FALCON RIDGE Full Size Polaris Ranger Crew Cab & Vented Windshield Instruction Manual

FALCON RIDGE Full Size Polaris Ranger Crew Cab & Vented Windshield

Instructions for Installation and Care of Ranger Crew Full Cab Enclosure

With Aero-vent Lexan Windshield

PO-08 &09Crew-FC04
CAUTION: Do not smoke inside the cab or expose the enclosure to direct flames. Product is FLAMMABLE.
Be sure to read these instructions thoroughly before opening and installing the enclosure. The installation is best done when the temperature is 70°F or warmer. The temperature affects the adhesive Velcro. If conditions prevent installing in warmer weather it helps to store the adhesive Velcro at room temperature prior to installation.

1. Carefully open the carton and unroll the enclosure on a large flat surface that is clean and free of dirt or other material.

2. Raise the bed prior to installing the cab enclosure.

3. Check over the parts included in the carton with the parts list shown below:

   • Velcro hook strips 12 each 3” long
   • Velcro hook strips 2 each 5” long
   • Velcro hook strips 2 each 10” long
   • Velcro hook strips 1 each 58” long
   • Snap studs 25 each (1 extra)

4. Loosely drape the enclosure over the roll cage. Now note the positions for the 6”, 5”, and 8” tabs up the front of the roll cage as well as the 9” double-sided Velcro strap. Clean the front downtube and apply the corresponding adhesive Velcro strips to the roll cage. The 9” double-sided strap will have a 6” adhesive strip that must be wrapped around the roll cage at the center downtube. Attach all sewn-in Velcro tabs to their respective adhesive Velcro strips applied to the front downtube, and wrap the two double-sided Velcro straps around the roll cage tube. See figs. 1 and 2.
   

5. Undo all Velcro attachments at the front of the vehicle to make room for the windshield, and install the Lexan windshield in accordance with the separate instructions provided. Reattach all Velcro at the front of the vehicle afterwards.

6. Raise the bed. Working your way to the rear of the roll cage, carefully fit the enclosure into position. Pull the lower edge of the rear panel down between the rear of the roll cage and the front of the bed. Apply the 58” adhesive Velcro strip across the chassis here, then attach the corresponding sewn-in Velcro tab on the enclosure to the adhesive Velcro strip on the chassis.

7. Mark the locations for the stud snaps on the fenders and side panels by carefully scribing where the snap caps hit the bodywork with an appropriate non-permanent marker. Install the stud snaps to the plastic body cladding using only a #2 Phillips screwdriver. DONOTUSE A POWER DRILL/DRIVER AS DAMAGE TO THE FUEL TANK CAN OCCUR.

8. To open and stow the doors, move the zipper fully rearward and fold the bottom portion of the doors up and attach to the two hook and loop strips. Then begin to form a vertical roll with the door by rolling it inward from the front edge toward the rear of the door. Secure in place using the two hook and loop straps sewn into the enclosure. Try to form a roll approximately 2” in diameter to assure that the door will not protrude while stowed.

Cleaning and Storage Recommendations

1. Before removing the enclosure for storage, make sure it is clean and dry, to prevent soiling the textile and scratching the clear vinyl windows. Clean with a soft rag or sponge using a mild liquid detergent soap and warm water solution. Let the enclosure dry thoroughly before attempting to roll for storage.
2. It is important that the enclosure be rolled up for storage rather than folding. Folding will cause undesirable creasing of both the enclosure textile and the clear vinyl windows. Carefully roll up the enclosure similar to the way it was when it was packed at the factory. Put the rolled enclosure back into the carton for storage at a normal room temperature. It is best not to expose the enclosure to either extreme hot or cold temperatures when storing.
3. A special cleaner/conditioner is available from Mammoth Designs that will greatly increase the service life of the cab enclosure. If needed, additional hook and loop sets are available, as well as other spare parts and hardware. Contact Mammoth Designs for information.
4. Transporting or trailering your UTV with the enclosure installed is not generally recommended. It is best to remove the enclosure before transporting your UTV.

Thank you for your purchase!

Return Policy
If for any reason you choose to return this product it must be returned within 30 days from date item is received. You MUST package the product exactly as it was originally packaged from the factory to get a full refund for the product!
The vinyl windows should never be folded when packaging in the box or for storage purposes. Lay all the windows on top of each other with the canvas folded in between and the paper (if available) on both sides of the windows.
All returned products will be inspected upon arrival at the production facility and must be in unused, factory new condition to receive refund – a 25% restocking fee will apply.
If ordered from Falcon Ridge please call at 606-845-7439 to gain a return authorization number, use our preferred shipping carrier (UPS) to return the item (unless the item is defective, you are responsible for paying the shipping to return the item.) Any returns submitted to Falcon Ridge without a return authorization number will be charged a 20% restocking fee. If ordered from one of Falcon Ridges many distributors’, you must first call them and see what their return policy is. Once your item reaches our production facility, our customer satisfaction team will inspect your item to ensure unused, factory new condition. NOTE: All windshields must be returned with the original protective film intact and not removed. Do NOT REMOVE if you have any intentions of returning the item. Refund/ replacement of a windshield will only be processed on items with original protective film or if the windshield is defective.
Items must be properly packaged in the original shipping carton to protect them during transit and ensure your returned item arrives back factory fresh, and in new resalable condition (any returned items that have been used, altered or damaged in any way will not be subject for a refund.) All contents including instruction manuals, accessories, hardware, Velcro, etc. must be included in your return shipment. Only items in OEM factory new condition will be approved. Once returned items are received, credit will be issued to the original credit card/ payment method used for the purchase. Outbound shipping and return shipping cost will not be refunded. Please allow 4 to 6 weeks for your refund to be processed.

Warranty

To The Owner of this Product:
Thank you for purchasing one of Falcon Ridge Cab Enclosures, Tops &/or Windshields! Below are the terms under which your product is covered under our manufacturer’s warranty.
30 Day Warranty which includes and is not limited to replacing the enclosure, tops and/or windshield due to defect of the product. Please refer to the return policy in this case for more information.
1 Year Warranty includes any defect in material or workmanship within this time frame we will gladly correct the problem or replace the enclosure, tops &/or windshield. Upon submitting for the correction or replacement we will need to receive pictures of the defect in material or workmanship along with the receipt from the date of purchase.

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