VEVOR KW1200 Hand Winches User Manual

: June 1, 2024
: VEVOR

Table of Contents

VEVOR KW1200 Hand Winches
Product Usage Instructions
GENERAL SAFETY RULES
MODEL AND PARAMETERS
STRUCTURE DIAGRAM
OPERATING INSTRUCTION
MAINTENANCE
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

VEVOR KW1200 Hand Winches

VEVOR-KW1200-Hand-Winches-PRODUCT-IMAGE

Specifications

Model: KW1200, KW1600, KW2000B, KW3500, KC800, KC3500
Maximum Load Capacity: Varies by model (ranging from 800lbs to 3500lbs)
Gear Ratio: 4:1 or 3.1:1
Way/Speed: Varies by model (2Way/1Speed or 2Way/2Speed)
Rope Type: Polyester Strap or Steel Cable
Rope Length: 7M or 10M
Color: Black

Product Usage Instructions

General Safety Rules

Never overload the winch.
The winch is designed for pulling, not for lifting.
Avoid placing hands or objects near the gear, rim, and rolling cable. Always wear gloves.
Do not attempt to repair or disassemble the winch on your own. Seek professional help.
When replacing the cable, ensure the end is properly secured.

Structure Diagram

Installation Instructions

Attach the handle to the shaft and secure with a nut.
For models KW3500 and KC3500, simply plug in the fast handle.
Set the ratchet switch to the middle position, pull out the hook, catch the weight, then switch to high position and turn the handle clockwise to move the weight

Winding/Unwinding Cable

Place the ratchet lever in the center position.
The cable reel can now move freely in both directions.
Pull the cable to attach it to the load.
To wind back excessive cable, turn the crank clockwise.

FAQ

Q: Can I use the winch for lifting purposes?
A: No, the winch is designed for pulling and should not be used for lifting.
Q: What should I do if there is a problem with the winch?
A: Do not attempt to repair it yourself. Seek help from a machinist or specialist.

Technical Support and E-Warranty Certificate
www.vevor.com/support

HAND WINCH
USER’S MANUAL
Model: KW1200, KW1600, KW2000B, KW3500, KC800, KC3500
We continue to be committed to provide you tools with competitive price.
“Save Half”, “Half Price” or any other similar expressions used by us only represents an estimate of savings you might benefit from buying certain tools with us compared to the major top brands and does not necessarily mean to cover all categories of tools offered by us. You are kindly reminded to verify carefully when you are placing an order with us if you are actually saving half in comparison with the top major brands.

$VEVOR-KW1200-Hand-Winches- $1$$

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel free to contact us:
Technical Support and E-Warranty Certificate
www.vevor.com/support
This is the original instruction, please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of our user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won’t inform you again if there are any technology or software updates on our product.

GENERAL SAFETY RULES

WARNING
Please read this user manual carefully！

Never overload!
This winch is designed for pulling, not for lifting!
Never put your hand or anything else near the gear, rim and rolling cable. Always wear gloves when using the winch
Never try to repair or disassemble the winch when there is a problem. Ask a machinist or specialist for help.
When replacing the cable, make sure that the end of the cable comes through the 4 holes on the side of the rim, and tie a knob or weld the tip of cable, to prevent the cable from coming out.
Use grease for axis and gears before depositing for a long time
Do not allow minors to use and operate this product
Do not use the product when you are tired, or while under the influence of alcohol, prescription medicines or drugs.
Safety at work
Use both hands when transporting the product.
Use proper protective equipment according to the work environment.
Keep proper footing at all times and balance.
Do not attempt to pull stationary or fix loads.
Do not apply any side force on the load.
Not for lifting loads and Never transporting persons.
Avoid starting the product unintentionally .The ratchet switch should always be fully engaged.

CAUTION: Carefully read instructions and procedures for safe operations. SAVE THESE INSTRUCTIONS

MODEL AND PARAMETERS

Model

| ****

KW1200

| ****

KW1600

| ****

KW2000B

| ****

KW3500

| ****

KC800

| ****

KC3500

---|---|---|---|---|---|---
Maximum Load Capacity| ****

1200lbs

| ****

1600lbs

| ****

2000lbs

| ****

3500lbs

| ****

800lbs

| ****

3500lbs

Gear Ratio

| ****

4:1

| ****

4:1

| ****

4:1

| ****

4:1 and

8:1

| ****

3.1:1

| ****

4:1 and

8:1

Way/ Speed

| ****

2Way / 1Speed

| ****

2Way / 1Speed

| ****

2Way / 1Speed

| ****

2Way / 2Speed

| ****

2Way / 1Speed

| ****

2Way / 2Speed

Rope Type

| ****

Polyester Strap

| ****

Polyester Strap

| ****

Polyester Strap

| ****

Polyester Strap

| ****

Steel Cable

| ****

Steel Cable

Rope Length

| ****

7M

| ****

10M

| ****

7M

| ****

10M

| ****

10M

| ****

10M

Color(s)

| ****

Black

| ****

Black

| ****

Black

| ****

Black

| ****

Black

| ****

Black

STRUCTURE DIAGRAM

Hook
Rope
Rim
Crank
Axis Bolt
Base
Ratchet Switch
Hook
Rope
Rim
Crank
Axis Bolt
Base
Ratchet Switch

OPERATING INSTRUCTION

Installation Preparation:

Please prepare a carpet or mat to protect your floor. You need to spread out all the accessories.
Please prepare gloves to avoid being scratched by sharp parts that may occur during installation.
Please open all the boxes to check that the accessories are complete and in good condition.
If you need to use power tools to install this product, please set the speed to low speed in advance.
When installing, please align all the holes and do not tighten all the screws first ; otherwise, it may make the installation difficult.

Installation:
Step1. Drill holes (Ф11mm) in the brackets to be installed, according to the winch base dimensions.
Install the winch on the brackets and lock it with bolts and nuts.

$VEVOR-KW1200-Hand-Winches- $4$$

Winch Base Dimension:

Model| KW1200| KW1600| KW2000B| KC800| KW3500/KC3500
---|---|---|---|---|---
a (mm)| 50| 44| 50| 44.5| 44
b (mm)| 85| 79| 85| 74| 104

Step2. Install the handle on the shaft and lock the nut, as shown.
Note : Model KW3500 and KC3500 are fast handles, just plug it in.

Step3. Set the ratchet switch to the middle position,Pull out the hook and catch the weight.

Then turn the ratchet switch to a high position, Turn the handle slowly clockwise. Pull the weight to the desired position.
Note: The ratchet switch operation is described below. $VEVOR-KW1200-Hand-Winches- $7$$ $VEVOR-KW1200-Hand-Winches- $8$$

Winding/unwinding the cable without load

Place the ratchet lever in the center position.
The cable reel now moves freely in both directions.
Pull the cable at the fixed hook until the hook can be attached to the load to be moved.
Wind back the excessive cable by turning the crank clockwise.

Winding up the cable under load (towing, loading)

Hold the crank firmly and push gently to relieve the ratchet lever
Place the ratchet lever in position.
Turn the crank clockwise to evenly wind up the steel cable.

Unwinding the cable under load (lowering, unloading)

Hold the crank firmly and push gently to relieve the ratchet lever.
Place the ratchet lever in position.
The cable should be fully retracted again after use

Ratchet switch

There are 3 positions for the ratchet switch: The higher position is for pulling, the lower position is for releasing, and the middle position is for both pulling and releasing, but it can only be used when the winch is loaded. Hold the crank handle tightly if you want to change the switch position.
Before using, install the winch on a firm and flat surface. To install it, put the ratchet switch in the middle position and pull the cable out until the holes on the bottom of the base are visible. Then use at least 3 sets of 3/8 inch bolts and locking nuts, in a triangular pattern, to affix the base to the surface. Use an extra metal or hardwood board when necessary.
Then install the crank handle to the axis bolt with nut.
Put the ratchet switch in the higher position and turn the crank handle clockwise to pull. Place the ratchet switch in the lower position and turn the crank handle counterclockwise to release.
When finished, attach the hook to the paw bushing。

MAINTENANCE

Follow the instructions for lubricating periodically
Lubricate the cable and hook regularly with slight grease.
Grease the gears every 6 months. Use any good quality waterproof grease.
Inspect periodically all parts, steel cables, accessories and replace them if damaged or used.
Have damaged parts replaced by an authorized service center.
Check the nuts periodically and tighten them if they are loose.
Product must be stored in a dry location. Always lock up product and keep them out of reach of children.
Keep the product properly maintained and clean for a better and safer performance.
Keep handles dry, clean and free from oil and grease.

Address: 803long 11hao 1602A-1609shi Shanghai
Imported to AUS : SIHAO PTY LTD, 1 ROKEVA STREETEASTWOOD NSW 2122 Australia
Imported to USA: Sanven Technology Ltd, Suite 250, 9166 Anaheim Place, Rancho Cucamonga, CA 91730