BATAVIA 7063640-18V Cordless Chain Sharpener Owner’s Manual

: June 3, 2024
: BATAVIA

7063640-18V Cordless Chain Sharpener
Owner’s Manual

Cordless chain sharpener
PACK 18 V
Model: BT–CCS002
Item-No.: 7063640
www.batavia.eu

7063640-18V Cordless Chain Sharpener

BATAVIA 7063640-18V Cordless Chain Sharpener fig

Overview

Motor assembly with handle
Grinding disc protective cover with rotating direction
a ON Switch
b OFF Switch
an Adjusting screw for depth stop (grinding depth)
b Locking screw
Base plate with holes for workbench mounting
Locking screw
Angle indicator for vice angle
Chain holder assembly
Fastening lever
Chain stop
a Chain stop adjusting screw (longitudinal adjustment)
b Locking screw
Guide boards
Depth stop platform
Grinding disc
LED
Cutting Tooth
Depth limiter

Dear customer
Please familiarize yourself with the proper usage of the device by reading and following each chapter of this manual, in the order presented. Keep these operating instructions for further reference.
Please read the enclosed “General safety instructions for power tools” and all additional safety instructions in this operating instructions!
This manual contains important information on operating and handling the device. Keep these operating instructions for further reference. Please pass it on along with the
unit if it is handed over to a third party.
Battery and charger not included!
The battery is available separately under art. No: 7062517 (2 Ah), 7062518 (4 Ah) or 7063735 (5 Ah). The charger is available separately under art. No: 7063688 (2.4 A) or 7063554 (4 A).
These items are available online and in participating stores.

Explanation of the symbols

The following symbols are used in the user manual or on the product:

| Warning! To reduce the risk of injury, the user must read the instruction manual.
---|---
| Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in
this manual.
| Wear safety gloves.
| Wear a dust mask. When working with wood and other materials, harmful dust may be generated. Work with asbestos-containing materials is not permitted!
| Wear safety glasses. When working with electric power tools, sparks, splinters, chips and dust particles may be generated and these can cause loss of sight.
****| CE stands for “Conformité
Européenne”, which means “In accordance with EU Regulations”. With the CE marking, the manufacturer confirms that this Electric tool complies with the applicable European directives.

Do not dispose of electric power tools with domestic refuse.

Additional safety warnings for chain sharpeners

Read all instructions before using this electric tool and keep the safety instruction in a safe place.
Persons with limited physical, sensorial or mental abilities are not allowed to use the machine unless they are supervised for their safety by a qualified person.
Use the saw chain sharpener for sharpening common saw chains. Do not modify it for any other purpose.
Do not sharpen damaged saw chains.
Do not operate the machine without the protective cover and make sure that all parts are firmly assembled before starting the machine.
When sharpening, always wear protective goggles. Wear suitable clothes. Take off jewelry and tie long hair. Protect your ears. Wear ear protectors. Wear a dust mask, protective gloves, and nonslip shoes.
Protect the machine from moisture.
Only use suitable and undamaged grinding discs. Check the grinding disc for spellings and cracks before each use by performing visual and ringing tests.
Always remove the battery before working on the machine (changing the grinding disc or cleaning the machine) or when not in use. This safety measure prevents the unintentional starting of the machine.
Always keep the saw chain sharpener clean at all times. Keep the handle dry, clean and free of oil and grease.
Do not operate the machine if it does not work correctly or has been dropped. Do not disassemble the machine and do not try to repair it yourself. Contact your customer support.
Keep bystanders a safe distance away from the work area. Anyone entering the work area must wear personal protective equipment. Fragments of work-piece or of a broken accessory may fly away and cause injury beyond the immediate area of operation.
Transport and store the tools in a suitable container.
WARNING! Do not modify or remove the protective equipment of the machine. Do not fit other protective equipment instead.
WARNING! Do not use saw blades.
WARNING! The flange nut must be tightened before starting to work with the machine.
Check the grinding disc before use. The grinding disc must be properly mounted and turned freely. Perform a test run for at least 30 seconds without load. Do not use damaged, round or vibrating grinding discs.
Immediately switch off the machine in case of considerable vibrations or if other malfunctions occur. Check the machine in order to find out the cause.
Never reach into the dangerous area of the machine when it is running. Chips must not be removed while the machine is running.
The outside diameter and the thickness of your grinding disc must be within the capacity rating of your machine.
Do not use grinding discs that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
WARNING! Do not work with the machine in conditions with flammable liquids, gases or dust. The machine produces sparks able to ignite dust or fumes.
WARNING! After switching off, the machine will not be idle immediately. (After-running of the grinding disc.) Allow the grinding disc to come to a stop after switching it off.
Ensure that the machine is always stable and secure (e.g. fixed to a workbench).
In the event of a blockage, switch off the machine immediately and remove the battery.
Only transport the machine by the handle.

Before the first use

Remove the machine and all accessories from the package. Keep the packaging materials out of the reach of small children.
There is a danger of suffocation!

Contents of packing

1× Cordless chain sharpener
2× Grinding discs: 2.7 mm and 3.2 mm
1× Instruction manual

Intended use

This chain sharpener is used to sharpen chainsaw saw chains.

Before use

Please note that the battery and charger are not included with the tool.
6.1 Removing the battery
To remove the battery from the device, press the battery release button, then slide the battery off the recess.
WARNING: Do not try to remove the battery without pressing the battery release button.
The device or battery could be damaged.
6.2 Fitting a battery
To fit a charged battery, slide it onto the recess of the device until it clicks and locks into position.
Note: Make sure the battery and device are lined up correctly. If the battery does not slide into the device easily, do not force it.
Instead, slide the battery out of the device again, and check the top of the battery and the device battery slot are clean and undamaged and that the contacts are not bent.

Assembly

(See Fig. A, B, C).
The saw chain sharpener is supplied partly assembled to ensure transport protection.
Please assemble the machine as follows:
7.1 Place the motor assembly on a solid, level surface, e.g. a workbench. Ensure that the base plate (5) extends out far enough over the edge of the workbench so that the saw chain can hang down freely and you can easily access the locking screw (6) at the bottom.
7.2 Tighten both components with the locking screw (6). Turn the locking screw clockwise and hand-tight only.
7.3 Position the base plate on the workbench up to the markings that are beneath the plate (see Fig. C).
7.4 For securely mounting the chain sharpener on the workbench, use the mounting holes (5) on the base plate. Use suitable 6 mm bolts/screws (not included in delivery).
7.5 The saw chain sharpener is assembled and ready for use.

Operation – Adjusting the grinding angle

Before undertaking any adjustment on the device, make sure the device is switched off and the battery is removed.
Before each use check all parts of the saw chain sharpener for proper and correct function as well as for correct mounting.
Especially inspect the grinding disc, all mounting screws and protective devices for firm mounting. Check whether all movable parts can turn freely.
8.1 Open the guide boards (12) by turning the fastening lever (9) counterclockwise. The fastening lever is springloaded. Pull out and at the same time rotate the lever counterclockwise. The fastening lever can be positioned in the desired direction after releasing the lever (see Fig. D).
8.2 Lift the chain stop (10) backward and insert a chain to be sharpened between both guide boards (12). Make sure the saw chain can move freely between the guide boards (see Fig. E).
8.3 If you know the exact filing angle of the saw chain, turn the angle indicator for vice angle (7) to the desired angle (see Fig. F). Loosen the locking screw (6) and turn the scale according to the desired angle. Afterward, re-tighten the locking screw.
If you do not know the exact filing angle of your saw chain, position the angle indicator (7) to 35°. Position the grinding disc (14) as shown (see Fig. G). Common chains have a
filing angle of 25°, 30° or 35°.
Inspect the saw chain for the most worn-out cutting tooth and start sharpening this tooth. The most worn-out cutter is important in order to sharpen all other cutters to the same depth.
8.4 Fasten the chain with the fastening lever (9). Turn the chain stop (10) forwards and pull the first cutting tooth against the chain stop (see Fig. H).
8.5 Fix this position of the chain stop (10) with the chain stop adjusting screw (11a) and re-tighten the locking screw (11b) (see Fig. I).
8.6 Make sure the motor is switched off. Pull down the grinding disc (14) up to the end in the direction of the first cutting tooth by using the handle (1). Make sure the adjusting screw for depth stop (4a) is touching the depth stop platform (13) (see Fig. J).
8.7 For fine-adjustment of the saw chain position, use the chain stop adjusting screw (11a). If the position is correct, fix this position with the locking screw (11b) (see Fig. I).
8.8 Adjust the max. sharpening depth with the adjusting screw for depth stop (4a) and fix this position with the locking screw (4b) (see Fig. A).

Operation – Grinding the cutters

9.1 Insert the battery into the battery recess. Do not force the battery while inserting.
9.2 To switch on the machine, press the ON switch “I” (3a). Pull down the handle (1). When sharpening, always wear protection goggles. Carry out the first trial grinding.
9.3 To switch off the machine, press the OFF switch “0” (3b). Always wait for the grinding disc to come to a standstill before proceeding with the work! Never reach into the rotating grinding disc.
9.4 Inspect the saw chain for the most worn-out cutting tooth and start sharpening this tooth. The most worn-out cutter is important in order to sharpen all other cutters to the same depth. Mark the first sharpened cutter in a suitable way (e. g. with chalk).
9.5 Loosen the fastening lever (9), lift the chain stop (10) and move the chain so that the cutter after the next one can be sharpened (see Fig. K).
9.6 Secure the chain with the fastening lever (9) and sharpen this tooth. Make sure not to sharpen the cutter too much in order not to damage the body of the cutter! (See Fig. L).
9.7 Sharpen every second cutting tooth in one direction. Then turn the angle of the chain holder assembly (8) to the needed angle in opposite direction (see Fig. K).

Operation – Grinding the cutters on the opposite

Turn the chain holder assembly (8) only when the grinding disc is not moving.
10.1 To sharpen the remaining cutters on the opposite, first switch off the device and pull the battery.
10.2 Loosen the locking screw (6) and turn the chain holder assembly (8) in the opposite direction up to the corresponding angle. Re-tighten the locking screw (see Fig. N).
10.3 Also mark the first sharpened cutter and proceed as stated in the chapter „Operation – Sharpening the Cutters“, in order to sharpen the remaining cutters (see Fig. M).

Notes for the grinding disc to be used

To avoid injuries always use suitable grinding discs that are in proper condition! With the simple sound test you can check the disc for cracks and damages. Hang up the grinding
disc so it can swing freely (e. g. on a thick thread) and knock the disc edge with an object. The disc should give a clear and high pitched sound. If the sound is damped or blank, the grinding disc is defective and should not be used furthermore.
Make sure before carrying out any work on the saw chain sharpener that the battery is removed.
12. Changing the grinding disc
12.1 Switch off the machine and remove the battery!
12.2 Remove the protective cover (2).
Unscrew the 3 retaining screws (see Fig. O).
12.3 Hold the grinding disc (14) firmly with one hand and loosen the flange nut by turning counterclockwise (see Fig. P).
12.4 Replace the grinding disc by a new one.
12.5 Tighten the flange nut by turning clockwise and hand-tight only. Mount the flange nut on the grinding disc from the correct side (see Fig. Q)Please observe the direction rotation on the grinding disc. The direction rotation of the spindle is additionally marked on the grinding disc protective cover (2).
12.6 Mount the protective cover (2) on the machine. Only use grinding discs with an outer diameter of 108 mm and with an inner diameter of 23 mm.
The grinding speed from replacement discs must meet or exceed the rpm rating of the machine.

Set the depth limiter spacing (See Fig. R).

Once the chain has been fully sharpened, you must make sure that the depth limiter spacing is kept. The depth limiters (17) must be lower than the cutting tooth (16).
You may need to file the depth limiters (17) to the specifications for your chain using a file (not included in delivery).

Cleaning and maintenance

14.1 Cleaning

Remove the battery from the device before cleaning or maintaining the machine.
Keep safety devices, ventilation openings, and the motor housing as free as possible from dirt and dust. Rub the electric power tool with a clean cloth or blow over it with low-pressure compressed air.
We recommend that you clean your electric power tool immediately after each use.
Clean the electric power tool regularly with a damp cloth and somewhat soft soap. Do not use any cleaning or solvent materials; these can attack the device’s plastic components. Make sure that no water can get inside the electric power tool.

14.2 Maintenance
There are no inner parts of the tool which need maintenance.

Technical data

Nominal voltage:………… 18 V DC
Nominal power: . . . . . . . . . . . . . 50 W
No load speed: ……….. 6500 min-1
Filing angle up to: . . . . . . . . . . 0 – 35° to the left and right
Grinding disc outer diameter: . . Ø 108 mm
Grinding disc inner diameter: . . . Ø 23 mm
Grinding disc thickness: . . . . . . . . . . . . . . 2.7 mm and 3.2 mm
For saw chains: . . . . . . . 0.325″ and 3/8″
Weight: . . . . . . . . . . . . . . . . . 1.75 kg
Sound pressure level LpA: ….. 5 4.1 dB(A)
Uncertainty KpA : . . . . . . . . . . . . 3 dB(A)
Sound power level LWA : . . . . . . .67.1 dB(A)
Uncertainty KWA : . . . . . . . . . . . . 3 dB(A)

Disposal

Do not dispose of electric power tools with domestic refuse.
The electric power tool is shipped in packaging to reduce transport damage.
This packaging is a raw material and as such can either be reused or can be fed back into the raw material cycle. The electric power tool and its accessories are made from various materials such as metals and plastics. Take defective components to a special refuse collection point. Ask about these at your specialist shop or local council.
16.1 Batteries
Think of the environment when disposing of batteries. Contact your local authorities to find out where your nearest disposal area is. Do not dispose of batteries with domestic refuse. Do not dispose of by burning, risk of explosion.
17. EC-Declaration of conformity
We, the Batavia B.V., Weth. Wassebaliestraat 6d, NL-7951 SN Staphorst, declare by our own responsibility that the product Cordless chain sharpener, Item-No 7063640,
Model Nr. BT–CCS002 is according to the basic requirements, which are defined in the European Directives Electromagnetic Compatibility 2014/30/EU (EMC), 2006/42/EC
(Machinery), RoHS: 2011/65/EU and their amendments. For the evaluation of conformity, the following harmonized standards were consulted:
EN 61029-1:2009+A11; AfPS
GS 2019:01;
EN 55014-1:2006+A2;
EN 55014-2:2015
Staphorst, 8 Juli 2021

Meino Seinen, QA Representative
Batavia B.V., With. Wassebaliestraat 6d, 7951 SN Staphorst, Netherlands
The product and the user manual may be subject to changes. Technical data may be changed without prior notice.

ONE BATTERY
FOR 30+ TOOLS
Cordless collection
PACK 18 V BATAVIA 7063640-18V Cordless Chain Sharpener fig
2

2 YEAR WARRANTY

This product has got a 2-year warranty
Dear Client, if for any reason this product is not working, please ensure you contact our Client Service Centre. Ensure you have your original receipt of purchase. This warranty
covers all defects in workmanship or materials in this Batavia product for a two-year period from the date of purchase. The warranty does not cover any malfunction, or defect resulting from misuse, neglect, alteration, or repair.

Deutschland – Kundenservice – Montag bis Freitag von 9 bis 17 Uhr
**01805 937 832*
Other European countries – Customer Services
Autres pays d’Europe – Service clientèle
Overige landen Europa – Klantenservice
Monday till Friday from 8 am until 4 pm
00800 664 774 00 Model: BT–CCS002
Item-No.: 7063640
www.batavia.eu
info@batavia.eu
BATAVIA B.V. | Weth. Wassebaliestraat 6d
7951SN Staphorst | Netherlands