VIXEN VXT5200AB Ports Suspension/Train/Horn Aluminum Air Tank Installation Guide

June 1, 2024
Vixen

VIXEN VXT5200AB Ports Suspension/Train/Horn Aluminum Air Tank

Installation Guide

BEFORE BEGINNING YOUR INSTALLATION

Read through the instruction guide before getting started with the installation. Professional installation is recommended for this product.

CONTENTS

  • 3 Gallon Aluminum Air Tank (Black)
  • Mounting Hardware

Over pressuring the tank beyond the specified maximum working pressure (200 PSI) may result in death or serious injury.

SAFETY INSTRUCTIONS

  • Install all fittings and accessories in the tank before pressurizing the tank.

  • Before assembly, use thread sealant on all fitting’s threads, then use a wrench to tighten each part.
    IMPORTANT:  Do not over tighten.

  • Tank must be drain frequently.

  • We recommend always to install a drain and safety valves in the tank.

  • Always depressurize the tank before servicing or adding accessories.

  • Do not use this tank as a breathing device.

  • Be sure to pump nothing other than atmospheric air.

  • It is important to determine the maximum air pressure for any tool or attachment before using it.

  • Make sure your battery ground is detached before you begin the installation.

          • Employ equipment for eye protection during drilling operations.

PLANNING YOUR INSTALLATION

  • Before beginning the installation, determine each component’s spot.
  • Confirm you have the proper length of airline and wire.

MOUNTING

  • Find a convenient mounting location in your vehicle for the air tank. Ensure ports are reachable before drilling any holes.
  • Mark the location of holes using the mounting bracket of the air tank as a template, and then drill to size.
    • Using mounting hardware, secure the air tank.
      IMPORTANT:  Do not mount on a flexible material.

BRAIDED HOSE INSTALLATION

  • Connect the stainless steel braided hose of your compressor to the tank’s inlet port.

PORT LOCATIONS AND THREAD SIZE (NPT)

MAINTENANCE

  • Make sure that electrical and fitting connections are regularly inspected, cleaned and tightened when needed.
  • Make sure mounting screws are regularly tightened if needed.
  • Drain weekly, to avoid excessive buildup of condensation.

SOLUTIONS TO COMMON ISSUES

Issue: Loss of pressure of tank.

Solution 1: Tighten drain cock.
Solution 2: Examine air and check valves and replace if damaged or leaking.
Solution 3: Use soap and water solution on air connections and tank, and tighten connections or repair leaks where needed.

Issue: Air horn is inaudible

Solution 1: Check all switches to make sure they are ON.
Solution 2: Assure air tank is pressurized.
Solution 3: Check the fuse; if blown, disconnect compressor from power and replace the fuse.
Solution 4: Examine electrical connection for damage or corrosion, secure electrical connections.

Issue: Excessive moisture in horn or safety valve (if installed).

Solution 1: Depressurize and drain the tank.
Solution 2: Relocate the compressor to a drier location.

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