POWER FIST 8158321 20 Ton Multi-Positional Hydraulic Bottle Jack Instruction Manual

: June 5, 2024
: POWER FIST

Table of Contents

POWER FIST 8158321 20 Ton Multi-Positional Hydraulic Bottle Jack
SPECIFICATIONS
INTRODUCTION
HYDRAULIC PRECAUTIONS
OPERATION
CARE & MAINTENANCE
TROUBLESHOOTING
PARTS BREAKDOWN
PARTS LIST
References
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POWER FIST 8158321 20 Ton Multi-Positional Hydraulic Bottle Jack

SPECIFICATIONS

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

INTRODUCTION

The 20 Ton Multi-Positional Hydraulic Bottle Jack is capable of operating in a vertical or horizontal position and at an angle.

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

WORK AREA

Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
Keep anyone not wearing the appropriate safety equipment away from the work area.
Store unused tools properly in a safe and dry location to prevent rust or damage. Lock tools away and keep out of the reach of children.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
Wear gloves that provide protection based on the work materials or to reduce the effects of tool vibration.
Wear protective clothing designed for the work environment and tool.
Non-skid footwear is recommended to maintain footing and balance in the work environment.
. Wear steel toe footwear or steel toe caps to prevent a foot injury from falling objects.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.
Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
Do not use the tool if any parts are damage broken or misplaced. Repair or replace the parts.
Do not overload the jack beyond its rated load capacity (see Specifications).
Do not use a handle extension for the jack handle.
Rest the jack’s base on a firm, level surface capable of sustaining the load. Keep the surface clean and free from debris.
Make sure the saddle is fully positioned under the load before operating.
Make sure the load is stable, so it does not shift when lifting or lowering.
Make sure there is enough clearance around the jack and the load during lifting or lowering actions.
Before lifting a vehicle, apply the emergency brake and block all wheels.
Support the load with jack stands or a support structure of adequate capacity immediately after lifting. Never work under a load without additional support devices.
The jack must remain in a static position for lifting and lowering loads. Never move a load that is elevated on the jack. Ensure the load remains stable at all times.
Do not push a load off the jack; lower carefully
Before lowering load, ensure that there are no obstructions underneath and that all people are standing clear.
Do not place your hands between the moving components.
Never allow load to tilt on the jack as the jack may kick out causing injury to the operator and/or cause the load to fall.
Inspect the tool before each use. DO NOT use if bent, broken, cracked, leaking or otherwise damaged, any suspect parts are noticed or it has been subjected to a shock load.
DO NOT use the jack if damaged or it was subjected to a dynamic shock load. This is a sudden and unexpected load or force applied to the jack. Have the jack inspected and repaired by a qualified service technician.

HYDRAULIC PRECAUTIONS

DANGER! Seek immediate medical attention if hydraulic fluid under pressure penetrates your skin. See Injection Injury precautions for instructions before using a pressurized hydraulic system.
Do not touch or handle hydraulic hoses or components while under pressure. Hydraulic fluid escaping under pressure has sufficient force to penetrate your clothing and skin. A pinpoint hole may inject hydraulic fluid into your body. Seek immediate medical attention if this occurs (see Injection Injury).
Never exceed the hydraulic system’s load capacity (see Specifications).
Do not adjust the hydraulic system’s relief setting. The settings are preset by the factory.
Hydraulic oil under pressure is hot and can cause a burn injury if touched, sprayed or spilled. Allow the hydraulic system to cool before conducting maintenance.
Hydraulic components require regular inspection. Release all pressure from the system before you inspect it. Replace damaged hydraulic parts with identical manufacturer’s components.
Do not attempt makeshift repairs to a hydraulic system. Such repairs can fail suddenly and create a hazardous condition.
Hydraulic fluid has a combustible flash point of 200°F (93°F). Do not expose the fluid to an ignition source
Change your clothing immediately if sprayed with hydraulic fluid. Store clothing or rags contaminated with hydraulic fluid in an approved metal safety can with a spring-closing lid and venting designed to contain a fire.
Only use hydraulic fluid in the pump. Do not substitute or mix brake fluid, or any other fluid, with the hydraulic fluid. This can result in a pump failure and injure the user or bystander. It may also damage the pump.

INJECTION INJURY

DANGER! Seek immediate, professional medical treatment if fluid penetrates your skin. It may feel like a pricking or sting. Do not wait for the appearance of symptoms. A toxic reaction can occur from the exposure. Delay in treatment can lead to amputation or death. Inform the medical staff that you have a fluid penetration injury as soon as you arrive at the medical facility. The severity of the symptoms will depend on the type of fluid injected. Bring the Safety Data Sheet for the fluid with you to the medical facility if possible.

INJECTION PRECAUTIONS

Fluid can penetrate the skin at 100 PSI pressure.
Fluid escaping under pressure from the tool has sufficient force to penetrate your clothing and skin.
Follow the precautions below to avoid an injection injury.
Always check for leaks wearing a face shield, safety goggles, rubberized gloves and protective clothes.
Release all pressure from the system before you inspect it.
Do not use your hands to detect a fluid leak. Use a large piece of wood, cardboard or paper and watch for discolouration.
Replace damaged parts with identical manufacturer’s components to ensure it is rated to handle the pressure.

UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury. Remove the parts and accessories from the packaging and inspect for damage. Make sure that all items in the contents are included

OPERATION

Numbered references in parenthesis (#1) refer to the included Parts List.

RAISING A LOAD

WARNING! Do not place any part of your body under the load without jack stands in place. The bottle jack is not designed to maintain heavy loads for long periods of time
Place the jack on a hard level surface capable of handling the load.
Close the release valve (Fig. 1). Insert the slotted end of the handle (#26) over the valve and twist to the right.
Insert the upper handle (#27) into the lower handle (#26). Insert the handle into the handle receiver.
Pump to raise the ram. Stop just before the ram contacts the load’s lift point. Inspect the ram’s position and adjust if necessary.
Pump slowly until the ram is supporting the load. Continue to pump as normal to lift the load to the desired height.
Position supports like jack stands if the load will remain off the ground for an extended period. Consult the manual for the support device for proper placement.

LOWERING A LOAD

WARNING! Dynamic shock loads are created by quick opening and closing of the release valve when lowering the load.
The resulting overload may cause the hydraulic system to failure, which could result in severe personal injury and/or property damage.
Before lowering the load or vehicle, ensure that there are no obstructions underneath and that all people are standing clear.
Insert the slotted handle end over the release valve.
Open the valve by gradually twisting to the left.
The load will begin to lower.
Twist right to slow and left to increase the rate of descent.
Remove the jack once the load is on the ground or a support mechanism like jack stands.
The ram should fully retract. If it does not, push down on it until it is seated.

RAISING AND LOWERING A VEHICLE

Take these additional steps before following instructions in Raising a Load and Lowering a Load.
Set the vehicle in parking gear and engage the parking brake.
- For vehicles with a manual transmission, engage the parking brake and leave the car in reverse or 1st gear. Consult your vehicle owner’s manual for the correct gear.
Place wheel chocks that fit the wheel curve on either side of the vehicle’s remaining wheels.
Place the jack only on support points or areas specified by the vehicle manufacturer (consult owner’s manual).
Lift the vehicle to a height that leaves enough room to place the jack stands.
When the work is done, raise the load enough with the jack to carefully remove the jack stands.
Slowly and carefully lower the load.

CARE & MAINTENANCE

Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing.
Follow instructions for lubricating and changing accessories.
Keep the tool handles clean, dry and free from oil/grease at all times.
Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.
Have a qualified technician inspect the jack:
- Once a year.
- After receiving a shock load. Take the jack out of service until the technician certifies that it is safe to use.
- Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

HYDRAULIC RAM MAINTENANCE

Monthly maintenance is recommended for the hydraulic ram. Any restrictions due to dirt, rust, etc. can cause the either slow movement or extremely rapid jerks damaging the internal components. The following steps are designed to keep the pump maintained and operational.

Lubricate the cylinder and the pumping mechanism with light oil.
Visually inspect for cracked welds, bent, loose, missing parts or hydraulic oil leaks.
Check and maintain the ram oil level.
Always store the hydraulic ram in the fully retracted position. This will help protect critical areas from corrosion.
Do not use brake or transmission fluids or regular motor oil as they can damage the seals. Always purchase and use products labeled hydraulic jack oil.
Remove any hydraulic pump from service that is damaged, worn down or operates abnormally, until repaired by an authorized service technician.

REPLACING THE HYDRAULIC JACK OIL

Replace the hydraulic jack oil annually.
Lower the ram and remove the oil filler plug.
Lay the jack on its side and drain the oil into a suitable container. Dispose of used hydraulic oil in accordance with local by-laws.
Stand the jack on its base and wipe off any excess oil.
Fill the cylinder with a high quality hydraulic jack oil, up to the oil plug opening.
Follow the steps in Bleeding the Hydraulic System.

BLEEDING THE HYDRAULIC SYSTEM

Bleed excess air from the hydraulic system as follows:
Open the release valve by turning it counterclockwise.
Remove the oil filler plug (#11) and fill the pump with hydraulic fluid.
Wait 5 minutes for trapped air to rise to the surface.
Pump the handle for several full strokes to eliminate any air in the system.
Check the oil filler hole and if necessary, top off with more hydraulic oil.
Restore the oil filler screw. Close the release valve by turning clockwise.
Test the ram several times for proper operation before putting it into use.
Do not use the ram if it still does not appear to be working properly.
Have a qualified service technician service or repair the hydraulic system.

FLUSHING THE VALVE

Contaminants may block the release valve, causing issues when attempting to lower a load. Clear the valve with the following steps.
Lower the saddle and securely close the release valve.
Manually lift the saddle several inches.
Open the release valve and force the saddle down as quickly as possible.

LUBRICATION

Inspect and lubricate the tool when required. Only use light oil to lubricate the tool. Other lubricants may not be suitable and could damage the tool or cause a malfunction during use.

STORAGE
Lower the ram to its lowest position. Apply a thin coat of lubricant to the steel parts to avoid rust. Remove the lubricant before using the tool again.

DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility. Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.
pollute the environment by allowing uncontrolled discharge of waste oil.

HYDRAULIC FLUID
Do not drain hydraulic oil into the sewer system or dispose in an uncontrolled location. Hydraulic fluid may take more than a year to breakdown in the environment and the ingredients may still be toxic. Contact your local municipality for proper disposal instructions or locations.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool POWER FIST 8158321 20 Ton Multi-Positional
Hydraulic Bottle Jack 3