FALCON RIDGE Honda Pioneer 500 Soft Doors and Rear Window Instruction Manual
- June 3, 2024
- FALCON RIDGE
Table of Contents
FALCON RIDGE Honda Pioneer 500 Soft Doors and Rear Window
Instruction
Be sure to read these instructions thoroughly before opening and installing the doors and rear window. The installation is best done when the temperature is 70°F or warmer. If installed outside and in the cold weather, warming the adhesive Velcro strips just before installation is recommended.
-
Carefully open the carton and roll out the enclosure on a large flat surface that is clean and free of dirt or other material that may soil the textile or scratch the clear vinyl windows of the enclosure.
-
Check over the parts included in the carton with the parts list shown below:
- 2” Adhesive Velcro hook strips 16 each 3” long
- 2” Adhesive Velcro hook strips 2 each 9” long
- 2” Adhesive Velcro hook strips 2 each 34” long
- 2” Adhesive Velcro hook strips 1 each 38” long
- Screw snaps 13 each (1 extra)
- Cab enclosure 3 Pieces
If any parts are damaged or missing please contact customer service at 606-845-7439.
-
Begin by opening up the enclosure and with the help of another person drape the enclosure over the roll cage and arrange into the correct position.
-
You will have to remove the windshield and hard top (if installed) from the vehicle prior to installing the Soft Door Rear Window Combo. Before removing the windshield be sure to mark the locations of the windshield clamps with a china marker or tape.
-
Now start by getting someone to help hold the cab up to the roll cage and mark the locations for the Velcro around the top of the cab. Remove the cab, apply the adhesive Velcro to the roll cage tube and replace the cab.
-
You will notice double-sided Velcro strips sewn to the cab enclosure. At these locations, wrap the roll bar with one of the 3” adhesive Velcro strips. After wrapping the Velcro around the bar wrap the double-sided strip around the adhesive Velcro providing a very secure hold.
-
Now install the adhesive Velcro down the front of the doors; be sure you have already marked the locations of the clamps for your windshield prior to doing this. You will need to cut the Velcro tabs to fit around the clamps. Cut about an inch out of the Velcro tab and be sure to melt the edges with a lighter to prevent fraying.
-
Move to the rear of the cab and install the four snap studs into the plastic between the bed and the cab with a #2 Phillips screwdriver. Be sure to pull the cab down by hand and mark the location for the snap, this will ensure a tight fit when installed.
-
Now moving on to the doors you will have two more snaps on the bottom of each door and two at the front of the door; just install the screw snaps as you did across the rear of the cab.
-
Begin the rear window by placing the 38″ adhesive Velcro strip across the top rear bar of the roll cage. This will hold the top of the rear window in place as shown in the photo below.
-
Next attach the sides to the double-sided velcro tabs sewn along the rear of the doors as shown in the photo below.
-
Now just hang the rear window from the Velcro on the top bar and attach it down the sides. The bottom of the rear window has magnets that will attach to the frame.
Cleaning and Storage Recommendations
- Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
- It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a normal room temperature. It is best not to expose the Cab to either extreme hot or cold temperatures when storing.
- A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also be ordered.
Thank you for your purchase!
Return Policy
If for any reason you choose to return this product it must be returned within
30 days from date item is received. You MUST package the product exactly as it
was originally packaged from the factory to get a full refund for the product!
The vinyl windows should never be folded when packaging in the box or for
storage purposes. Lay all the windows on top of each other with the canvas
folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production
facility and must be in unused, factory new condition to receive refund – a
25% restocking fee will apply.
If ordered from Falcon Ridge please call at
606-845-7439 to gain a return
authorization number, use our preferred shipping carrier (UPS) to return the
item (unless the item is defective, you are responsible for paying the
shipping to return the item.) Any returns submitted to Falcon Ridge without a
return authorization number will be charged a 20% restocking fee. If ordered
from one of Falcon Ridge’s many distributors, you must first call them and see
what their return policy is. Once your item reaches our production facility,
our customer satisfaction team will inspect your item to ensure unused,
factory new condition. NOTE: All windshields must be returned with the
original protective film intact and not removed. Do NOT REMOVE if you have any
intentions of returning the item. Refund/ replacement of a windshield will
only be processed on items with original protective film or if the windshield
is defective.
Items must be properly packaged in the original shipping carton to protect
them during transit and ensure your returned item arrives back factory fresh,
and in new resalable condition (any returned items that have been used,
altered or damaged in any way will not be subject for a refund.) All contents
including instruction manuals, accessories, hardware, Velcro, etc. must be
included in your return shipment. Only items in OEM factory new condition will
be approved. Once returned items are received, credit will be issued to the
original credit card/ payment method used for the purchase. Outbound shipping
and return shipping cost will not be refunded. Please allow 4 to 6 weeks for
your refund to be processed.
Warranty
To The Owner of this Product:
Thank you for purchasing one of our Falcon Ridge Cab Enclosures, Tops &/or
Windshields! Below are the terms under which your product is covered under our
manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure,
tops and/or windshield due to defect of the product. Please refer to the
return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this
time frame we will gladly correct the problem or replace the enclosure, tops
&/or windshield. Upon submitting for the correction or replacement we will
need to receive pictures of the defect in material or workmanship along with
the receipt from the date of purchase.