FALCON RIDGE CF Moto ZForce 800 & 1000 Lower Door Inserts Instruction Manual

June 3, 2024
FALCON RIDGE

FALCON RIDGE CF Moto ZForce 800 & 1000 Lower Door Inserts

FALCON-RIDGE-CF-Moto-ZForce-800 &-1000 -Door-Inserts-PRODUCT-
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Instruction

Be sure to read these instructions thoroughly before opening and installing the CF Moto Z-Force Polycarbonate Door Panel Inserts.

  1. Check over the parts included in the cartons with the parts list shown below:

    • 1″ Bolts 16 each
    • Lock Nuts 16 each
    • Small Washers 36 each
    • 33” End Bulb Rubber Gasket 2 each
    • Backing plates 4 each
    • 12 x ¾ Phillips Head Screws 12 each
    • Front Door Panels (A) 2 each
    • Rear Door Panels (B) 2 each
      If any parts are damaged or missing please contact customer service at 606-845-7439.
  2. You will need a Drill with a 5/16” Drill Bit to complete this installation.

  3. Begin by peeling the protective masking from both sides of the panel. Then take the gasket and firmly place it around the sides and bottom.

  4. Now with the factory doors shut, place the panel on the inside of the door and fit it into place. Set it in place so that it is flush with the sides of the hole, then make sure that the top part with the holes is flat against the inside of the door. This will make the panel flip inward, this is fine. Now take a china marker or pencil and mark the location of at least two of the holes, one in front and one in back.

  5. Now remove the inner door skins of the Z-Force. You will see 7 Phillips head screws on the inside of  the door around the edges. Remove these making sure to put them someplace they won’t get lost. See photo below

  6. Once the panel has been removed drill the two holes with a 5/16” drill bit. Then temporarily bolt the  two panels together and mark the rest of the holes. Separate the two panels and drill out the remaining holes.

  7. Once all the holes are drilled, bolt the two panels back together. Included are backing plates that go on the inside of the factory door panel. The following pictures show where they should be installed.

  8. Bolt the inner door back in place to the outer door.

  9. Once the front door panels are in place install the Rear panels. Remove the doors first then position the panels in place so that all of the holes are covered. See photo below

  10. Finally take the Phillips screws and attach the rear panels to the vehicle as shown in the photos below.

  11.  Once the Rear Door Panels are secured replace the seats and the installation is complete.

Cleaning and Storage Recommendations

  1. Before removing the Cab for storage, make sure it is very clean in order to prevent scratching of the window panels. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Never rub the windows with a dry cloth or rag! Let the Cab dry thoroughly before attempting to roll for storage.
  2.  It is important that the Cab be rolled up for storage rather than folding. Folding will cause damage to the windows!!! Carefully roll up the Cab similar to the way it was when it was packed at the factory. On a large, clean and flat surface, fold the doors over the rear panel first, then, interleave the top and windshield on top of the doors. Begin rolling the Cab into a roll approximately 8 inches in diameter. Put the rolled Cab back into the carton for storage at a normal room temperature. It is best not to expose the Cab to either extreme hot or cold temperatures when storing.
  3. A special cleaner conditioner is available from Falcon Ridge that will greatly increase the service life of the Cab Enclosure. In addition, if additional hook and loop sets are needed, they can also be ordered.

Thank you for your purchase!

Return Policy

If for any reason you choose to return this product it must be returned within 30 days from date item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product!
The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production facility and must be in unused, factory new condition to receive refund – a 25% restocking fee will apply.
If ordered from Falcon Ridge please call at 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridge’s many distributors, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory new condition. NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective.
Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered or damaged in any way will not be subject for a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping cost will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

Warranty

To The Owner of this Product:
Thank you for purchasing one of our Falcon Ridge Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure, tops and/or windshield due to defect of the product. Please refer to the return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

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