BATAVIA 7064216 Cordless Grinder Instruction Manual

October 27, 2023
BATAVIA

BATAVIA 7064216 Cordless Grinder Instruction Manual
BATAVIA 7064216 Cordless Grinder

Dear customer
Please familiarize yourself with the proper usage of the device by reading and following each chapter of this manual, in the order presented. Keep these operating instructions for further reference.

Please read all safety instructions!
This manual contains important information on operating and handling the device.
Keep these operating instructions for further reference. Please pass it on along with the unit if it is handed over to a third party.

Battery and charger not included!
The battery is available separately under art. No: 7064221 (2Ah). The charger is available separately under art. No: 7064222 (2.4A) or 7064223 (0.4A).
These items are available online and in participating stores.

Explanation of the symbols

The following symbols are used in the user manual or on the product:

Symbol

| Warning! To reduce the risk of injury, the user must read the instruction manual.
---|---

Symbol

| Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.

Symbol

| Always wear hearing protection. The effects of noise can cause hearing loss.

Symbol

| Wear safety glasses. When working with electric power tools, sparks, splinters, chips and dust particles may be generated and these can cause loss of sight.

Symbol

| Wear safety gloves!

| Variable speed control.

| CE stands for “Conformity Euro penne”, which means “In accordance with EU Regulations”. With the CE marking, the manufacturer confirms that this Electric tool complies with the applicable European directives.

| Do not dispose of electric power tools with domestic refuse.

Machine specific safety warnings for combitool

General safety instructions for grinding, sandpaper sanding, working with wire brushes, polishing, milling and abrasive cutting.

  • This power tool is intended for use as a grinder, sandpaper sander, wire brush, polisher, milling machine and abrasive cutting machine.

  • Please follow all safety instructions, instructions, diagrams and data that you receive with the appliance. If you do not observe the following instructions, this can lead to electrical shock, fire and/ or serious injuries.

  • Do not use any accessories that have not been provided or recommended by the manufacturer for this power tool.
    Just because you can attach the accessories to your power tool, does not ensure they are safe to use.

  • The permissible speed of the accessory tool used must be at least as high as the maximum speed specified for the power tool. Accessories that rotate faster than the permissible rate can break and throw pieces into the air.

  • The external diameter and thickness of the accessory tool used must comply with the dimensions of your power tool. Incorrectly dimensioned accessory tools cannot be sufficiently shielded or controlled.

  • Grinding discs, sanding drums or other accessories must match the grinding spindle or collet chuck of your power tool exactly. Accessory tools which do not fit precisely into the take-up of the power tool will rotate unevenly, vibrate severely and can lead to a loss of control.

  • Hold the power tool only by the insulated gripping surfaces when performing an operation  where the accessory tool may contact hidden wiring or its own cord. Contact with a live cable can also make metal parts of the appliance live and could result in an electric shock.

  • Always hold the power tool firmly. When running up to full speed, the torque of the motor can cause the power tool to twist.

  • If possible, use clamps to hold the workpiece in position. Never hold a small workpiece in one hand and the power tool in the other while you are using it. By clamping small workpieces, you keep both hands free for better control of the power tool. When cutting
    round workpieces such as dowels, rods or pipes, be aware that these can roll away and this can cause the tool to jam and be thrown towards you.

  • Never put the power tool down until the accessory tool has come to a complete standstill. The rotating accessory tool can come into contact with the surface and cause you to lose control of the power tool.

  • When changing accessory tools or changing settings, tighten the chuck, the chuck or other fixing elements tightly. Loose fastening elements can shift unexpectedly and lead to loss of control; unsecured, rotating components will fly off violently.

  • Do not leave the power tool running whilst carrying it. Accidental contact between you clothing and the rotating accessory tool could lead to physical injury.

  • Clean the ventilation slits of your power tool regularly. The engine fan draws dust into the housing and a strong accumulation of metal dust can cause electrical hazards.

  • Do not use the power tool in the vicinity of flammable materials. Sparks can ignite such materials.

  • Do not use any accessory tools which require liquid coolant. The use of water or other liquid coolants may lead to electric shock.

Kickback and corresponding safety instructions

Kickback is a sudden reaction caused when a rotating accessory tool, e.g. grinding disc, grinding band, wire brush, etc., catches or jams and leads to an abrupt stop of the rotating accessory tool. If this happens, an uncontrolled power tool will turn rapidly against the direction of rotation of the accessory tool.

If, for example, a grinding disc catches or jams, the edge of the grinding disc that is projecting into the workpiece can get caught and break off the grinding disc or cause a kickback. The grinding disc can then fly in the direction of the operator or away from him, depending on the direction of rotation of the disc at the blockage. This can also break grinding discs. A kickback is caused by improper or incorrect use of the power tool. This can be avoided by taking proper precautions as described below.

WARNING! During the use of tools supplied with batteries, the basic safety measures must be followed in order to reduce fire hazards, electrolyte leakage and personal injury, including the following precautions:

  • Ensure that the battery block is suitable for the tool.
  • Ensure that outside surface of the battery block is clean and dry before connecting it to the charger.
  • Ensure that the batteries are charged using the correct charger recommended by the manufacturer. Incorrect use can create a risk of electric shock, overheating or the leaking of corrosive liquid from the battery.
  • If there is an electrolyte leak, avoid any contact with the skin. In the event of a leak, wipe with a rag. If the liquid comes into contact with the skin, rinse abundantly with water. In the event of a reaction or contact with the eyes or mucous membranes, consult a doctor.
  • Ensure that the appliance is properly switched off before inserting the battery into the appliance. Inserting a battery into a appliance while it is switched on can cause accidents.
  • Use the appliance only with the type of battery indicated in the instructions. Using another type of battery can create a serious risk of injury and cause a fire.
  • When the battery is not in use, keep it away from metal objects such as trombones, coins, keys or other small metal objects that can create a connection between one terminal and the other. Short-circuiting the terminals of batteries can cause burns to the user and cause a fire.
  • Always keep the cord away from the moving parts of the machine.
  • In the case of locking, switch the machine off immediately and remove the plug from the mains.
  • Compare the maximum number of revolutions allowed of the accessories with the number of revolutions of the machine.
  • When you put the machine away the engine must be switched off and moving parts must have reached a standstill.
  • Never attach an assembly spanner to your machine with a piece of string or anything similar. Never use the axle locking button if the machine is operating.
  • Make sure that the spring chuck diameter is the same as the axle diameter of the accessory.
  • Use a clamping device for securing the work piece.
  • Keep your hands away from the work piece.

Before use

  • Remove any packing material and loose parts from unit.
  • Check the accessories before use. It should be fit with the machine and your purpose.
  • If the machine is new, the battery must first be charged.
  • Battery is housed in the handle, press the battery retention clips, and remove battery from handle.
  • A substantial drop in operating period per charge indicates that the battery is worn out and must be replaced.

Attention! After long time storage, the battery capacity will be reduce.

Battery charger
  • The power voltage supply must conform to that specified on the rating plate of the rapid charger.
  • Always inspect battery charger, cord and plug before use.
  • Always have damage repaired by a qualified professional.
  • Protect battery charger against humidity and operate only in dry areas.
  • The supplied charger is suitable for charging batteries only.

During use

  • Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory or fastener may contact hidden wiring (cutting accessory and fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock).
  • In case of electrical or mechanical malfunction, immediately switch off the tool or unplug charger from power source.

Before first use

Remove any packing material and loose parts from unit. Check the accessories before use. It should be fit with the machine and your purpose. If the machine is new, the battery must first be charged.

Intended use

The machine is intended for drilling, grinding, polishing, milling and brushing and other jobs like engraving, cutting and removing rust are also possible.

Operation

Chuck
  • Press spindle lock button (2) and rotate the spindle by wrench (15) until the lock button engages the spindle preventing further rotation.
  • Keep holding the lock button (2) and loosen the chuck (1).
  • Insert the new accessory into the collet (6) as far as possible to minimize running out.
  • With the lock engaged, tighten the chuck (1) until the accessory shank is gripped by the collet. Excessive tightening of the chuck is not needed.

CAUTION: For precision work, it is important that all accessories are in good balance. You can tell by the sound and feel it.
To adjusting or balance an accessory, slightly loosen chuck and give the accessory or collet a desired turn if necessary.

Collets

Different size collets to accommodate different shank sizes are available.
To install a different collet, remove the chuck and remove the old collet. Insert the un-slotted end of the collet in the hole in the end of the tool shaft. Replace chuck on the shaft.
Always use the collet which matches the shank size of the accessory you plan to use. Never force a larger diameter shank into a collet.

Changing accessories
  • Make sure the machine is switched off before you change over.

  • While holding the spindle lock button down, gently rotate the chuck until the spindle lock button is fully engaged.
    Never press the spindle lock button when the tool is running.

  • Always select a right size collet for assembling the accessories. Make sure all items are fully introduced to reduce the risk of twisting an accessory and avoid excessive vibration.

  • Insert the stem of the accessory into collet. Press the spindle locking button down and turn count-clockwise slightly to tighten the screw nut.

Inserting cut off wheel
  • Insert the mandrel which has a small screw into the collet like the above mentioned and ensuring that the screw nut is tightened and the collet well established.
  • Loosen the screw on the top of the mandrel and remove it. Attach the accessories on the top of mandrel, then put back the removed screw and tighten it.
Inserting the felt wheel
  • Insert the mandrel into the collet like the above mentioned and ensuring that the screw nut is tightened and the collet well established.
  • Set a suitable rotational speed.

Note:
Store the accessories in the original box or store the accessory components somewhere else to protect them from damage. Store the accessories somewhere dry and not in the vicinity of aggressive media.

On/Off Trigger

  • Use the On/Off switch to start the machine, to switch the machine off, use the On/Off switch again.

Adjusting the speed
By adjusting the speed regulator (3) you can regulate the speed of the machine.

Number on the speed control Material being worked
1-3 Plastics and materials with a low melting point
4-5 Stone, ceramics
5 Soft wood, metal
6 Hardwood
MAX Steel

Do not put the machine down when the motor is still running. Do not place the machine on a dusty surface. Dust particles may enter the mechanism.

Accessories

Use only accessories with an allowable speed matching at least the highest no- load speed of the tool.

Maintenance and Cleaning

WARNING : Always disconnect from the mains power supply, before carrying out any maintenance/ cleaning of the charger.
Remove the battery before carrying out any maintenance/cleaning of the tool.

Maintenance

There are no inner parts of the tool which need maintenance.

Cleaning
  • Keep safety devices, ventilation openings and the motor housing as free as possible from dirt and dust. Rub the electric power tool with a clean cloth or blow over it with low pressure compressed air.
  • We recommend that you clean your electric power tool immediately after each use.
  • Clean the electric power tool regularly with a damp cloth and somewhat soft soap.

Do not use any cleaning or solvent materials; these can attack the device’s plastic components. Make sure that no water can get inside the electric power tool.

Technical data

  • Speed: 5000 – 25000 min-1
  • Chuck: 3.2 mm
  • Working diameter: Ø 25 mm
  • Weight: 0.27 kg
  • Sound Pressure Level LpA:   60.4 dB(A)
  • Uncertainty KpA: 3 dB
  • Sound Power Level LWA:   71.4 dB(A)
  • Uncertainty KWA: 3 dB
  • Hand Arm Vibration: 1.289 m/s²
  • Uncertainty K: 1.5 m/s2
Noise/Vibration information

Measured sound values determined according to EN 60745.

Wear hearing protection!
Vibration total values (triax vector sum) determined according to EN 60745:
The vibration emission level given in this information sheet has been measured in accordance with a standardized test given in EN 60745 and may be used to compare one tool with another.

It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main applications of the tool.
However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.

An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job.
This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organization of work patterns.

Vibration risk limitation suggestions:

  1. Wear glove during operation
  2. Limit operating time and shorten trigger time.

Disposal

Do not dispose of electric power tools with domestic refuse.
The electric power tool is shipped in packaging to reduce transport damage. This packaging is a raw material and as such can either be reused or can be fed back into the raw material cycle. The electric power tool and its accessories are made from various materials such as metals and plastics. Take defective components to a special refuse collection point. Ask about these at your specialist shop or local council. The product and the user manual may be subject to changes. Technical data may be changed without prior notice.

Batteries

Think of the environment when disposing of batteries. Contact your local authorities to find out where your nearest disposal area is.
Do not dispose of batteries with domestic refuse.
Do not dispose of by burning, risk of explosion.

EC-Declaration of conformity

We, the Batavia B.V., Werth. Wassel belie streat 6d, NL-7951 SN Seaports , declare by our own responsibility that the product Cordless combitool, Model BT-CCT001, Item-No 7064216 is according to the basic requirements, which are defined in the European Directives Electromagnetic Compatibility 2014/30/EU (EMC), 2006/42/EC (Machinery), 2011/65/EU (RoHS) and their amendments. For the evaluation of conformity, the following harmonized standards were consulted:

  • EN60745-1:2009/A11:2010

  • EN60745-2-23:2013

  • AfPS GS 2019:01 PAK

  • EK9-BE-91(V4):2020

  • EN55014-1:2017

  • EN55014-2:2015

Staphorst, 09 March 2022
Signature

Meino Seinen, QA Representative Batavia
B.V., Weth. Wassebaliestraat 6d, 7951 SN
Staphorst, Netherlands
The product and the user manual may be subject to changes. Technical data may be changed without prior notice.

2 YEAR WARRANTY

This product has got a 2 year warranty
Dear Client, if for any reason this product is not working, please ensure you contact our Client Service Centre. Ensure you have your original receipt of purchase. This warranty covers all defects in workmanship or materials in this Batavia product for a two year period from the date of purchase. The warranty does not cover any malfunction, or defect resulting from misuse, neglect, alteration, or repair.

Nur €0,14

01805 937 832
Other European countries – Customer Services
00800 664 774 00

Support

Model: BT–CCT001
Item-No.: 7064216
www.bataviapower.com
[email protected]

References

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