TSI TC-55 GP Tire Cutter Instruction Manual

June 5, 2024
tsi

TIRE SERVICE INTERNATIONAL
OPERATING MANUAL
TC -50 & TC -55 TIRE CUTTERS TSI TC 55 GP Tire
Cutter

The instructions and warnings contained in this manual should be read and understood before using or operating this tool. Do not allow anyone to use or operate this tool until they have read this manual and have developed a thorough understanding of how this tool works. Failure to observe any of the following instructions could result in severe personal injury to tool users and bystanders, or cause damage to the tool and property. Keep this manual for future reference.

WARNING! – Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. it
WARNING! – Personal Protective Equipment: Safety goggles, gloves, non- skid shoes, and hearing protection.
WARNING! – Keep bystanders and children out of the work area while operating this tool.
**   WARNING! -Always keep work clean, uncluttered, and well lit. Do not work on floor surfaces that are slippery.
WARNING! – Do not operate this tool if you are tired or under the influence of alcohol, drugs, or medications that could affect your ability to use the tool properly.
WARNING! – Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted (Including warning label). If the unit appears damaged in any way, is missing parts, or operates abnormally, it shall be removed from service immediately. All units that have been dropped, impacted suddenly, or dented should be removed from service.
WARNING! – The warnings, cautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood that common sense and caution are factors that cannot be built into this product but must be applied by the operator.
**
  WARNING! – Operate in an area with adequate ventilation
WARNING! – Please dispose of all waste and tires according to the laws governing your location

Label Description

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GENERAL INFORMATION

CAUTION: Operation of this machine for use other than cutting tires is strictly prohibited. Stay clear of all moving parts when in use.
General: Do Not Allow Water or Moisture to come into contact with the Engine, Electric Motor, Electrical Control System or any Electrical Components. Cover Engine and Electrical components if the machine is to be washed. Disconnect Electrical Power Supply and use the proper Lock Out Tag Out (LOTO) established by your company before doing any maintenance. Contact the Engine manufacturer for proper procedures for maintenance and repairs.
Power Choices: 18 HP B&S gasoline engine with an electric start 10 HP, 3 Phase, 30 AMP, 440 V/230 V, 60 Hz/50 Hz 10 HP, Single Phase
TC-50 ONLY 10 HP, B&S gasoline engine 3 HP, Single Phase, 220 V, 60 Hz/50 Hz
Electric Wiring: Motor rotation must be clockwise when looking at end of the motor. If the motor runs counter-clockwise reverse the wires as indicated on the motor plate diagram.

Primary Features

TSI TC 55 GP Tire Cutter - fig

SET-UP INSTRUCTIONS

Choose a non-slip surface that is level and has at least 5 feet around the footprint of the unit to prevent injury from flying debris. To uncrate the machine, cut the bands and remove the sidewalls and top of the crate. Unbolt the unit from the pallet and remove it.
Check fluid levels

TSI TC 55 GP Tire Cutter - fig 1

NOTICE: It is advised to use the holes in the mounting base angles to properly secure this unit for operation.

OPERATING INSTRUCTIONS

Wear Personal Protective Gear for eye, ears, feet and hands.
Care should be taken to load and unload tires to reduce bending and lifting. Use proper lifting techniques when using the Tire Cutters.

  • Size up the load, ask for help if needed
  • Lifting loads heavier than 50 lbs will increase the risk of injury.
  • Lift items close to your body from a low position.
  • Lift using your legs
  • Carry the load close to your body from mid-thigh to mid-chest
  • Avoid twisting, reaching or turning
  • Information acquired from the US Dept. of Labor: Materials Handling Guidelines

CAUTION! Do not leave the unit “ON” and unattended.
Cutting:
Start the engine or turn Power on.
To cut tire place it on support table with engine/motor running pull on both control handles. The shear arm will come down and cut through one side of the tire as shown.

TSI TC 55 GP Tire Cutter - fig 2

The machine should be turned off prior to removing any debris
Turn tired 180° and cut tire again. Repeat turning and cutting the tire until the pieces of tire suit your needs. You can also cut down through the center of several pieces of tire treads. Keep the support table clear of debris for safe operation. Periodically make a visual check on moving parts to see no debris interferes with their movement.

MI MAINTENANCE INSTRUCTIONS

For maintenance shut off the engine. Unplug the Electric unit from the power source. Follow engine manufacturers recommended maintenance requirements. Replace engine oil, oil filter, air filter and gas filter every 6 months. Replace Hydraulic oil filter element TSI# 10130E every 6 months. Drain and replace Hydraulic oil from the reservoir once per year with SAE 20 or SAE 30 Automatic Transmission Fluid. Grease unit as indicated:

TSI TC 55 GP Tire Cutter - fig 3

MAINTENANCE INSTRUCTIONS

TSI TC 55 GP Tire Cutter - fig 4

Female Shear Bar Adjustment:
As the steel belting from a tire starts to string out and not cut properly the original bar edges will eventually need to be adjusted. To do this run the unit and stop the Male Shear Arm in position as shown above. Shut off or unplug the unit. Loosen the 1/2″ Bolts (7) on one side of the unit and loosen the (6) Lock Nuts for the Socket Head Screws. Use an Allen Head wrench to adjust the Socket Head Screws to drive the Female Shear Bar securely flush against the Male Shear Arm and tighten the Lock Nuts. Do this for both sides. There should be zero clearance between the Male and Female Shears.
Changing the Female Shear Bars:
Each Female Shear Bar has 4 available cutting edges. Run the unit and stop the Male Shear Arm in position as shown above. Shut off or unplug the unit. Remove the 1/2″ Bolts from both sides as well as both Female Shear Bars. Loosen the Locking Nuts and back out the Socket Head Screws so there’s access to clean the mounting surface. It’s a good idea to use Emery cloth to scrape the mounting surface as clean as possible. Reposition each Female Shear Bar by choosing a newer edge to use for cutting. Loosen the 1/2″ Bolts (7) on one side of the unit and loosen the (6) Lock Nuts for the Socket Head Screws. Use an Allen Head wrench to adjust the Socket Head Screws to drive the Female Shear Bar securely flush against the Male Shear Arm and tighten the Lock Nuts. Do this for both sides. There should be zero clearance between the Male and Female Shears. Maintaining the Male Cutter Bar:
The Male Cutter Bar may be turned end for end if it shows areas of wear. After turning it around make sure to readjust the Female Shear Bars as stated above.
Use proper LOTO (Lock Out Tag Out) procedures as mandated by your company’s safety policies. Wear Personal Protective gear during maintenance procedures. Proper hand, foot, and eye protection are recommended. Disposal and storage of all fluids and debris is the end users’ responsibility to meet local and government regulations.
Maintain reservoir oil level 3″(7.62 cm) from the top with any brand or type of automatic transmission fluid. The machine comes with AMSTAR automatic transmission fluid. MSDS information for the hydraulic fluid in the Tire Cutter can be found on page 9 of this manual. Avoid contact with eyes, skin, and inhalation.
Change the hydraulic filter every 6 months. Use a 10 Micron hydraulic filter. To reorder TSI’s Hydraulic filter element is part #10130E. The hydraulic filter is a 10-micron hydraulic filter. Please reference the model and serial

of your machine when ordering parts.

Change oil filter every 6 months
TSI TC 55 GP Tire Cutter - icon 4

SAFETY DATASHEET

Section 1. Identification

Western Petroleum 1200 North Concord So. St. Paul, MN. 55075
Product name: ATF-DM (Dexron Ill, Mercon)
Common name: Automatic Transmission Fluid.
Commercial name: Lubricating Oil.
Chemical family: Hydrocarbon.
Relevant identified uses of the substance or mixture and uses advised against
Transmission lubricant.

CHEMTREC • . 1-800-424-9300
Technical Information • . 1-651-457-3305 SDS
Information • . 1-651-457-3305
SDS no • . 1019-E1A0.4
Revision Date • . 5/1/2015

Section 2. Hazards Identification

OSHA/HCS status: This material is considered hazardous by the OSHA Hazard Communication Standard (29 CFR 1910.1200).
Classification of the substance or mixture: SKIN CORROSION/IRRITATION – Category 2 SERIOUS EYE DAMAGE/ EYE IRRITATION – Category 2B SPECIFIC TARGET ORGAN TOXICITY (SINGLE EXPOSURE) (nose/sinuses) (oral) – Category 2 SPECIFIC TARGET ORGAN TOXICITY (SINGLE EXPOSURE) (nose/sinuses and throat) (inhalation) -Category 2 SPECIFIC TARGET ORGAN TOXICITY (SINGLE EXPOSURE) (Respiratory tract irritation) – Category 3
GHS label elements Hazard pictograms:
Signal word: Warning
Hazard statements: Causes skin and eye irritation. May cause damage to organs if inhaled. (nose/sinuses, throat) May cause damage to organs if swallowed. (nose/sinuses) May cause respiratory irritation.
Precautionary statements General: Read the label before use. Keep out of reach of children. If medical advice is needed, have the product container or label at hand.
Hazardous Material Information System (U.S.A.) Health: 2 Flammability: 1 Physical hazard: 0
National Fire Protection Association (U.S.A.) Health : 2 Flammability : 1 Instability : 0

Section 3. Composition/information on ingredients

Substance/mixture: Mixture
Chemical Name: Lubricating Oil.
Other means of identification: Automatic Transmission Fluid.

Ingredient name % CAS number
Alkyl phosphites 5-10

Any concentration shown as a range is to protect the confidentiality or is due to batch variation. There are no additional ingredients present that, within the current knowledge of the supplier and in the concentrations applicable, are classified as hazardous to health or the environment and hence require reporting in this section.
Occupational exposure limits, if available, are listed in Section 8.

Section 4. First-aid measures
Description of necessary first aid measures
Eye contact : If material comes in contact with the eyes, immediately wash the eyes with large amounts of water for 15 minutes, occasionally lifting the lower and upper lids. Get medical attention.
Inhalation: If a person breathes in large amounts of material, move the exposed person to fresh air at once. If breathing has stopped, perform artificial respiration. Keep the person warm and at rest. Get medical attention as soon as possible.
Skin contact:   If the material comes in contact with the skin, wash the contaminated skin with soap and water promptly. If the material penetrates through clothing, remove the clothing and wash the skin with soap and water promptly. If irritation persists after washing, get medical attention immediately.
Ingestion:  If material has been swallowed, do not induce vomiting. Get medical attention immediately.
Most important symptoms/effects acute and delayed Potential acute health effects
Eye contact: Causes serious eye irritation.
Inhalation: It May cause damage to organs following a single exposure if inhaled.  May cause respiratory irritation.
Skin contact:  Causes skin irritation.
Ingestion:  May cause damage to organs following a single exposure if swallowed. Irritating to mouth, throat, and stomach.
Over-exposure signs/symptoms
Eye contact: Adverse symptoms may include the following: pain or irritation, watering, and redness.
Inhalation: Adverse symptoms may include the following: respiratory tract irritation, and coughing.
Skin contact:  Adverse symptoms may include the following: irritation, and redness.
Ingestion: No known significant effects or critical hazards.
Indication of immediate medical attention and special treatment needed, if necessary
Notes to physician: Treat symptomatically. Contact poison treatment specialist immediately if large quantities have been ingested or inhaled.
Specific treatments:  No specific treatment.
Protection of first-aiders: No action shall be taken involving any personal risk or without suitable training. If it is suspected that fumes are still present, the rescuer should wear an appropriate mask or self-contained breathing apparatus. It may be dangerous to the person providing aid to give mouth-to-mouth resuscitation.
See toxicological information (Section 11)
Section 5. Fire-fighting measures
Extinguishing media: Use water spray to cool fire exposed surfaces and to protect personnel. Foam. dry chemical or water spray (fog) to extinguish fire.
Suitable extinguishing media:  None known.
Unsuitable extinguishing media: Toxic fumes gases or vapors may evolve on burning.
Specific hazards arising from the chemical: No specific data.
Hazardous thermal decomposition products: When fighting fires wear full turnout gear and self contained breathing apparatus.
Special protective actions for fire-fighters:  Water may cause splattering. Material floats on water.
Special protective equipment for firefighters:  Not applicable.

Section 6. Accidental release measures
Personal precautions, protective equipment, and emergency procedures
For non-emergency personnel: Keep unnecessary and unprotected personnel from entering. Avoid breathing vapor or mist. Provide adequate ventilation. Wear an appropriate respirator when ventilation is inadequate. Put on appropriate personal protective equipment.
Methods and materials for containment and cleaning up
Spill: Contain dikes or absorbents to prevent migration to sewers/streams. Take up the small spill with dry chemical absorbent; large spills may require a pump or vacuum prior to absorbent. May require excavation of severely contaminated soil.
Section 7. Handling and storage
Precautions for safe handling: Put on appropriate personal protective equipment (see Section 8). Do not get in eyes or on skin or clothing. Do not breathe vapor or mist. Do not ingest. Use only with adequate ventilation. Wear appropriate respirator when ventilation is inadequate.
Protective measures:  Eating, drinking and smoking should be prohibited in areas where this material is handled, stored and processed. Workers should wash hands and face before eating, drinking and smoking.
Advice on general occupational hygiene, Conditions for safe storage, including any incompatibilities:
Handling temperatures should not exceed 175°F (80°C). Do not store above the following temperature: 113°C (235.4°F). Odorous and toxic fumes may form from the decomposition of this product if stored at excessive temperatures for extended periods of time. Store in accordance with local regulations. Store in a dry, cool and well-ventilated area, away from incompatible materials (see Section 10). Use appropriate containment to avoid environmental contamination.
Section 8. Exposure controls/personal protection
Control parameters Occupational exposure limits

Ingredient name Exposure limits
Distillates (petroleum), hydrotreated light paraffinic **OSHA PEL (United

States, 6/2010). TWA: 5 mg/m3 8 hours. ACGIH TLV (United States, 3/2012). TWA: 5 mg/m3 8 hours. Form: Inhalable fraction
NIOSH REL (United States, 6/2009).** TWA: 5 mg/m3 10 hours. Form: Mist STEL: 10 mg/m3 15 minutes. Form: Mist

Appropriate engineering controls : Use only with adequate ventilation.
Environmental exposure controls : Emissions from ventilation or work process equipment should be checked to ensure they comply with the requirements of environmental protection legislation.
Individual protection measures
Hygiene measures : Wash hands, forearms and face thoroughly after handling chemical products, before eating, smoking, and using the lavatory and at the end of the working period. Ensure that eyewash stations and safety showers are close to the workstation location.
Eye/face protection Skin  protection: Recommended: Splash goggles and a face shield, where splash hazard exists.
Hand protection: 4 – 8 hours (breakthrough time): Nitrile gloves.
Body protection:  Recommended: Long-sleeved coveralls.
Other skin protection:  Recommended: Impervious boots.
Respiratory protection: If ventilation is inadequate, use a NIOSH- certified respirator with an organic vapor cartridge and P95 particulate filter.

Section 9. Physical and chemical properties
Appearance
Physical State: Liquid.
Color : Red or yellow.
Odor : Mild.
Odor threshold : Not available.
pH : Not available.
Melting point : Not available.
Boiling point: Not available.
Flashpoint : Closed cup: >193°C (>379.4°F)
Flammability: Not available.
Lower and upper: explosive (flammable) limits are not available.

Relative density : 0.85 to 0.88
Evaporation rate : <1 (Ether = 1)
Solubility : Not available.  : Insoluble
Solubility in water : Not available.
Partition coefficient: n-octanol/water : >260°C (>500°F)
Auto-ignition temperature : Not available.
Decomposition temperature : Not available.
SADT Viscosity  : Not available.
Vapor pressure : <0.13 kPa (<1 mm Hg) (68°F)
Vapor density  : Not available.

Section 10. Stability and reactivity
Reactivity : No specific test data related to reactivity is available for this product or its ingredients.
Chemical stability : The product is stable.
Possibility of hazardous reactions : Under normal conditions of storage and use, hazardous reactions will not occur.
Conditions to avoid : No specific data.
Incompatible materials : Reactive or incompatible with the following materials: oxidizing materials.
Hazardous decomposition products : Under normal conditions of storage and use, hazardous decomposition products should not be produced.

Section 11. Toxicological Information
Information **
on toxicological effects
Acute toxicity
There is no data available.
Irritation/Corrosion
Skin: There is no data available.
Eyes: There is no data available.
Respiratory: There is no data available.
Sensitization
Skin: There is no data available.
Respiratory: There is no data available.
Mutagenicity
There is no data available.
Carcinogenicity
There is no data available.
Reproductive toxicity
There is no data available.
Teratogenicity
There is no data available.
Specific target organ toxicity (single exposure)
There is no data available
Specific target organ toxicity (repeated exposure)
There is no data available.
Aspiration hazard
There is no data available.
Information on the likely routes of exposure** : Dermal contact. Eye contact. Inhalation. Ingestion.

Section 12. Ecological Information
Toxicity
There is no data available.
Persistence and degradability
There is no data available.
Bioaccumulative potential
There is no data available.
Mobility in soil Soiilwater partition coefficient (Koc) : There is no data available.
Other adverse effects : No known significant effects or critical hazards.
Section 13. Disposal considerations
Disposal methods : Disposal of this product, solutions and any by- products should comply with the requirements of environmental protection and waste disposal legislation and any regional local authority requirements.
Section 14. Transport information

DOT IDENTIFICATION NUMBER Not applicable.| DOT proper shipping name|  Not applicable.
---|---|---
DOT Hazard Class(es) Not applicable.| PG Not applicable.|  DOT EMER. RESPONSE GUIDE NO. Not applicable

Section 15. Regulatory information
U.S. Federal regulations : TSCA 8(a) CDR Exempt/PartIal exemption: Not determined
United States Inventory (TSCA 8b): Not determined.
Clean Air Act Section 602 Class I Substances: Not listed DEA List I Chemicals (Precursor Chemicals): Not listed
Clean Air Act Section 602 Class II Substances: Not listedDEA List II Chemicals (Essential Chemicals) : Not listed
Clean Air Act Section 112(b) Hazardous Air Pollutants (HAPs) : Not listed
SARA 3021304
Composition/information on ingredients
No products were found.
SARA 304 RQ: Not applicable
SARA 311/312 Classification: Immediate (acute) health hazard
Composition/information on ingredients

Name| %| Fire hazard| Sudden
release of pressure| Reactive| Immediate (acute) health hazard| Delayed (chronic)
health hazard
---|---|---|---|---|---|---
Alkyl phosphites| 5 – 10| No.| No.| No.| Yes.| No.

SARA 313: This product (does/not) contain toxic chemicals subject to the reporting requirements of SARA Section 313 of the Emergency Planning and Community Right-To-Know Act of 1986 and of 40 CFR 372.

Product name CAS number %
Not applicable.

SARA 313 notifications must not be detached from the SDS and any copying and redistribution of the SDS shall include copying and redistribution of the notice attached to copies of the SDS subsequently redistributed.
State regulations
Massachusetts: The following components are listed: Distillates (petroleum), hydrotreated light paraffinic
New York-: None of the components are listed.
New Jersey: The following components are listed: Distillates (petroleum), hydrotreated light paraffinic; Distillates (petroleum), hydrotreated heavy paraffinic
Pennsylvania: None of the components are listed.
California Prop. 65: No products were found.
Section 16. Other information
Revision date: 02/03/2010 Supersedes:02/03/2010
Revised Section(s): 08/15/2014 : 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16. Prepared by : KMK Regulatory Services Inc.
Notice to reader
THE INFORMATION CONTAINED IN THIS SDS RELATES ONLY TO THE SPECIFIC MATERIAL IDENTIFIED. IT DOES NOT COVER THE USE OF THAT MATERIAL IN COMBINATION WITH ANY OTHER MATERIAL OR IN ANY PARTICULAR PROCESS. IN COMPLIANCE WITH 29 C.F.R. 1910.1200(g), CHS HAS PREPARED THIS SDS IN SEGMENTS, WITH THE INTENT THAT THOSE SEGMENTS BE READ TOGETHER AS A WHOLE WITHOUT TEXTUAL OMISSIONS OR ALTERATIONS. CHS BELIEVES THE INFORMATION CONTAINED HEREIN TO BE ACCURATE, BUT MAKES NO REPRESENTATION, GUARANTEE, OR WARRANTY, EXPRESS OR IMPLIED, ABOUT THE ACCURACY, RELIABILITY, OR COMPLETENESS OF THE INFORMATION OR ABOUT THE FITNESS OF CONTENTS HEREIN FOR EITHER GENERAL OR PARTICULAR PURPOSES. PERSONS REVIEWING THIS SOS SHOULD MAKE THEIR OWN DETERMINATION AS TO THE MATERIAL’S SUITABILITY AND COMPLETENESS FOR USE IN THEIR PARTICULAR APPLICATIONS.

Warranty Statement & Return Policy

Warranty & Workmanship you can depend on.
With over 30 years of manufacturing experience, we maintain the ability to provide competitive prices while employing and manufacturing the majority of our products in the USA. Pride in our workmanship and stand behind each and every product is not just our claim but our uncompromising responsibility.
Tire Service International equipment is warranted to be free from defects in materials and workmanship for a period of one year from the date of original purchase to the original owner. Repair labor is warranted for 90 days from the date of original purchase. Bushings, blades, bearings and normal wear and tear are not covered under warranty. Careless handling, negligence, misuse, abuse, mutilation, improper operation, making unauthorized repairs, additions, and or alterations automatically cancel this warranty and relieves TSI of any obligation. Cheetah tanks claimed to be defective while under warranty will be evaluated at our manufacturing plant and either repaired if possible or exchanged and returned or credit issued to the customer account at our discretion. Damage resulting from dropping the tanks will not receive warranty consideration. Warranty parts need to be returned prepaid to the plant for credit. Any replacement parts shipped from the plant will be shipped at the customer’s expense. Machines requiring warranty work must be brought to the manufacturing plant in 201 Chelsea Rd, Monticello, MN or to a repair facility authorized by TSI.
Return Policy:
►WARNING!! Goods returned without an RGA will be refused. A Returned Goods Authorization form must be obtained before returning any material or goods. All non-warranty returns will be subject to a 15% restocking fee plus any additional charges for reconditioning/repacking.

SPECIFICATIONS

POWER SUPPLY & HYDRAULICS
TC-50

Unit Footprint: 24″ x 40″
Cylinder Bore & Stroke: 5″ x 12″
Cycle Time: 15 seconds approx.
System Pressure: 2,800 PSI Max

TC-55/TRC-55

Unit Footprint: 19″ x 48″
Cylinder Bore & Stroke: 6″ x 16″
Cycle Time: 14 seconds approx.
System Pressure: 2,800 PSI Max

MACHINE DIMENSIONS

TC-50

Size: 58″ High x 64″ Deep x 48″ Wide
Weight: 1070 lbs. Approx.
Power of Unit: Gas 10 HP Briggs & Stratton
Power of Unit: Electric 3 HP, Single Phase, 220V, 60Hz /50Hz

TC-55/TRC-55

Size: 67″ High x 74″ Deep x 57″ Wide
Weight: 1430 Lbs. Approx.
Power of Unit: Gas  18 HP Briggs&Stiatton
Power of Unit: Electric  10 HP, 3 Phase, 30 Amp, 440 V/230 V, 60 Hz/ 50 Hz

10 HP, Single Phase

( TIRE SERVICE INTERNATIONAL )
800.223.4540
3451 S. 40th St, Phoenix, AZ I www.buytsi.com
Fax: 602.437.5025 I
Email: [email protected]
Made in the USA at our plant in Monticello, MN

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