PYLONTECH RV12200-B100 Smart Lithium Iron Battery User Manual

Smart Lithium Iron Battery
RV12200-B100
User Manual 2023 V1.0

Legal Information

Copyright©2023 Pylon Technologies Co., Ttd. Al rights reserved
Any reproduction or distribution of this manual or any part of this manual, in any form by any means, without the prior written consent of Pylontech is prohibited.
Disclaimer
The Manual contains instructions for the use of the product. All the pictures and charts hereinafter are for description and explanation only. The information in the manual is subject to change, without further notice.
Please read this manual carefully before using the product, and use this product with the guidance and assistance of professionalstrained in supporting the product.
Failure to do so may result in serious injury, property damage and may void warranty.
Please keep this manual for further reference.
By using this product, you hereby signify that you have read this manual carefully and that you understand and agree to abide by all terms and conditions of this manual and all relevant documents of this product. You agree to use this product only for purposes that are proper. You agree that you are solely responsible for your own conduct while using this product and for any consequences there of Pylontech shall not be liable for any damages, injuries or any legal liability incurred directly or indirectly from the use of this product. In the event of any conflicts between this manual and the applicable law, the latter prevails.

Safety Instructions

Warning
General

• The device should be used in strict compliance with local laws, electrical safety regulations, and fire prevention regulations of the nation or the region.
• Do not place the device near open fire,heat sources and flammable materials, which may result in an explosion.
• Do not leave the device in a hot environment, which may cause an explosion or the leakage of flammable liquid or gas. For battery storage and working temperature, see the specification.
• Do not subject the device to extremely low air pressure, which may result in an explosion or the leakage of flammable liquid or gas.
• Do not mechanically crush or cut the device, which may result in an explosion.
•  Do not disassemble/wrap the device, which may cause electric shock.
• Keep the device out of reach of children and pet.

Caution
General

• For safety purposes, please use only the accessory (cable, charger, and etc) supplied or recommended by Pylontech. Pylontech shall not liable for damage caused by third-party device.
•  Use the device within the appropriate temperature range. Otherwise, battery self-protection maybe triggered. For battery storage and working temperature, see the specification.
• Please do not use/install this device in the places with direct sunshine.
• Do not expose the device to vapor, dripping or splashing water. For the battery storage humidity requirement, see the specification.
• Do not expose the device to high electromagnetic radiation.
• Do not shake the device.
•  Do not drop the product or subject it to physical shock.
• Do not insert any foreign object into the device.

Installation

• Do not install the device in an unstable place. Personal injury or property damage maybe caused if the device falls.
• Do not install the device in a confined area.

Operation

• Do not operate the device in wet conditions.
• Do not operate the device near heat sources.
•  Please ensure good ventilation while the device is in use.
• Do not move the unit while operating as vibrations and impacts may lead to component damage.
• Carefully check the batteries stored for more than one year, and use then only after making surc theyarequalificd.

Transportation

• Keep the device in original or similar packaging while transporting it.
• Do not bring the device on the plane.

Maintenance

• Charge the battery every three months and keep the SOC above 60% if you need to store the battery for along time.
• Please turnoff the battery and charge it to 60% capacity everytime before storing it.
• Recharge the battery within 12 hours after it has been fully discharged. If not, the battery will be irreversibly damaged.
• If the device does not work properly, please contact your supplier or the nearest service center within 24 hours. DO NOT disassemble the battery for repair or maintenance by yourself. Pylontech shall not assume any responsibility for problems caused by unauthorized repair or maintenance.

Cleaning

• Please use a soft and dry cloth to clean the interior and exterior surfaces. Do not use cleaning solvent. Regular cleaning is required to keep the device in good condition.

Disposal
Disposal

• Dispose of used batteries according to the laws or the regulations of the nation or the region.

Recycle
Recycle

• Recycle the batteries according to the local recycling regulation (i.e. Regulation (EC) N °1013/2006 among European Union), and use advanced technology to improve recycling efficiency.

Specifications

Electrical Specification

Nominal Voltage| 128 VDC
Nominal Capacity| 200 Ah
Resistance| <20mQ
Efficiency| 9%
Self Discharge| ≤3% per month
Maximum Modules in Parallel or Series| 454P
Cycle Life(25° C)| >4500 (80%DOD, 0.5C, 25°C)
Discharge Specification
Maximm Contiruous Discharge Current| 100A
Peak Discharge Current| 200A@5 s
Recomended Low Voltage Discomect| 108V
BUS Discharge Voltage Cut-off| 108V
Recormect Voltage| 12V
Charge Specification
Recommended Charge Current| 50A
Maximm Charge Current| 1004
Recommended Charge Voltage| 142V~ 146V
BUS Charge Voltage Cut-off| 146V
Recormect Voltage| 138V
Temperature Specification
Discharge Temperature| -4 °F ~ 140 °F (20 °C ~ 60 °C)
Charge Temperature| 32 %F~ 131 °F (0°C~55°C)
Storage Temperature| -40°F ~ 140 °F (40 °C ~60 °C)
Working Temperature| -4°F ~ 122 °F (-20 °C ~50 °C)
System Environment Temperature| 104 °F ~ 140 °F (40 °C ~ 60 °C)
Mechanical Specification
Dimensions (LWH)| 18.07in x 7481 x 8461
(459 mm x 190 mm x 215 mm)
Weight
(45.19 Ibs)| 205 kg
Terminal Type| M8
Terminal Torque| 10 Nm ~ 12 Nm
Case Material| PC +ABS
Enclosure Protection| P65
Cell Type-chemistry| LiFePO4
Other
Certifications| UL1973, FCC, CE, UKCA, Biuetooth SIG
Communication| BLE50
Heating Film| Support
APP| Support

*Product performance is based on testing in a controlled environment. Your results may vary due to several extemal and environmental factors,

Dimension

Introduction

RV12200-B100 is a lithium iron phosphate battery module. With a standard BCI group size, it is designed to replace deep cycle lead-acid batteries. The battery is perfect for RV, marine (boats),electric vehicles (EV), robots, renewable energy and other off-grid applications.

The product has the following advantages.

• Long Cycle Life
  More than 4,500 cycles at a depth of discharge of 80%.

• High Security
  The built-in advanced BMS manages charging and discharging status, helps in balancing the individual cells, and ensures intelligent automatic protection against over voltage, over current, over discharge, over temperature.

• Strong Environmental Adaptability
  ‘With the built-in heating film, the battery can be heated under extreme low tempera ture environment automatically to ensure the normal use of the battery.

• Low Self-discharge Loss
  The battery can be stored for more than 2 months when SoC is 0, and more than 6 months when SoC between 20%-100%.

• High Discharge Efficiency
  Available for 0.5 C-rate continuous operation and up to 1 C-rate instantaneous discharge.

• Flexible Connection in Parallel and Series
  Supports up to 4 in series and 4 in parallel (Max 4S4P) to build a 48V 400Ah battery system for 20.48kWh energy and max. 20.48kW load power.

•  Lightweight & Small Size
  Half the the weight of a 12V 200Ah lead acid battery, but equivalent in energy. It’s easier to carry, faster to charge, and more convenient to use.

• Remote Monitoring via APP
  The built-in Bluetooth module enables remote monitoring on mobile devices in real time.

Packing List

Interface

Tools

Topological Graph

Charging

The battery supports solar panel charging, grid power charging, and generator charging.
Please charge the battery with a battery charger or charge controller that is compatible with the lithium iron phosphate battery.

Caution

• Add a pre-charge resistance to avoid mosfet damage if the inductance of the charging device is too large.
• When the Battery Management System (BMS) is in protection mode, charge the battery immediately with a LiFePO4 battery charger (voltage will be 14.6 V) to wake up the BMS. DO NOT use a lead acid charger in this case.

‘When to charge the battery?
Charge the battery after each use OR charge the battery when it has been discharged up to 80% DOD (20% SOC).
Caution

• Disconnect the battery from loads and charge it immediately when the BMS disconnects from the battery due to low voltage.
• Charge the battery within 12 hours after the battery is fully discharged. Otherwise, the battery will have irreversible damage.

Charging Temperature

-32°F to 131°F (0°Cto 55°C)
Note

• Optimal charging temperature: 50°F to 104°F (10°C to 40°C) .
• If the ambient temperature is out of the charging temperature range, the battery stops operating to protect itself, and it cannot be charged. If the temperature falls below -32°F (0°C), and you need to use the battery, please enable the self-heating function of the battery via Bluetooth, and charge it after its temperature returns to charging temperature range.

Charging Time
It takes 2 hours to fully charge a battery with a current of 50 A.

Discharging

The battery discharges at a constant current of 100A(MAX) until the battery voltage reaches 10.8V.

Caution

• Do not continuously discharge a battery with extremely low voltage.
• Charge the battery within 12 hours after the battery is fully discharged. Otherwise, the battery will have irreversible damage.
• Add a pre-charge resistance to avoid mosfet damage if the inductance of the charging device is too large.

Note

• It is recommended to use the battery with the device which has a low voltage disconnect function.
•  The battery can be discharged to 100% of their capacity. However, in order to optimize battery performance and avoid BMS disconnecting the battery, it is recommended to limit the discharge to 80%.

Charging Temperature
-4 °F ~ 140 °F (-20 °C ~ 60 °C)

Pre-Installation Check

Caution

• Make sure all the battery terminals are disconnected before wiring, installing or removing the battery.
• To prevent electric shock, please remove watches, bracelets, rings and other conductive items (if any) and wear insulated gloves and protective goggles before installation.

Battery Installation

1. (Optional) Activate the battery.
   Activate the battery with a charge current greater than 1A and measure the terminal voltage to validate before using the battery for the first time.

2.  Place the battery in the designated area.
   The area where the battery is installed needs to be kept dry and stable, away from water and fire sources, and the temperature and humidity of the area shall be suitable for battery use.

3.  Fix the battery modules tight.
   If the battery is placed on a moving object (eg. car), please fix the battery and the moving object with a pressure strip in the horizontal or vertical direction.

4. Connect the cables.

Note
When installing the battery, the tiny sparks generated during the connection will not harm humans or equipment.

Battery Installation

Single Battery

Multiple Batteries
Note

• Check if the voltage difference between the batteries is less than 0.1 VDC. If not, fully charge the batteries individually to rebalance. Otherwise, overcurrent protection may be triggered.
• Do not mix batteries of different brands, types, models or life spans.
• In order to prolong the life span of the batteries, please make sure the length, diameter and internal resistance of the power cables are the same when using multiple batteries.

1. Connecting the Batteries in Parallel
   

Why Parallel Connection?
To increase the overall battery capacity while keeping the battery voltage the same.
Connection Steps:

1. Connect the Positive Terminals of the batteriesin sequence..
2. Connect the Negative Terminals of the batteries in sequence.
3. Finally, connect the Negative Terminal of the first battery and the Positive
   Terminal of the last battery to the system.

• Dip to 16 batteries can be conected in parallel

2. Connecting the Batteries in Series
   

Why Series Connection?
To increase the overall battery voltage while keeping the capacity the same.
Connection Steps:

1. Connect the Positive Terminal of the first battery to the Negative Terminal of the second battery.

2. Connect the Positive Terminal of the second battery to the Negative
   Terminal of the third battery, and so on.

3.  Finally, connect the Negative Terminal of the first battery and the Positive
   Terminal of the last battery to the system.

Series Configuration| Recommended Charge Voltage Value (VDC)| Recommended Discharge Voltage Value (VDC)
---|---|---
1S| 14~ 14.6| 10.8 ~ 14.6
2S| 28~ 29.2| 21.6 ~ 29.2
3S| 42~ 43.8| 32.4 ~ 43.8
4S| 56~ 58.4| 43.2~ 58.4

Up to 4 batteries can be connected in series.
Charging as a series can lead to imbalances and reduced runtime. It is recommended to charge the batteries (10 °C 40° C) individually once a month.
3 Connecting Batteries in Parallel and Series
Why Parallel and Series Connection?
To increase the overall battery vollage and the capacily at the same Lime.
Connection Steps:

1. Connect the batteries in parallel.
2.  Connect the paralleled batteries in series.
3. Finally, connect the Negative Terminal of the first battery and the Positive Terminal of the last battery to the system

*Up to 4S4P connection is supported for the battery.

Post-Installation Check

• Please check if the positive and negative connections are correct.
• Make sure all wiring holes are sealed and do not expose the cables.

Battery Storage
Please follow the steps below to store the battery.

1. Charge the battcry to 50%~70%.
2. Disconnect the battcry from the sysicm, and the battcry will cntcr the shelf mode automatically after 24 hours.
3. Store the battcry in an well ventilated, clean, dry arca with tempcratures between-40 °F ~ 140 °F (-40 °C ~ 60 °C).

Note
Charge the battcry at Icast once cvcry 3~6 months to prevent overdischarge.
Storage Temperature
Recommended storage temperature: -5°C ~ 35°C (23 °F~ 95 °F)
Storage up to 1 month: -20°C ~ 60°C (4 °F~ 140 °F)
Storage up to 3 months: -10°C ~ 35°C (14 °F~ 95 °F)
Extended storage time: 15°C ~ 35°C (59 °F~ 95 °F)

Battery Management System

Overvoltage
Undervoltage
Overcurrent
High/Low Temperature
Short Circuit
Management and Monitoring| Cell Balancing
Smart Charging Mode
Battery Power Indicator
Heating Film
Battery State| Condition
---|---
Battery Overvoltage| | Trigger
Trigger| Battery Voltage > 14.6 V
| Recovery| Battery Voltage < 13.8 V/ Current > 1 A
Battery Cell Overvoltage| Protection| Trigger| Battery Cell Voltage > 3.65 V
Recovery| Battery Cell Voltage < 3.45 V/ Discharge Current b> 1 A
Battery Undervoltage| Warning| Trigger| Battery Voltage < 11.2 V
Recovery| Battery voltage > 12 V / Charge Current>1 A
Protection| Trigger| Battery Voltage < 10.8 V
Recovery| Battery Voltage > 12 V / Charge Current>1 A
Battery Cell Undervoltage| Warning| Trigger| Battery Cell Voltage < 2.8 V
Recovery| Battery Cell Voltage > 3 V / Charge Current > 1 A
Protection| Trigger| Battery Cell Voltage < 2.7 V
Recovery| Battery Voltage > 3 V / Charge Current > 1 A
Charge High
Temperature| Warning| Trigger| Battery Temperature > 122 °F (50 °C)
Recovery| Battery Temperature < 113 °F (45 °C)
Protection| Trigger| Battery Temperature > 131 °F (55 °C)
Recovery| Battery Temperature < 122 °F (50 °C)
Disharge High Temperature| Warning| Trigger| Battery Temperature > 131 °F (55 0C)
Recovery| Battery Temperature < 122 °F (50 °C)
Protection| Trigger| Battery Temperature > 140 °F (60 °C)
Recovery| Battery Temperature < 122 °F (50 °C)
Charge Low Temperature| Warning| Trigger| Battery Temperature < 41 °F (5 °C)
Recovery| Battery Temperature > 50 °F (10 °C)
Protection| Trigger| Battery Temperature < 32 °F (0 °C)
Recovery| Battery Temperature > 41 °F (5 °C)
Battery State| Condition
---|---
Discharge Low Temperature| Warning| Trigger| Battery Temperature < 14 °F (-10 °C)
Recovery| Battery Temperature < 23°F (-5 °C)
Protection| Trigger| Battery Temperature < -4 °F (20 °C)
Recovery| Battery Temperature < 1.4 °F (-17 °C)
Charge Overcurrent| Warning| Trigger| Charge Current > 110 A
Recovery| Charge Current < 100 A
Primary Protection| Trigger| Charge Current > 115 A (Delay 1 in)
Recove ry
,|  Charge Current < 100 A / Discharge Current > 1 A
Secondary Protection| Trigger| Charge Current > 120 A(Delay Is)
Recover/
,| Charge Current < 100 A / Discharge Current > 1 A
Discharge Overcurrent| Warning| Trigger| Discharge Current > 110 A
Recovery| Discharge Current < 105 A
Primary Protection| Trigger| Discharge Current > 120 A (Delay I min)
Recovery| Discharge Current < 105A/ Charge Current > 1 A
Secondary Protection| Trigger| Discharge Current > 160 A (Delay 5 s)
Recovery| Discharge Current < 105A / Charge Current > 1 A
Tertiary Protection| Trigger| Discharge Current > 220 A (Delay 10 ms)
Recovery| Discharge Current < 105A / Charge Current > 1A
Short Circuit| Protection| Trigger| Discharge Current > 500 A (Delay 100 ms)
Recovery| Remove Slum Circuit; Charge Current > 1 A

FCC Regulations

• This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation

• This equipment has been tested and found to comply with the limits for a Class B digtal device, pursuant topart 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference toradio communications. However, there is no guarantee that interference will not occur in a particular installation.
  If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged totry to correct the interference by one or more of the following measures
  —Reorient or relocate the receiving antenna.
  —increase the separation between the equipment and receiver.
  —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  —Consult the dealer or an experienced radiof
  TV technician for help.

• Changes or modifications not expressly approved by the manufacturer could void the user’s athority to operate the equipment

FCC RF Radiation Exposure Statement
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. To comply with FCC RF Exposure compliance requirements, this grant is applicable to only Mobile Configurations The antennas used for the transmitter must be installed to provide a separation distance of at least 20cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter.

Pylon Technalogies Co., Ltd
021-51317697
SIF. No. 7172, Lae 887, Zu Chongzbi Road,
info@pylontech.com.cn
China (Shangha) Pilot Free Trade Zone
www.pylontech.com.cn Liberating Your Energy Sustainably
Version No. SD22AR50010701

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