PYLONTECH US3000 Rechargeable Li-ion Battery User Manual

US3000 Rechargeable Li-ion Battery

Rechargeable Li-ion Battery US3000 Product Manual

Information Version: 2.1
The US3000 is a rechargeable lithium-ion battery manufactured by Pylontech. This product manual provides information on the safe handling and installation of the battery. It is essential to read this manual carefully before installing or using the battery to avoid electrical shock, serious injury, or death, or to prevent potential damage to the battery.

Contents

• 1. Safety Precautions
  • 1.1 Before Connecting
  • 1.2 In Using
• 2. Introduction
• 3. Safe Handling of Lithium Batteries Guide
• 4. Installation
• 5. Troubleshooting Steps
  • 5.1 Problem Determination Based On:
  • 5.2 Preliminary Determination Steps:
  • 5.3 The Battery Cannot Be Charged or Discharged
• 6. Emergency Situations

Safety Precautions

Reminding
It is crucial to read the user manual carefully before installing or using the battery to avoid any potentially hazardous situations.

If you experience any confusion during the installation process, please contact Pylontech immediately for advice and clarification.

Warning
Before Connecting

1. After unpacking, please check the product and packing list first. If the product is damaged or lacks parts, please contact the local retailer.

2. Before installation, make sure to cut off the grid power and ensure that the battery is in the turned-off mode.

3. Wiring must be correct, and it is essential not to mistake the positive and negative cables. Ensure there is no short circuit with the external device.

4. It is prohibited to connect the battery and AC power directly.

5. The embedded BMS in the battery is designed for 48VDC, so do not connect the battery in series.

6. The battery system must be well grounded, and the resistance must be less than 1 ohm.

7. Ensure that the electrical parameters of the battery system are
   compatible with related equipment.

8. Keep the battery away from water and fire.

Installation
It is essential to follow the instructions carefully during the installation process to avoid any potential hazards. Please refer to the user manual for detailed instructions on how to install the US3000 battery.

Troubleshooting Steps
If you experience any issues with your US3000 battery, please refer to the troubleshooting steps provided in the user manual.
These steps will help you identify and resolve any problems you may encounter.

Emergency Situations
In case of an emergency, please refer to the emergency procedures provided in the user manual. These procedures will help you handle any emergency situations related to your US3000 battery.

Safety Precautions

Reminding

1. It is very important and necessary to read the user manual carefully (in the accessories) before installing or using battery. Failure to do so or to follow any of the instructions or warnings in this document can result in electrical shock, serious injury, or death, or can damage battery, potentially rendering it inoperable.
2. If the battery is stored for long time, it is required to charge them every six months, and the SOC should be no less than 90%;
3. Battery needs to be recharged within 12 hours, after fully discharged;
4. Do not expose cable outside;
5. All the battery terminals must be disconnected for maintenance;
6. Please contact the supplier within 24 hours if there is something abnormal.
7. Do not use cleaning solvents to clean battery;
8. Do not expose battery to flammable or harsh chemicals or vapors;
9. Do not paint any part of battery, include any internal or external components;
10. Do not connect battery with PV solar wiring directly;
11. The warranty claims are excluded for direct or indirect damage due to items above.
12. Any foreign object is prohibited to insert into any part of battery.

Warning

Before Connecting

1. After unpacking, please check product and packing list first, if product is damaged or lack of parts, please contact with the local retailer;
2. Before installation, be sure to cut off the grid power and make sure the battery is in the turned-off mode;
3. Wiring must be correct, do not mistake the positive and negative cables, and ensure no short circuit with the external device;
4. It is prohibited to connect the battery and AC power directly;
5. The embedded BMS in the battery is designed for 48VDC, please DO NOT connect battery in series;
6. Battery system must be well grounded and the resistance must be less than 1 ;
7. Please ensured the electrical parameters of battery system are compatible to related equipment;
8. Keep the battery away from water and fire.

In Using

1. If the battery system needs to be moved or repaired, the power must be cut off and the battery is completely shutdown;
2. It is prohibited to connect the battery with different type of battery.
3. It is prohibited to put the batteries working with faulty or incompatible inverter;
4. It is prohibited to disassemble the battery (QC tab removed or damaged);
5. In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are prohibited;
6. Please do not open, repair or disassemble the battery except staffs from Pylontech or authorized by Pylontech. We do not undertake any consequences or related responsibility which because of violation of safety operation or violating of design, production and equipment safety standards.

Introduction
US3000 lithium iron phosphate battery is one of new energy storage products developed and produced by Pylontech, it can be used to support reliable power for various types of equipments and systems. US3000 is especially suitable for application scene of high power, limited installation space, restricted load- bearing and long cycle life.
US3000 has built-in BMS battery management system, which can manage and monitor cells information including voltage, current and temperature. What’s more, BMS can balance cells charging and discharging to extend cycle life.
Multiple batteries can connected in parallel to expand capacity and power in parallel for larger capacity and longer power supporting duration requirements.

Features:

• The whole module is non-toxic, non-polluting and environmentally friendly;
• Cathode material is made from LiFePO4 with safety performance and long cycle life;
• Battery management system (BMS)has protection functions including over-discharge, over-charge, over-current and high/low temperature;
• The system can automatically manage charge and discharge state and balance current and voltage of each cell;
• Flexible configuration, multiple battery modules can be in parallel for expanding capacity and power
• Adopted self-cooling mode rapidly reduced system entire noise;
• The module has less self-discharge, up to 6 months without charging it on shelf, no memory effect, excellent performance of shallow charge and discharge;
• Working temperature range is from -10 to 50 , (Charging 0~50 ; discharging -10~50 ) with excellent discharge performance and cycle life;
• Small size and light weight, standard of 19-inch embedded designed module is comfortable for installation and maintenance;

Specifications

-10ć~50ć Discharge
Shelf Temperature| -20ć~60ć
Protective class| IP20
Cooling type| Natural Cooling
IP rating of enclosure| IP20
Humidity| 5% ~ 85%
Certification| IEC62619/ CE / UN38.3
Design life| 10+ Years (25ć/77̧)
Cycle Life| >6,000 25ć
Reference to standards| IEC62619, IEC62040,
*The Scope of Product Certification does not include external cabinets.| IEC62477-, IEC61000-6-2,IEC61000-3,
| UN38.3, UL1973

Equipment Interface Instruction
This section details the front and back panel of the interface functions.

US3000 Product Front Interface

• Power Switch
  Power Switch: to turn ON/OFF the whole battery BMS standby, no power output.

• ON/OFF
  ON/OFF light: green LED lighting to show the Power Switch is ON, and the BMS has electricity (No power output).

• RUN
  RUN light: green LED lighting to show the battery running status

• Alarm
  Alarm light: red LED flashing to show the battery has alarm, and lighting to show the battery is under protection.

• SOC
  SOC light: 6 green LEDs to show the battery’s current capacity.

• Start
  Start Button: press more than 0.5s to start the battery module, Power output ready.

• ADD Switch
  ADD Switch: 4 ADD switches, Dip1 to definite different baud rate (0 is 115200, 1 is 9600). ”0”and”1”, refer to picture right. “0XXX” setup the baud rate 115200, and “1XXX” setup the baud rate 9600. The settings will be active only after restart the battery.

The slave battery’s address will be assigned automatically. 1 master battery can supervise 7 slave batteries (maximum 8 batteries in each battery group). Multiple battery groups should setup the master batteries’ ADD switch. (Refer to Chapter 4 / D)

Console
Console Communication Terminal: (RJ11 port) follow RS232 protocol (Baud Rate: 1200), for manufacturer or professional engineer to debug or service.

CAN
CAN Communication Terminal: (RJ45 port) follow CAN protocol (Baud Rate: 500K), for output batteries information.

RS485
R485 Communication Terminal: (RJ45 port) follow RS485 protocol (Baud Rate: 9600 or115200), for output batteries information.

Link Port 0, 1
Link Port 0, 1 Communication Terminal: (RJ45 port), for communication between multiple parallel batteries.

Definition of RJ45 Port Pin

Definition of RJ11 Port Pin

Power Terminals
Power cable terminals: there are two pair of terminals with same function, one connect to equipment, the other one paralleling to other battery module for capacity expanding. For each single module, each terminal can achieve charging and discharging function.
For power cables uses water-proofed connectors. It must keep pressing this Lock Button while pulling out the power plug.

Dry Contact Terminal
Dry Contact Terminal: provided 1 way input and 3 ways output dry contact signal.

LED Status Indicators

• RUN Lamp (No.6 Figure 2-1): green, long lighting when charging and flash when discharging;
• ALM Lamp (No.7 Figure 2-1 7): red, flashes when alarm and long bright if equipment failure or protected;
• Battery capacity indicator (No.8 Figure 2-1): 6 green lamps, each light represent 16.6% capacity.

LED Indicators Instructions

Condition| RUN| ALR| 1| 2| 3| 4| 5| 6
---|---|---|---|---|---|---|---|---
Power off| –| –| –| –| –| –| –| –
Power on| | | | | | | |
Idle/Normal| | | | –| –| –| –| –| –| –
Charge| | –| Show soc; highest LED flash on: 0.5s; off 0.5s
Discharge| | | | | Show soc
Alarm| ALR:| | ; Other LEDs are same as above.
System

error/Protect

| –| | –| –| –| –| –|
|
| ON
|
| | flash, on: 0.3s; off: 3.7s
| ****| | | | flash, on:0.5s; off: 1.5s

BMS function:

Safe handling of lithium batteries Guide

Schematic Diagram of Solution

Explanation of Symbol

• • Do not disconnect or disassemble by non-professional personnel.
• • Do not drop, deform, impact, cut or spearing with a sharp object.
• • Do not place at a children or pet touchable area.
• • Do not place near open flame or flammable material.
• • Do not cover or wrap the product case.
• • Do not sit or put heavy things on battery.
• • Do not touch the leaking liquid.
• • Avoid of direct sunlight.
• • Avoid of moisture or liquid.
• • The product Ingress Protection (IP) class is IP20.
• • Make sure the grounding connection set correctly before operation.
• • Follow the product manual to make wiring connection.
• • If leaking, fire, wet or damaged, switch off the breaker on DC side and stay away from battery.
• • Contact your supplier within 24 hours if anything failure happens.

Tools
The following tools are required to install the battery pack

NOTE
Use properly insulated tools to prevent accidental electric shock or short circuits.
If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with electrical tape.

Safety Gear
It is recommended to wear the following safety gear when dealing with the battery pack

Installation

Package Items
Unpacking and check the Packing List

1. For battery module package:
   Two power cables and one communication cable for each battery package: Grounding cable: Grounding cables use 10AWG yellow-green cables.
   US3000 modules’ grounding is based on metal directly touch between the module’s surface and rack’s surface. So it needn’t grounding cables at all. If uses normal rack, it can remove the paint at the corresponding place. Or install a grounding cable to the grounding point of the modules.

2. For Battery system connects to inverter:
   Two long power cables (current capacity 120A) and one communication cable for each energy storage system:

NOTE
These three long cables are belonging to External Cable Kit, NOT in battery package. They are in another extra small cable box. If there is anything missed please contact dealer.

Installation Location
Make sure that the installation location meets the following conditions:

• The area is completely water proof.
• The area is flat and level with a maximum altitude of 2000m.
• There are no flammable or explosive materials.
• The ambient temperature is within the range from 0°C to 50°C.
• The temperature and humidity is maintained at a constant level.
• There is minimal dust and dirt in the area.
• The distance from heat source is more than 2 meters.
  • The distance from air outlet of inverter is more than 0.5 meters.
• The Minimum clearance to battery module(rack) is more than 0.5 meters.
• Do not place at a children or pet touchable area.
• The installation area shall avoid of direct sunlight.
• There is no mandatory ventilation requirements for battery module, but please avoid of installation in confined area. The aeration shall avoid of high salinity, humidity or temperature.

CAUTION
If the ambient temperature is outside the operating range, the battery pack stops operating to protect itself. The optimal temperature range for the battery pack to operate is 0°C to 50°C. Frequent exposure to harsh temperatures may deteriorate the performance and life of the battery pack.

Installation

Put battery modules into cabinet and connect the cables:

1. Put the battery into the cabinet; (the cabinet is optional item for installation)
2. Drive the 4 pcs screws;
3. Connect the cables between battery modules
4. Connect the cables to inverter

NOTE
In Australia an overcurrent and DC isolation device is required for both positive and negative conductors between inverter and battery.

Power on
Double check all the power cable and communication cable.

1. Switch power on
   Switch on all the battery modules:

2. The one with empty Link Port 0 is the Master Battery Module, others are slaves (1 master battery configure with maximum 7 slave batteries):

3. Press the red button of master battery to power on, all the battery LED light will be on one by one from the Master battery:If all the battery LED lights on, and then off, which means the battery system is good and working.

Power off

1. Turn external power source off.
2. Press Red SW switch of master battery. Then all batteries will off.
3. Switch Power switch OFF.

Installation with bracket:

Aim at the 4 pare of Location Pin and Location Hole, stack the batteries together. And hasp the 4 agraffes together.

Maximum 4 batteries can be athwart stacked One or two batteries can be sidelong stacked Cables connection and batteries system start are same as cabinet installation.

NOTE
After installation, do not forget to register online for full warranty: http://www.pylontech.com.cn/service/support

NOTE

• To avoid current pulse of the inverter add on the battery bank.
• Shall start inverter first or switch on breaker between battery and inverter after all connected batteries turned on.
• Between battery bank and inverter should install breaker to protect system safety.
• All the installation and operation must follow local electric standard.

Multiple Battery Groups CAN/RS485 Communication Cable Connection

Trouble Shooting Steps

Problem determination based on:

1. Whether the battery can be turned on or not;
   If battery is turned on, check the red light is off, flashing or lighting;

2. If the red light is off, check whether the battery can be charged/discharged or not.

Preliminary determination steps:

1. Battery cannot turn on, switch on the lights are all no lighting or flashing.
   If the battery external switch is ON, the RUN light is flashing, and the external power supply voltage is 48V or more, the battery still unable to turn on, please contact distributor.
   The battery can be turned on, but red light is lighting, and cannot charge or discharge.
   If the red light is lighting, that means system is abnormal, please check values as following:

   • Temperature: Above 50 or under -10 , the battery could not work.
     Solution: to move battery to the normal operating temperature range between -10 and 5

   • Current: If current is greater than 100A, battery protection will turn on.
     Solution: Check whether current is too large or not, if it is, to change the settings on power supply side.

   • High Voltage: If charging voltage above 54V, battery protection will turn on.
     Solution: Check whether voltage is too high or not, if it is, to change the settings on power supply side.

   • Low Voltage: When the battery discharges to 44.5V or less, battery protection will turn on. Solution: Charge the battery for some time, the red light turn off

Excluding the four points above, if the faulty is still cannot be located, turn off battery and repair.

The battery cannot be charged or discharged

1. Cannot be charged:
   Disconnect the power cables, measure voltage on power side, if the voltage is 53~54V, restart the battery, connect the power cable and try again, if still not work, turn off battery and contact distributor .

2. Unable to discharge:
   Disconnect the power cables and measure voltage on battery side, if it is under 44.5V, please charge the battery; if voltage is above 48V and still cannot discharge, turn off battery and contact distributor.

Emergency Situations

1. Leaking Batteries
   If the battery pack leaks electrolyte, avoid contact with the leaking liquid or gas. If one is exposed to the leaked substance, immediately perform the actions described below. Inhalation: Evacuate the contaminated area, and seek medical attention.
   Contact with eyes: Rinse eyes with flowing water for 15 minutes, and seek medical attention. Contact with skin: Wash the affected area thoroughly with soap and water, and seek medical attention.
   Ingestion: Induce vomiting, and seek medical attention.

2. Fire
   NO WATER! Only dry powder fire extinguisher can be used; if possible, move the battery pack to a safe area before it catches fire.

3. Wet Batteries
   If the battery pack is wet or submerged in water, do not let people access it, and then contact Pylontech or an authorized dealer for technical support.

4. Damaged Batteries
   Damaged batteries are dangerous and must be handled with the utmost care. They are not fit for use and may pose a danger to people or property. If the battery pack seems to be damaged, pack it in its original container, and then return it to Pylontech or an authorized dealer.

NOTE
Damaged batteries may leak electrolyte or produce flammable gas.
In case a damaged battery needs recycling, it shall follow the local recycling regulation (ie. Regulation (EC) Nº 1013/2006 among European Union) to process, and using the best available techniques to achieve a relevant recycling efficiency.

Any further questions, please contact Pylontech: service@pylontech.com.cn

Remarks

Recycle and disposal.
In case a battery (normal condition or damaged) needs disposal or needs recycling, it shall follow the local recycling regulation (i.e. Regulation (EC) Nº1013/2006 among European Union) to process, and using the best available techniques to achieve a relevant recycling efficiency.

Storage , Maintenance and Expansion

1. It is required to charge the battery at least once every 6 months, for this charge maintenance make sure the SOC is charged to higher than 90%
2. Every year after installation. The connection of power connector, grounding point, power cable and screw are suggested to be checked. Make sure there is no loose, no broken, no corrosion at connection point. Check the installation environment such as dust, water, insect etc. make sure it is suitable for IP20 battery system.
3. A new battery module can be added onto an existing system at any time.

Please make sure the new battery is acting as the master. The new module, due to a higher SOH may have a difference on SOC with existing system, but it will not affect the parallel connection system performance.

Pylon Technologies Co., Ltd.
Address: No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park
Pudong, Shanghai 201203, China

T: +86-21-51317699 | F +86-21-51317698
E: service@pylontech.com.cn
W: www.pylontech.com.cn

References

• 上海派能能源科技(PYLONTECH)有限公司
• Sign Up battery-Service-Pylon Technologies Co., Ltd.

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