely dependent upon the operator.
2. All moving parts are potentially hazardous. Nothing can replace a careful, safe and responsible operator who knows the potential hazards and who follows and abides by the safety measures. The manufacturer has designed this three-point hitch woodchipper to be used with all of its safety equipment correctly attached to minimize the risk of accidents. Read this user manual to make sure that all safety equipment is attached.
3. Close and secure the rotor cover before commissioning.
4. Close and secure all guards, deflectors and shields before starting and commissioning the machine.
5. Read and understand the user manual before starting. Review all of the safety instructions once a year.
6. The wearing of personal protective equipment, incl. helmet, safety goggles, safety footwear and gloves is recommended when fitting, operating, adjusting, repairing, dismantling, cleaning and transporting the machine. Securely fasten, cover over and protect long hair so that it cannot become caught, snagged or trapped, and avoid the wearing of loose-fitting clothing or jewelry in the vicinity of the machine.
7. Keep hydraulic hoses and fittings secure and in good condition and free of leaks.
8. Never place body parts where they can be exposed to hazards if there is movement in connection with fitting, installing, operating, maintaining, repairing, dismantling or moving.
9. Switch off the machine, stop and switch off the engine, remove the ignition key, activate the parking brake and wait until all moving parts have stopped moving, before carrying out service, adjustments, repairs or dismantling.
10. Never operate the machine inside a closed building as this will otherwise risk suffocation from the engine’s exhaust gases.
11. Exercise caution when feeding material into the woodchipper. Do not feed metal, bottles, cans, stone, glass or other materials into the woodchipper. If other materials enter the woodchipper, stop the machine, switch off the engine, remove the ignition key, and wait until all moving parts have come to a standstill before removing the material. Inspect the machine for damage and loose parts before using the machine again.
12. Do not consume alcohol or substances that can affect your attention or coordination when using the machine. Contact your doctor with regard to the use of the machine in relation to taking prescription medicine.
13. Never permit any passengers on the machine.
14. Never allow children or unauthorized persons to use the machine or to be in the vicinity of the machine.
15. Do not reach into the rotor or feed chute when the engine is running. Fit and secure access guards before starting the engine.
16. Keep the work area clean and free of litter/waste to avoid the risk of sliding or falling over. Only use the machine on flat ground.
17. Never point the ejector spout at people, animals or property. The rotor can eject pieces of wood at speeds that can cause personal injury.
18. Do not move or transport the woodchipper when the rotor is turning.
19. Do not exceed the permitted transport speed.

Technical Specifications

Assembling

The woodchipper is supplied fully assembled.
The woodchipper is mounted on the tractor’s three-point hitch and connected to the tractor’s PTO shaft.
Lubricate well with grease all moving parts before using for first time.

Use

Since the woodchipper functions via power transmission from the tractor, the blade rotor starts automatically when the tractor starts.
Procedure in case of trapped material
Immediately stop the tractor and disconnect the PTO. Wait until all moving parts have stopped moving. The feed chute can now be reversed to free the trapped material. Alternatively, the cover to the blade shaft can be opened.

Maintenance

The blade shaft must be lubricated with suitable oil every 8 operating hours.
Bolts, nuts, etc., must be checked and tightened every 20 operating hours or as required.

Storage

The machine must be cleaned and all metal parts lubricated with a light oil to prevent rust formation.

Transport

The machine must be made secure against tipping over when transported. If the machine is transported in the tractor’s suspension, if required, the feed chute can be set to the transport position, so that the machine takes up less space on the road. However, this is not necessary in relation to the machine’s stability.

Disposal

The woodchipper must be dismantled and the individual material disposed of in accordance with applicable local regulations.

Exploded View Drawing and Parts List

BX42S component list

No.| Supplier code| Description| Quantity
1| GB/T 4329| Split pin 10| 3
2| BX42S-5| Implement bolt| 2
3| GB/T 97.1| Washer M22| 2
4| GB/T 93| Spring washer M22| 2
5| GB/T 6171| Bolt M22 x 1.5| 2
6| BX42S-6| Top bar bolt 19 x 76| 1
7| BX42S.3| Frame/chassis| 1
8| BX42S.6| Holder for counterknife| 1
9| GB/T 889.1| Nut M12| 7
10| GB/T 5783| Bolt M12 x 30| 7
11| GB/T 5783| Bolt M8 x 16| 19
12| BX42S-4| Counterknife| 1
13| BX42S-2| PTO guard| 1
14| GB/T 5783| Bolt M6 x 20| 8
15| GB/T 889.1| Nut M6| 10
16| BX42S-1| Fitting| 1
17| GB/T 5786| Bolt M14 x 1.5 x 45| 8
18| GB/T 7810| Flange bearing| 2
19| BX42S.5| Chipping disc| 1
20| JB/T 7940.1| Grease nipple| 2
21| BX42S-3| Blade| 4
22| BX42S.2-2| Rubber plate| 2
23| BX42S.2-1| Mounting plate| 1
24| GB/T 12| Bolt M8 x 25| 3
25| GB/T 889.1| Nut M8| 3
26| BX42S.2.1| Feed chute| 1
27| GB/T 889.1| Nut M10| 2
28| BX42S.4| Top casing| 1
29| GB/T 4329| Cotter pin| 1
30| BX42S.1-3| Washer| 1
31| BX42S.1-2| Washer| 1
32| BX42S.1-1| Washer| 1
33| GB/T 5783| Bolt M6 x 25| 2
34| BX42S.1.2| Locking device| 1
35| BX42S.1.1| Discharge chute| 1
36| JB/T 7274.4| Handle 8 x 32| 2
37| GB/T 802.1| Nut M8| 2
38| GB/T 12| Bolt M8 x 16| 4
39| BX42S.1-4| Ejector guard| 1

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