LEDALITE ID-7505 LED Suspended Fixtures Instruction Manual

June 1, 2024
LEDALITE

LEDALITE ID-7505 LED Suspended Fixtures

Specifications

  • Module Lengths: 4ft, 6ft, 8ft
  • Endcap Requirement: 2 kits per row
  • Row Configurations: Various lengths with combinations of 4ft, 6ft, and 8ft modules

Product Usage Instructions

Arrange boxed fixtures in specified locations, and remove fixtures & light guide panels from boxes. Install ceiling mounting components and vertical aircraft cables following separate installation instructions provided.

NOTE: If conditions are dusty/dirty, keep fixtures in plastic bags. Cut holes in the bag as needed for installation, then remove the bag when conditions are clean.

Follow instructions to attach brackets to the fixture using supplied fasteners.

Suspend and Join Additional Fixtures to Create Row

  • With two people, raise the first fixture to the ceiling.
  • Insert aircraft cables into cable adjusters.
  • Do not force cables into adjusters.

Complete Electrical Connections at Joints

  • Cap all wires and tuck them into wire cavities at non-power locations.
  • Install A/C mounting brackets and joiner aligners for additional fixtures in the row.

FAQ

  • Q: How many endcaps are required for each row?
  • A: Two endcap kits are required for each row, one for each end.
  • Q: What is the recommended practice if conditions are dusty during installation?
  • A: Keep fixtures in their plastic bags and cut holes as needed. Remove the bag when conditions are clean.

System Overview

These instructions review how to install Chopstick LED suspended fixtures. Chopstick 4ft, 6ft, & 8ft modules can be installed as individual standalone units, or they can be joined together to create continuous rows. The graphic below shows the components required to install a typical row of Chopstick LED suspended fixtures.
IMPORTANT: Read all instructions including fixture wiring AND mechanical details before beginning installation.

LEDALITE-ID-7505-LED-Suspended-Fixtures-FIG-1

Module Lengths
Chopstick LED suspended systems come in 4ft, 6ft, & 8ft modules. Overall module lengths are shown here. Module lengths do not include end caps.

LEDALITE-ID-7505-LED-Suspended-Fixtures-FIG-2

Endcaps
Add two endcaps to the length of each row.

LEDALITE-ID-7505-LED-Suspended-Fixtures-FIG-3

Mount Spacing
For on-grid T-bar ceiling installations, mounts attach directly to the Tee. For non-accessible ceilings and off-grid T-bar installations, the graphic below indicates mount spacing for typical row lengths. Mounting options are also available for a variety of other ceiling types.

LEDALITE-ID-7505-LED-Suspended-Fixtures-FIG-4

Row Configurations
The table below indicates how 4ft, 6ft, & 8ft modules can be combined to create continuous rows of various lengths.

  • Overall row lengths provided do not include end caps. Add two endcaps to the overall length of each row.

LEDALITE-ID-7505-LED-Suspended-Fixtures-FIG-5

Installation Instructions

Prepare fixtures / Install ceiling mounting components

Arrange boxed fixtures on the floor in specified mounting locations; remove fixtures & light guide panels from boxes.
Install all ceiling mounting components and vertical aircraft cables using separate installation instructions for Aircraft Cable Mounting (supplied).
NOTE: If conditions are dusty/dirty, the recommended practice is to leave fixtures in their plastic bag. Cut small holes in a bag as needed to complete the following installation sequence, and then completely remove the bag from the fixture when conditions are clean.

Install end-of-row aircraft cable brackets

  • Fold rectangular flaps in the wire cover and insert the A/C mounting bracket through the top. Raise the bracket until the security tab is engaged.

  • Attach brackets to the fixture using supplied fasteners.

Suspend and level the first fixture

  • With two people, raise the first fixture to the ceiling. At each end of the module, insert the aircraft cable into cable adjuster. The adjuster will automatically grip and hold the cable. Do not force the cable into the adjuster. See instruc-tion A (page 3) for more details.

Complete electrical connections at the end

  • NON-POWER LOCATIONS: Cap all wires and tuck into the wire cavity.
  • POWER LOCATIONS: Remove the required ½” round knockout(s) in the wire cover and insert sup-plied bushings(s). Insert the power cord and apply strain relief below the wire cover to secure the cord. Remove installed quick-wire connectors (if applicable) at power feed locations and complete electri-cal connections using wire nuts (supplied by oth-ers). Tuck wires into the wire cavity.

Install in-row mount brack-ets and insert joiner aligners

  • For each additional fixture in the row, at the end furthest from the existing sus-pended fixture, install the A/C mounting bracket as in step 2. At the end closest to the existing suspended fixture, insert joiner aligners into the cross plate (aligners will lock into place).

Suspend and join additional fixtures to create row

  • With two people, raise the second fixture to the ceiling.
  • At the joint, insert joiner aligners through the black GASKET and into a suspended fixture. At the other end of the joining fixture, insert the aircraft cable through the adjuster.
  • IMPORTANT: Do not attempt to join fixtures on the floor. The correct method is to hang one fixture at a time and join fixtures at ceiling level.

Complete electrical connections at joints

  • Complete in-row electrical connections.
  • NON-POWER LOCATIONS: Use supplied quick-wire connectors. Tuck wires into the wire cavity.
  • POWER LOCATIONS: Remove installed quick-wire connectors and complete electrical connections using wire nuts (supplied by oth-ers). Tuck wires into the wiring cavity.

Secure joint(s)

  • SLIDE MODULES TOGETHER: Secure the joint from above using supplied bolts & nuts.

Install endcaps

  • Attach the endcap to the first and last module in each row using the supplied hardware. 11/32” NUT DRIVER OR WRENCH REQUIRED.
  • IMPORTANT: Do not over-tighten endcap hard-ware. Tighten by hand. When a nut is flush with the cross-plate, turn an additional 1/8 –1/4 turn.

Install light guide

PEEL OFF PROTECTIVE FILM FROM BOTH SIDES OF THE LIGHT GUIDE PANEL
IMPORTANT: INSTALL LIGHT GUIDE PANEL SHINY SIDE DOWN
Locate one edge of the light guide panel against LEDs as shown. Using both hands, squeeze together the housing and light panel edge with your thumb and fingers. Continuing to squeeze, quickly rotate the light guide into place. Ensure the light guide is installed correctly.

LEDALITE-ID-7505-LED-Suspended-Fixtures-FIG-15

Aircraft cable adjustment

IMPORTANT: Do not force the cable into the adjuster. To insert the cable into the adjuster, follow the steps below.

CUT
If required, cut cable ends cleanly before inserting into the adjuster. Recommended cut-ters: K.K. Porter cable cutter cat No. 0690TN or Klein all- purpose shears cat No. 1104.

INSERT
Carefully insert the cable into tapered end. If a cable does not insert easily or becomes jammed, use the release tool to remove the cable. Trim the cable end again and repeat the process. DO NOT BEND THE CABLE BELOW THE BOTTOM OF THE ADJUSTER.

TEST
Once the Cable is inserted, apply a 25lb point load to each mounting bracket to ensure all connections are secure.

NOTE: Ensure the fixture is level end-to-end. Support the fixture from below and use the supplied aircraft cable release tool to make fine height adjustments.

Level horizontally

  • LEVEL HORIZONTALLY: Loosen the fastener on the bottom of the adjuster and level as required. Tighten the fastener once the fixture is in.

Level vertically

  • LEVEL VERTICALLY: Support the fixture from below and use the supplied cable gripper.

FCC STATEMENT

This equipment has been tested and found to comply with the limits for a Class A digital device, according to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interreference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used under the instruction manual, may cause harmful interfer-ence to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

ATTENTION: Install under national and local building and electrical codes.

CONTACT

  • © 2019 Signify Holding. All rights are reserved. Reproduction in whole or part is prohibited without the written consent of the copyright owner.
  • Phone: 604.888.6811
  • Web: ledalite.com/products
  • Signify North America Corporation. 400 Crossing Blvd, Suite 600 Bridgewater, NJ 08807. Telephone: 855-486-2216
  • Signify Canada Ltd. 281 Hillmount Road, Markham, ON, Canada L6C 253. Telephone:

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