BATAVIA BT-CL002 Croc Lock Compact Work and Clamping System Instruction Manual
- October 30, 2023
- BATAVIA
Table of Contents
BATAVIA BT-CL002 Croc Lock Compact Work and Clamping System Instruction
Manual
Overview
- Fixed jaw
- Fixed jaw pad
- Moving jaw pad
- Moving jaw
- Rear leg lock lever
- Rear leg
- Front foot
- Rubber anti-slip pad
- Front legs
- Foot pedal
- Foot pedaI lock
- Front leg locks
- Lock/unlock switch
- Moving jaw locking tab
Dear customer
Please familiarize yourself with the proper usage of the device by reading and
following each chapter of this manual, in the order presented. Keep these
operating instructions for further reference.
Please read all safety instructions!
This manual contains important information on operating and handling the
device. Keep these operating instructions for further reference. Please pass
it on along with the unit if it is handed over to a third party.
Explanation of the symbols
The following symbols are used in the user manual or on the product:
Warning! To reduce the risk
of injury, the user must read the instruction manual.
Denotes risk of personal injury, loss of life or damage to the tool in case
of non-observance of the instructions in this manual.
Wear safety glasses.
Wear safety gloves.
Recycle.
Safety notes
Please note the following safety notes to avoid malfunctions, damage or physical injury:
- Dispose of the packaging materials carefully; the plastic bags may become a deadly toy for children.
- Keep work area clean and well lit. Cluttered and dark areas invite accidents.
- Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a work bench while you are tired or under the influence of drugs, alcohol or medication.
- Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appro priate conditions will reduce personal injuries.
- Do not overreach. Keep proper footing and balance at all times.
- Maintain the work bench. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the work bench operation. If damaged, have the work bench repaired before use. Many accidents are caused by poorly maintained tools.
- Use the workbench in accordance with these instructions and in the manner intended for the particular type of tool, taking into account the working conditions and the work to be performed. Use of the tool for operations different from intended could result in a hazardous situation.
- Do not wear loose-fitting clothing or jewellery; these may get caught while working with the work bench.
- Use the work bench only for its intended purpose. Do not use the work bench as scaffold, ladder, stool or similar.
- Keep bystanders and obstacles away from the work area.
- Use the work bench on a solid level ground and make sure the ground can carry the weight of the work bench plus the weight of the workpiece.
- Do not exceed the mentioned maximum load capacities of the work bench. Refer to the technical data.
- When working on heavy or large workpieces please consider getting assistance from another person.
- Do not use the work bench if any parts are damaged or bent.
- Do not drop the work bench, throw it, or otherwise misuse the work bench.
- Check if all fixing screws and knobs are tight. Make sure the legs are locked before you use the Croc Lock.
- Pay attention to the risk of tilting. The Croc Lock can tilt when working with large and heavy workpieces. Always ensure that the workpiece is well supported.
- Use the Croc Lock only for the intended purposes. Any other use is considered an abuse. The manufacturer is not liable for damage or injury caused by misuse.
- Only use accessories as recommended in the user manual, the use of other accessories can lead to injury.
- Store the workbench in a dry place that is protected from dust, dirt and frost. Keep the workbench out of the reach of children.
Before the first use
Before mounting, please check all parts for completeness. If parts are missing, do not return back the work bench but contact our support department. Dispose of packaging materials or store it out of reach of children. Plastic bags etc. may become a deadly toy for children.
Contents of packing
1× Croc Lock Compact
1× Instruction manual
Intended use
The Croc Lock is a multifunctional workbench for many applications such as clamping of doors, frames, fencing, ceiling plates, bicycles, car parts and all kinds of other materials.
Assembly
- Place the Croc Lock upside down on the ground, unlock the rear leg lock lever (5) and slide the rear leg (6) from the storage position in the direction as shown.
- Fully fold out the rear leg.
- Slide the rear leg into position and lock the rear leg locking lever (5).
- Fold out the foot pedal (10) until it clicks into position.
- Fold out the front legs (9) until they click into position.
- Place the Croc Lock upright. Check if all legs are firmly and in the correct position and check if everything is locked.
- Rotate the moving jaw locking tab (14) to the horizontal position and the Croc Lock is now ready for use.
Folding
Enter the assembly instructions in reverse order from:
- Ensure that the lock / release switch (13) is in the “unlock position”
- The moving jaw locking tab (14) is in the “vertical” position to prevent the jaw from sliding out
- Place the Croc Lock upside down on the ground. Unlock the front leg locks (12) and fold in the front legs.
- Unlock the foot pedal lock (11) and fold the foot pedal in.
- Unlock the rear leg lock lever (5) and place the rear leg (6) in the storage position and lock the rear leg lock lever again.
- The rear leg (6) can be used to lift the Croc Lock in the folded position.
Operation
Clamping / locking
- Check that the moving jaw locking tab (14) is set to the horizontal position and push the moving jaw (4) back until your workpiece fits between the jaws.
- Place the workpiece against the fixed jaw (1) on the front.
- Slide the moving jaw (4) against the workpiece. The moving jaw can be moved by hand or with the foot pedal.
- Slide the lock / unlock button (13) down to lock.
- Press the foot pedal (10) down to secure the workpiece securely.
Loosening / unlocking
- Slide the lock / unlock button (13) up.
- Press the foot pedal (10) down until it “clicks”
- Slide the moving jaw (4) back.
Note: Apply the same pressure on the foot pedal when unlocking as when
locking.
Warning: Support the workpiece so that it does not fall when the
workpiece is unlocked.
Clamping on one side of the jaw
Large workpieces or workpieces with a different shape can in some cases only
be fixed on one side of the jaws. Avoid excessive use of the clamping force.
Clamping square workpieces
The jaw pads (2, 3) are equipped with horizontal and vertical grooves for
clamping square tubes and angled workpieces.
Clamping large objects (clamping range > 450 mm)
For clamping large workpieces, the moving jaw can be reversed so that the
clamping range is increased to 956 mm:
- Set the lock / release switch (13) to the “release” position and ensure that the foot pedal is released.
- Check that the moving jaw locking tab (14) is in the horizontal position.
- Slide the moving jaw (4) out of the rail.
- Turn the moving jaw 180° and slide the jaw back into the rail.
- The clamping range between 450 mm and 500 mm must be bridged by means of a spool of at least 50 mm wide, for example a piece of wood or similar solid material.
Warning: When clamping workpieces up to the maximum clamping range, the workpiece must rest on the moving jaw and remain parallel. Ensure sufficient stability when working with long or large workpieces.
Tips:
- Use a soft material between the workpiece and the jaws if necessary to prevent damage to the workpiece.
- Do not apply too much pressure on the workpiece.
- Ensure that the workpiece is in balance.
Cleaning and maintenance
Check the product for damage over worn parts before each use. Do not use the device if there are damaged or worn parts. Contact your supplier or manufacturer for spare parts.
Storage
Store the Croc Lock and the accessories in a dry and frost-free place.
Technical data
Max. weight: 100 kg
Footprint (standing): 95 × 88 × 86 cm
Dimensions (folded): 82 × 24,5 × 31 cm
Working height: 86 cm
Clamping range: 0 – 956 mm
Clamping force: 1000 kg
Product weight without accessories: 14.8 kg
Disposal
Dispose of the packaging by sorting into single type materials. Dispose of cardboard and carton as waste paper and foils via the recyclable material collection service.
Disposing of the product
Dispose of the product in accordance with the applicable laws and regulations
for your country. The product and the user manual may be subject to changes.
Technical data may be changed without prior notice.