BORMANN BAT5050 Air Compressor Owner’s Manual

BORMANN BAT5050 Air Compressor

Technical Data

(145psi)
Cylinders:| 2| 2| 2| 2
Pump Speed:| 1500rpm| 1500rpm| 1060rpm| 1060rpm
Air Displacement:| 11.4cfm (322 L/min)| 11.4cfm (322 L/min)| 15cfm (418 L/min)| 15cfm (418 L/min)
Input Voltage Frequency:| 230V – 50Hz| 230V – 50Hz| 230V – 50Hz| 230V – 50Hz
Guaranteed Sound Power Level:| 96 dB(A)| 96 dB(A)| 96 dB(A)| 96 dB(A)
Net weight/Gross weight:| 53 / 57kg| 66/79kg| 102/116kg| 104/122kg

• The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products. The parts described/illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
• Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the ma-chine is used in commercial, trade or industrial businesses or for equivalent purposes.
• To ensure the safety and reliability of the product and the warranty validity, all repair, inspection, repair or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.

PREPARATION AND STARTING

1. The place to set the compressor should be ctean, dry and ventilated
2. Keep the use voltage within 5% of rated
3. Keep the oil level in the red circle leveler
4. Recommend compressor off use SAE30 or L DAB100 when the indoor temperature is over 10’C. and use SAE10 or – DAB68 below 10C.
5. Open the outiet vatve. set the knob of the pressure switch in position on, Let the compressor run 10 Minutes with no load to ensure lubricatıng the moving parts before regular service.
6. Checking the tension of V -belt. t is correct when the belt can be depressed downward 10-15mm with fingers by the middle of the belt.
7. Please choose the correct power supply according to the parameters shown on the motor plate

OPERATION AND ADJUSTMENT

The compressor is controlled by pressure switch when normal working. t can be stopped automatically as pressure increases to the maximum and restar! as pressure decreases to the minimum. The rated pressure has been adjusied when produced. Don’t change it carelessly.As soon as motor switched off the compressed air in the discharge pipe should be released through the release valve under the switch. This is the necessary condition for restart .or the motor witl be damaged. The rated pressure can be adjusted by turning the adjusting bolt of the switch (Fig.1 or Fig.2).

CAUTIONS

1. Never unecrew any connecting part hen the tank is in pressure condition.
2. Never disassemble any electrical part before disconnecting the plug
3. Never adjust the satety vaive carelessly
4. Never use the compressor in place where voltage is too low or too high.
5. Never use the metallic area of electric Wire lessi an 4mm and the length more than 5m.
6. Never disconnect the plug to stop the compressor set the switch knob in position off instead.
7. If the release valve doesn’t work as the motor stops find the cause immediately so as not to damage motor.
8. Lubricating oil must be clean. Oil leveł shoud be kept in the red circle of leveler.
9. Disconnect the plug to cut off the power supply after using.
10. The protector had already set the protection value and parameter according to the working requests, no change and mobilize.

MAINTENANCE

1. The clean crankcase and renew lubricating oil after the first 20 working hours.
2. Check the oil level after every 20 working hours. and replenish if necessary.
3. Open drain cock under the tank to exhaust condensate after every 60 working hours.
4. The clean crankcase and renew the oil. ciean air filter. and check safety valve and pressure gauge after every 120 working hours.

TROUBLES AND REMEDIES

DETAIL CAUTIONS

• Intended media: Air

• The inlet temperature is 40, discharge temperature is less than 180

•  Specification of filters concerning quality, quantity: 1 pc and recommended frequency of replacement is 250hours.

• Limiting pressures is 0.1Mpa, temperatures of the lubrication system is less then 70

• Warnings: high oil viscosity during cold start-up, clogged oil filters or valve malfunction can result in oil starvation.

• be careful with the Location of excessively hot surfaces on the black plastic cover.

• The requirement for pressure relief valve maintenance and testing
  Pressure release valve: when the inside of one way valve lose control, and when the pressure of the intercooler is over the
  value, the discharge valve will open automatically to protect the intercooler. safety valve: when the pressure switch lose
  effectiveness, the tank pressure will be 1.1 times then its rated pressure, the safety valve will open automatically to
  protect the respective equipment. Note: The above two kinds of valve is rigorous security settings, any change or revise
  at random is strictly forbidden.

  • instructions for correct operation are shown in next page, inspection according to the warning, lifting and transportation should
    be careful, never down the machine.

• warning: All hoses and fittings are suitable for site use at the maximum allowable pressure of the portable
  compressors

  • recommendation: for pressures above 7 bar, delivery hoses should be fitted with a safety cord, e.g.wire rope
  • Inclination from the horizontal is not permitted;
  • Before towing a portable compressor:
  • the jockey wheel or support stand is raised;
  • the couping is securely fastened to the towing vehicle;
  • a safety device is installed to stop the compressor if the towing connection fails while towing
  • lighting leads are correctly connected
  • parking brake to be disengaged, where fitted,
  • The appropriate purging of associated piping and equipment;
  • the parking brake has not fitted the use of wheel chocks should be used when parked.

• The Service instructions shall identify the work that shall be performed by specialist personnel.
  The Service instructions:

  1.  a list of spare parts for safety-critical use;

  2. drawings and diagrams, check next page

  3. list of parts and consumables that need periodic or replacement;see next page

  4. Schedule for periodic inspection and replacement of parts and consumables,

  5. instructions on how to enable service work and subsequent testing to be carried out safely on compressor units in multiple installations;

  6. address of maintenance agent(s) approved by the manufacturer.

  7. Should contact with the manufacturer for detail:

  8. Precautions for service/maintenance
     Before service and maintenance actions below measures must be carried out for safety:

  9. disconnection from all energy supplies

  10. measures against reconnection, including the need to display a sign

  11. neutralising of residual energy

  12. testing of the safe state of the machine(absence of energy):

  13. precautions to be taken if the compressor unit is required to be operational during service/maintenance

• This Air Compressor unit must not be used in a potentially explosive atmosphere.
  Operating ambient temperature range: From oC to40 C
  storage temperature for the machine: From 40 C to 70 C

• information relating to transport, handling and storage of the machine,e.g

  1. dimensions, mass value(s). position of the centre(s) of gravity:
  2. indications for handling(e.g.drawings indicating application points for equipment):

• information relating to the machine itself,e.g

•  information relating to the use of the machine,e.g.about:

  1. intended use;

  2. description of manual controls(actuators)

  3. setting and adjustment

  4. modes and means for stopping(especially emergency stop)

  5. risks that could not be eliminated by the protective measures taken by the designer

  6. particular risks which may be generated by certain applications, by the use of certain fittings, and about specific
     safeguards which are necessary for such applications

  7. reasonably foreseeable misuse and prohibited usages,

  8. personal protective equipment which needs to be used and training required;

• information tor maintenance, e.g:

  1. nature and frequency of inspections for safety functions;
  2. instructions relating to maintenance operations that require a definite technical knowledge or particular skills and hence should be carried out exclusively by skilled persons(e.g.maintenance staff, specialists);
  3. instructions to maintenance actions(e.g.replacement of parts)which do not require specific skills and hence may be carried out by users(e.g.operators);

• information for emergency situations,e.g cut off the power

www.BormannTools.com 

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>