BURNHARD BARNEY DELUXE 2-Burner Gas Barbecue Deluxe User Manual

BURNHARD BARNEY DELUXE 2-Burner Gas Barbecue Deluxe

TECHNICAL SPECIFICATIONS

• Power: 11 kW in total
• Dimensions (W/H/D): 112 x 52 x 112 cm
• Weight: approx. 32 kg
• Nominal heat output (HO) burner: 7.5 kW
• Nominal heat output (HO) side burner: 3.5 kW
• Connected load per burner: 873 g/h
• Outlet pressure: 29 mbar
• Type of gas: Butane (G30) und Propane (G31)
• Equipment: 2 stainless steel burners, 1 infrared ceramic burner, porcelain enamelled casts iron grates for main grill area and side burner, warming rack, foldable shelf, lid thermometer, electric ignition of side burner
• Accessories: gas hose and pressure reducer (29 mbar), stainless steel basket, stainless steel basket side burner, rain cover and hooks

SAFETY INSTRUCTIONS

Please read through the operating instructions carefully before use and keep them for future reference.
INTENDED USE
This gas grill may only be used outdoors and in well-ventilated areas. Never use the gas grill inside a building, garage, or any other enclosed area.
General hazards

• Danger to children and persons with limited ability to operate equipment. This device is not inten-ded for use by children and persons with limited ability to operate equipment. It may only be used by persons who are able to operate equipment safely.
•  WARNING: Accessible parts may be very hot. Keep away from children.
• Do not make any changes to the device. Any changes to the device can lead to accidents. In addition, in this case the warranty on the product expires.

UNPACKING THE DEVICE
Danger to children. Danger to life through suffocation/ingestion. Keep the packaging material away from children. Dispose of it immediately. Keep small parts out of their reach.

CONNECTING THE GAS SYSTEM

•  This gas grill may only be operated with a pressure regulator. The enclosed pressure regulator was set for operation with LPG in the factory.
• The gas hose may need to be replaced if corresponding national requirements require it.
• Make sure that there is no ignition source, open fire, or similar nearby when replacing the gas cylinder.
• Ask for advice when buying or renting the gas cylinder from a store.
• The device must be connected as described in this manual. Make sure the gas hose is not kinked or chafed.
• Carry out the leak test procedure (see “Connecting the gas bottle”) in this manual before using the grill. Always carry out a leak test.

GENERAL SAFETY INSTRUCTIONS

Fire and explosion hazard

•  The device must be kept away from flammable materials during operation.

• Improper installation of the grill can be dange-rous. Follow the installation instructions care-fully.

• This gas grill is not intended for commercial use.

• Do not use charcoal, briquettes or lava stones in the gas grill. The unit must not be operated with natural gas.

• Do not smoke when handling the gas system. Do not place the gas cylinder near an open fire.

• Do not move the device during operation.

• Use the gas grill outdoors only. Make sure that the gas grill is protected from the wind.

• Keep the grill away from moisture, spraying water, and the like as well as from flammable materials.

• Set up the gas grill on a flat, stable, and fire-re-sistant surface.

• Protect the gas cylinder from strong sunlight.

• Check the hose and pressure regulator for cracks and damage before each use. Do not use the gas grill if the pressure regulator, hose, or cylinder is broken or leaking.

• Before each operation, check the burners for dirt and remove any dirt before operating the gas grill.

• Do not ignite the gas flame with an open flame. Use only the device’s electric lighter for ignition.

• To protect against gas escaping accidentally, the cylinder valve on the gas cylinder should only be open while the gas grill is in operation. Close the cylinder valve immediately when you switch off the gas grill.

• Make sure that the housing vents are not cover-ed under any circumstances.

• The surfaces of the gas grill become very hot during operation. Warn bystanders and keep children away from the gas grill.

• Always wear protective gloves as soon as the gas grill is in operation and the temperature
  of the hot components exceeds the ambient temperature by 50 ˚C.

• Never leave the gas grill unattended during operation.

• Close the gas cylinder valve immediately in the event of malfunction or gas leak.

• Every time the position of the gas grill is changed, the gas cylinder valve must be closed, and the cylinder removed from the gas hose to protect the regulator and the hose.

• Close the gas supply on the gas cylinder after use.

• The lid must always be open when the burner is ignited.

MAINTAINING THE GAS GRILL

Fire and explosion hazard

• The gas system may only be repaired and serviced by authorized specialist personnel. Do not make any changes to the gas grill or pressure regulator.
• Change the pressure regulator and hose after 2 years maximum, even if no external damage is noti-ceable. Make sure the pressure regulator is approved for the gas used and set to the correct outlet pressure (see specifications). A new hose may not be longer than 1.5 meters.

Measures in case of gas odour

• Close the gas supply, extinguish all open flames and open the lid.
• If the smell of gas is still present, keep away from the appliance and inform your gas supplier or the fire brigade.

Fire-fighting measures

• Get people around you to safety! If possible, close the valve on the gas cylinder. Cool the gas cylinder with water. Pay attention to your safety. Spontaneous, explosive reignition is possible.
• In case of fire, filled pressurised gas containers should be removed from the area threatened by the fire. If this is not possible, the compressed gas containers must be kept from overheating by suitable means, like spraying with water from a protected position.
• If a grease fire should break out, try (if possible) to switch off the burners, close the lid until the fire is extinguished.
• Caution: Never try to extinguish an oil or grease fire with water.
• Keep away from the source of the fire and inform the fire brigade immediately.

FIRST AID MEASURES

What to do in case of gas inhalation

• Inhaling high gas concentrations can lead to suffocation. Possible symptoms include loss of mobility and unconsciousness. The victim does not realise that he or she is suffocating. If inhaled in low con-centrations, the gas can cause dizziness, headaches, nausea, and problems with coordination.
• Move the victim to fresh air. Contact a doctor or rescue service. In case of respiratory arrest, initiate artificial respiration.

What to do in case of severe burns or scalds

• There is an acute risk of hypothermia and shock. Call the emergency services immediately!
• Immediately douse burning clothes with water or smother the flames with a thick blanket.
• Burns: leave clothes on the body.
• In case of scalding: remove clothing immediately.
• Cool the affected area with cold water for at least 15 minutes until the pain subsides.
• Cover the affected area with a sterile Metalline towel. Apply the Metalline-coated side to the injured skin and fix it loosely with a gauze bandage or a triangular cloth.
• Do not use “home remedies” such as ointments, powders, oils, disinfectants, etc.!
• Measures for minor burns or scalding
• Burns: remove clothing only if it does not stick to the body.
• In case of scalding: remove clothing immediately.
• Cool the affected area with cold water for at least 15 minutes until the pain subsides.
• Let small burns or scalds that haven’t formed blisters heal in the air, do not cover with a patch or bandage.

INSTRUCTIONS FOR TRANSPORT

Fire and explosion hazard

• If possible, do not transport the gas cylinder in vehicles in which the load compartment is not sepa-rated from the driver’s cab. The driver must be aware of the potential dangers of the cargo and must know what to do in the event of an accident or emergency.
• Transport the gas cylinder upright and secured against falling over and slipping.
• Make sure that the gas cylinder valve is closed tightly.

STORAGE INSTRUCTIONS

Fire and explosion hazard

• Store the gas cylinder out of reach of children.
• Keep the gas bottle away from oxidising gases and other oxidising substances.
• Escaping LPG is heavier than air and sinks to the bottom. Do not store the gas cylinder at home lower than ground level (for example, in the cellar, underground car park, etc.) or in unventilated places where escaping gas could accumulate.
• Protect the gas bottle from direct sunlight and other heat sources. Store the gas bottle at a tempera-ture of less than 50 °C in a well-ventilated, shady place and protected from weather influences.
• Store the gas cylinder upright and secured against falling over.
• Do not store spare/additional or disconnected gas cylinders under or near gas grills.
• The storage instructions also apply to empty gas cylinders. These still contain a residual amount of LPG.

PARTS INCLUDED

DESCRIPTION OF PARTS

MOUNTINGS

ASSEMBLING THE GAS GRILL

Risk of injury
When handling tools and building a grill, injuries to hands and fingers can always occur. Wear safety gloves during assembly to prevent injury.
Before starting assembly, remove all packaging materials and protective foils from the individual parts.

1. Assemble the sides for the base cabinet. Pay attention to the ho-les in the drawing to connect the correct braces.
2. Fasten the door stopper in the holes in the underbody.
3. Attach both side parts to the underbody.
4. Turn the base over and screw on the cross brace.
5. Insert swivel castors. Clip on axis, wheels and hub cap.
6. Loosen screws and screw on handle.
7. Place body (Ref #1), fix with screws (Ref # C) and attach knobs (Ref # 27).
8. The upper long screw (Ref # C) is mounted firmly and supports the body. The lower screws (Ref # A and Ref # C) are not com-pletely screwed in at this point – the side burner is attached here.
9. Remove the nuts and bolts, which connects the infrared ceramic bur-ner with the side burner housing. Disassemble and remove infrared ceramic burner from side burner housing. Mount the side part to the body.
10. Hook the side part on the screws and tighten the screws.
11. Tighten screws from inside to fix side panel.
12. Insert the gas hose into the recess and tighten the nut from behind. Route the electrical ignition cable under the side burner and plug it into the socket.
13. Insert the ceramic burner and fix it with the screws. A distance (gap) from the gas nozzle to the burner pipe is intended and correct.
14. Screw the hinges to the side table.
15. Turn the screws into the screw threads.
16. Hook side table.
17. Insert flame tamers.
18. Insert grids. Insert grease drip trays, attach hooks.
19. Carefully screw the thread from the end of the hose to the gas hose using pliers.
20. Only tighten the screw of the pres-sure reducer to the gas cylinder with your hands.
21. Unscrew the ignition cap. Insert an AA battery with the positive pole to top.

CONNECTING THE GAS CYLINDER

Fire and explosion hazard
The following parts are included. They comply with the applicable standard of the country in which the barbecue is supplied:

1.  Gas hose (pre-assembled): CE-approved hose line of sufficient length (maximum 1.5 m) that allows kink-free installation.
2.  Pressure regulator (pre-assembled on the gas hose): Permanently adjusted and CE-approved pressu-re regulator in accordance with DIN EN 16129, max. 1.5 kg/h, operating pressure 29 mbar, suitable for the gas cylinder used.
3.  Twist off the protective cap from the screw connection on the gas grill. Screw the coupling nut on the end of the hose onto the screw connection on the gas grill. Use a spanner to tighten the coupling nut.
4.  Place the gas cylinder in the trolley.
5.  Screw the coupling nut of the hose onto the fitting on the pressure regulator and tighten the connection with a spanner.
6.  Screw the coupling nut on the pressure regulator onto the screw connection on the gas cylinder. Tighten the coupling nut with your hand. To prevent damage to the seal, don’t use tools.

Permitted gas cylinder size for storage in the base cabinet:
5 kg (Height 420mm, diameter 200mm)

LEAK TEST

• Use a commercially available leak detection spray or paint brush and soapy water to check all connections (mixing ratio of soap to water 1:3).
• Open the gas cylinder valve. Bubbles will appear on all leaking points.
• Close the valve again.
• Tighten the nuts on both sides by hand again and repeat the leak test. If you still notice bubbles, clo-se the gas valve and consult a specialist dealer.

Repeat the leak test every time you change the gas cylinder.

ENERGY SAVING TIPS

1.  Turn the grill off as soon as you are done grilling.
2.  Preheat the grill with the lid closed for only 10-15 minutes (except for the first use).
3.  You do not need to preheat the grill longer than specified.

OPERATING THE GAS GRILL

Before you have a barbecue on the gas grill for the first time, clean the lid and the outer side of the fire box with a wet cloth to remove any residues from production and prevent them from burning in and let the burners burn for 30 minutes without grilling anything. Preservation residues are removed in this way. You need not worry if it results in a slight odour. This is harmless. Make sure the grill is adequately ventilated. Scrub the cast iron grates with a stainless-steel brush afterwards.
The colour inside the gas grill can change slightly. This is a natural process .

IGNITING THE GAS GRILL

1.  Open the grill lid.
2.  Turn all control knobs clockwise to the “OFF” position.
3.  Connect the pressure regulator to the gas cylinder.
4.  Open the gas cylinder valve and use a leak detection spray or soapy water to check for leaks bet-ween the gas pressure regulator and the gas cylinder.
5.  You can light the burners independently.
6.  Press and hold down one of the knobs while turning it anticlockwise to the “HI” position. You will hear a “click” sound and the burner should ignite. If it does not ignite right away, repeat this step 3 to 4 times.
7.  Warning: If the burner does not ignite after repeated attempts, turn the knob clockwise to the “OFF” position and close the gas cylinder valve. Wait
8. minutes and then start again from step 4.
9.  Once you have ignited the burner, repeat steps 6 and 7 with the other knob to ignite the second burner.
10.  Adjust the heat by turning the control knob to the desired setting between the highest (“HI”) and lowest (“LO”) levels.

USING THE INFRARED CERAMIC BURNER IN THE SIDE TABLE
Attention: The lid of the infrared ceramic burner installed in the side table must always be open before ignition or during operation. If you do not use the grill for a long time, remove the battery. It may leak and irreparably damage the ignition. The burner heats a ceramic stone perforated with small holes. The energy is stored by the stone, which allows particularly high temperatures to be reached. This way, you can easily make your steaks and bur-ger patties super crisp without affecting the core temperature.

1.  Unscrew the battery compartment on the control panel and insert an AA battery (pay attention to the correct polarity).
2.  Press and turn the large knob in the middle counterclockwise until you hear the gas entering.
3.  Count to 5 and light the burner by holding the electric igniter (button) on the battery holder for a few seconds.
4.  If the burner does not ignite, proceed exactly as with the stainless-steel burners.

SWITCHING OFF THE GAS GRILL

1.  Turn the knob clockwise to the “OFF” position.
2.  Close the gas cylinder valve and turn all knobs clockwise to the “OFF” position.

CLEANING THE GAS GRILL

CLEANING AFTER EACH USE
Close the lid and set both burners to “HI”. Let the grill burn for 15–25 minutes until there is no more smoke coming out of the grill. Turn off all burners and close the gas cylinder valve. Open the grill and use a stainless steel brush to scrub the iron grates.
Once the grill has cooled down, empty and clean the grease trap and tray.

Fire and explosion hazard

• Do not use any flammable cleaning agents.

• Remove the gas cylinder before cleaning the gas grill.

• Wait until the grill has cooled down completely before cleaning.

• Clean the grill after each use.

• Remove the grease trap and dispose the grease in an environmentally friendly manner.

• Wipe the stainless-steel surfaces and grates using a wet cloth or clean it with hot water.
  If necessary, use a mild detergent. Rinse with water and allow the gas grill to dry completely before the next use. Next, polish the stain-less-steel surfaces with a stainless-steel clea-ning agent.

• Use a brush to remove food particles from the burners.

• If in exceptional cases one of the nozzles is blocked, use a jet needle to clean it.

• If in exceptional cases the Venturi tube (gas-mi-xing pipe) is blocked, use a needle or pipe cleaner to clean it.

MAINTENANCE OF THE CAST IRON GRILL GRATES
The grill grates are enamelled. This layer protects against rust and prevents food from sticking to the gra-tes. Despite this protective layer, the grates can absorb and release grease and moisture. It is therefore advisable to let the grates burn-in as well.
BURNING-IN THE GRILL GRATES
Cast iron grill grates must be given some time to burn in to protect the metal from rust and enable a non-stick surface. The burn-in process of cast iron can be performed in 3 simple steps:

1.  Clean the cast iron grates with warm soapy water, rinse well, and wipe dry.
2.  Grease the grill grates completely. Use a fat with a high content of saturated fatty acids, e.g. coconut oil or peanut oil.
3.  Place the grates on the grill and let them burn-in for 45 minutes at the highest temperature with the lid closed. This burns the grease permanently onto the iron thus creating a protective patina.

MAINTENANCE AND CLEANING OF THE INFRARED CERAMIC BURNER
The ceramic stone cannot and must not be cleaned. Fat and meat juices that drip onto the burner will burn away. Discoloration of the stone and burnt-in areas are normal and do not affect the performance of the burner.

REGULAR MAINTENANCE

After grilling, you should prepare the grill for the next use. Let the grill burn freely at maximum heat with the lid closed to burn up any residues on the grates and then brush them off.
Follow the procedure below to do this:

1.  Remove all grilled food from the grill and set the grill to maximum heat with the lid closed. Let it burn freely for 10 to 25 minutes until no more smoke comes out of the grill.
2.  For tough stains, turn the cast iron grates such that the used side faces the bottom.
3.  Close the gas cylinder valve (rotate to OFF) and subsequently turn the control knobs to the OFF position.
4.  Next, use a long-handled brass wire brush to clean the grill. Make sure to wear grilling gloves or po-tholders since the grill is still very hot.
5.  Pour some rapeseed or sunflower oil on a cloth and rub it on the grates to prevent rust.

It is recommended that you clean the dirty spots on the edge of the cast iron grates separately every 2–3 times you use the grill. Here, you should first let the grill burn freely and then clean it using a stainless steel brush. To clean the dirty spots on the edges, remove the grates from the grill and scrub them care-fully under warm water (no detergent) using a wire sponge (pot sponge). Afterwards, use a cloth to dry them thoroughly, apply some oil, and place them back into the grill. If the grates are rusty, scrub the rusty surfaces with steel wool until you have completely removed all the rust. Next, wash the grates with water or warm soapy water, dry properly, and repeat the burning-in process. If possible, store the cast iron grates in a dry place during winter. General cleaning of the grill should be done every 3–4 months. You should let the grease residues burn, empty the grease trap, and clean the grease tray and grates every time you use the grill.

TROUBLESHOOTING

REPLACING THE STAINLESS-STEEL BURNERS
Identify the burner that is not functioning properly by checking the flame.

1.  Remove the screw from the burner and the screw from the center section.
2.  Clean or replace the defective burner(s).
3.  Put the burners back.

STORING THE GAS GRILL

• Store the gas grill in a dry room protected from frost. Close the grill hood and cover the unit to pro-tect it from dirt and damage.
• A cover protects your grill from the weather such as rain, hail, snow, wind and frost all year round.
• Always close the gas cylinder valve and keep it out of the reach of children.
• Bring the cast iron into the house/flat during the winter season to prevent rust.
• Also observe the instructions for storage in the safety instructions section.

CUSTOMER SERVICE

In principle, our products have a legal warranty duty of 2 years. Further claims can only be processed in conjunction with a proof of purchase. Wearing parts exclude any warranty claims, when usual abrasion has occurred. The durability is determined by the respective handling and use of the products and is thus variable.
For questions concerning handling and functionality of our products, please contact our customer-ser-vice:

• Free hotline for Germany/Austria only: 0800 270 70 27
• From other EU countries: +49 211 – 749 55 10*
• *Different costs may apply.
• E-Mail: service@burnhard.de
• Internet: www.burnhard.de

References

• burnhard.com/nl
• Grills und Grillzubehör von Grillern für Griller | Burnhard

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>