PYLONTECH RV12200 Smart Lithium Iron Phosphate Battery User Manual

Smart Lithium Iron Phosphate Battery
RV12200
User Manual
Information Version: 1.3

Legal Information

Copyright©2024 Pylon Technologies Co., Ltd. All rights reserved.
Any reproduction or distribution of this manual or any part of this manual, or any uploading of this manual to a third party website, in any form by any means, without the prior written consent of Pylon Technologies Co., Ltd., is prohibited.
Disclaimer
The Manual contains instructions for the use of the product. All the pictures and charts in this manual are for description and explanation only. Pylon Technologies Co., Ltd. reserves the right to change the information in the manual which is subject to change without further notice.
Please read this manual carefully before using the product and keep this manual for further reference. Failure to use the product in accordance with the manual may result in serious injuries, property damages and may void the warranty, for which Pylon Technologies Co., Ltd. shall not be liable.
Pylon Technologies Co., Ltd. makes no representations or warranties express or implied, with respect to all the information in this manual.
In the event of any conflicts between this manual and the applicable law, the latter prevails.
The final interpretation of this manual belongs to Pylon Technologies Co., Ltd.

Safety Instructions

Warning

• The device should be used in strict compliance with local laws, electrical safety regulations, and fire prevention regulations of the nation or the region.
• Do not place the device near open fire, heat sources and flammable materials.
• Do not leave the device in an extremely hot environment.
• Do not place the device in damp locations.
• Do not expose the device to high electromagnetic radiation.
• Do not strike, mechanically crush or cut the device.
• Do not puncture the device with sharp objects.
• Do not stack heavy objects on the device.
• Do not place metal objects or wires on the device.

Caution
General

• For safety purposes, please use only the accessory (cable, charger, and etc) supplied or recommended by Pylontech. Pylontech shall not be liable for damage caused by third-party accessories.
• Before first use, please check if the device is in good condition. If the device is deformed or has an odor, do not use the device and return it to the distributor.
• Keep the device out of reach of children and pets.
• If the device falls into water during use, please take it out immediately.
• If the battery leaks, avoid contact with the leaking liquid or gas. In case of contact with skin or eyes, flush immediately with plenty of clean water and seek medical advice.

Installation

• Do not install the device in an unstable place. Personal injury or property damage may be caused if the device falls.
• Do not place the device in dusty locations.

Operation

• Please ensure good ventilation while the device is in use.
• If the device has been stored for more than one year, please check it carefully to make sure there is no problem before using it.

Transportation

• Keep the device upright when moving it.
• Handle the device gently.

Maintenance

• Charge the device regularly. If you need to store the device for a long time, please charge it to at least 60% every time before storing it.
• Recharge the device as soon as possible after it has been fully discharged.
• If the device does not work properly, please contact your distributor or the nearest service center within 24 hours. DO NOT disassemble the device for repair or maintenance by yourself. Pylontech shall not assume any responsibility for problems caused by unauthorized repair or maintenance.
• Do not charge the device which is hot, deformed, or leaking.
• It is recommended to check the connection between power cords and screws regularly to ensure that there is no loosening, breakage or corrosion at the connection points.
• It is recommended to regularly check if the device storage environment is normal.

Cleaning

• Please use a soft and dry cloth to clean the exterior surfaces.

Disposal

• Dispose of used batteries according to the laws or the regulations of the nation or the region.

Introduction

RV12200 is a smart lithium iron phosphate battery module. It is designed to replace deep cycle lead-acid batteries. With a standard BCI 4D size, it is perfect for recreational vehicles (RV), marine (boats), trucks, cabins, and other off-grid deep-cycle applications.
The product has the following advantages.

• High Reliability Adopting advanced BMS, the battery has comprehensive protection functions.
• Long Cycle Life With Energy Storage Grade LiFePO4 Cells, the battery extends its cycle life to more than 8 times that of lead-acid batteries.
• High Energy Density With the high energy density lithium cells, the battery is 50% the weight of the lead acid battery of equivalent energy, and 70% the size of the regular lithium battery of equivalent energy. It’s easier to carry, faster to charge, and more convenient to use.
• Flexible Connection in Parallel and Series Available in 12 V, 24 V, 36 V and 48 V, multiple batteries can build a battery system with a max. energy output of 40.96 kWh through flexible connection in parallel and series.
• Strong Environmental Adaptability With low-temperature smart heating function, the battery can be charged safely in sub-zero temperatures.
• Real-time Monitoring via App You can monitor the battery status via Pylontech Auto App.
• Low Self-discharge Loss The battery can be stored for over 2 months if it is turned off after being fully discharged, and can be stored for over 6 months if it is turned off when its level is between 40% and 70%.

Packing List

Optional Accessories

Interface

Battery Installation

5.1Tools and Accessories Preparation

5.2Pre-installation Check

• Cut off the power before wiring, installing or removing the battery.
• To prevent electric shock, please remove watches, bracelets, rings and other conductive items (if any) and wear insulating gloves and safety goggles before installation.

5.3Battery Connection

• Single Battery
• Multiple Batteries

Caution

• Before use, check if the voltage difference between the batteries is less than 0.1 VDC before using them in series connection, or less than 0.5 VDC in parallel connection. If not, charge the batteries separately, and float charge them for 24 hours after a full charge. Otherwise, over-current protection may be triggered due to the large voltage difference.
• Do not mix batteries of different brands, types, models or life spans.
• In order to prolong the life span of the batteries, please make sure the length, diameter and internal resistance of the power cables are the same when using multiple batteries.

Battery Installation
① Connecting the Batteries in Parallel

Steps:

1. Connect the Positive Terminals of the batteries to a bus bar.
2. Connect the Negative Terminals of the batteries to another bus bar.
3. Finally, connect the two bus bars to the external devices via two cables.
   Note
   Up to 8 batteries can be connected in parallel.
   ② Connecting the Batteries in Series

Steps:

1. Connect the Positive Terminals of the batteries in sequence.
2. Connect the Negative Terminals of the batteries in sequence.
3. Finally, connect the Positive Terminal of the last battery and the Negative Terminal of the first battery to the corresponding terminals of external devices.

Steps:

1. Connect the Positive Terminal of the first battery to the Negative Terminal of the second battery.
2. Connect the Positive Terminal of the second battery and the Negative Terminal of the third battery, and so on.
3. Finally, connect the Positive Terminal of the last battery and the Negative Terminal of the first battery to the corresponding terminals of external devices.

Note

• Up to 4 batteries can be connected in series.
• Using batteries in a series connection for a long time may lead to imbalances. It is recommended to regularly connect the batteries in parallel, and float charge them for 24 hours after a full charge.
  ③ Connecting the Batteries in Series & Parallel

Note

• To avoid triggering battery protection due to the large voltage difference, it is recommended to connect the batteries in parallel, float charge them for 24 hours after a full charge, and then use them in series and parallel connection.
• When connecting the batteries in series and parallel, please connect them in series first and then in parallel.
• Up to 16 identical batteries are supported in series and parallel connection (Max 4S4P).

5.4Post-Installation Check
Please check if the positive and negative connections are correct.
Before first use, use a charger with a current greater than 1 A to activate the battery, and verify if the battery is activated successfully by measuring its voltage.

Battery Monitoring

7.1App
You can finish battery networking, check battery information, complete remote upgrades and more through Pylontech Auto App.

PylontechAuto App
https://pylontech-sys.com/public/file/PylontechAuto(1).html

PylontechAuto App Quick Guide
http://en.pylontech.com.cn/other.aspx?id=47

7.2Battery Networking

• Basic Mode
  Before first use, follow “Connect” section in the Pylontech Auto App Quick Guide to finish battery networking. Note
  In this mode, make sure that there is no obstruction between the devices, and that the distance between the mobile phone and the host battery is less than 10 m, and the distance between the batteries is less than 5 m.

• Extension Mode
  With a KIT-C1 communication box, Bluetooth signal can be transmitted smoothly in a enclosed space or over a long distance.

• KIT-C1 power supply: DC10 V ~ 60 V.

• When KIT-C1 is far away from the mobile phone or battery, or when there is an obstruction
  Note

• KIT-C1 and the mobile phone or battery, you are recommended to use an extended antenna for smooth signal transmission.

• For more information about KIT-C1, refer to the KIT-C1 User Manual.

KIT-C1 Connection Scenarios
① When KIT-C1 is close to both the mobile phone and the batteries, and there is no obstruction between the devices, rubber duck antennas are recommended for both ports. ② When KIT-C1 is far from both the mobile phone and the batteries, extended antennas are recommended for both ports. ③ When KIT-C1 is close to the mobile phone and there is no obstruction between them, while there is an obstruction between KIT-C1 and the batteries, a rubber duck antenna is recommended for the Bluetooth port and an extended antenna for the wireless port. ④ When there is an obstruction between KIT-C1 and the mobile phone, and KIT-C1 is close to the batteries and there is no obstruction between them, an extended antenna is recommended for the Bluetooth port and a rubber duck antenna for the wireless port.

7.3Battery Status Check

Battery Storage

Please follow the steps below to store the battery.

1. Make sure the battery level is between 40% and 70%.
2. Disconnect the battery from all loads and the charging device (if present).
3. Store the battery in a well-ventilated, clean, dry area with temperatures between 23 °F (-5 °C) and 95 °F (35 °C).
   Note
   • Charge the battery at least once every 6 months to prevent over-discharge.
   • In extreme conditions, the battery can be stored for up to 1 month at temperatures as low as -40 °F (-40 °C) or as high as 140 °F (60 °C).

Battery Management System

Specifications

Electrical Specification

Discharge Specification
Max. Continuous Discharging Current| 100 A
Peak Discharging Current| 200 A @5 s
Charge Specification
Recommended Charging Current| 50 A
Max. Continuous Charging Current| 100 A
Recommended Charging Voltage| 14 V ~ 14.6 V
Environment Specification
Discharging Temperature| -4 °F ~ 140 °F (-20 °C ~ 60 °C)
Charging Temperature| 32 °F ~ 131 °F (0 °C ~ 55 °C)
Storage Temperature| -40 °F ~ 140 °F (-40 °C ~ 60 °C)
Operating Temperature| 4 °F ~ 122 °F (-20 °C ~ 50 °C)
*If charging is required when the temperature is below 32 °F (0 °C), please connect the charger to enable the heating film.
The battery starts charging when the cell temperature is heated to a certain temperature.I214
Max. Altitude| 13123 ft (4000 m)
Relative Humidity| 5% ~ 95% (non-condensing)
Mechanical Specification
Dimensions
(L × W × H)| 18.07 in × 7.48 in × 9.23 in
(459 mm × 190 mm × 234.5 mm)
Weight| Approx. 46.08 lbs (20.9 kg)
Terminal Type| M8 × 1.25 × 14 mm
Terminal Torque| 9 ± 1 Nm
Case Material| PC
IP Rating| IP65
Other
Certifications| UN38.3, IEC 62619, TELEC, FCC, CE
Communication| BLE 5.0

*Product performance is based on testing in a controlled environment. Your results may vary due to several external and environmental factors.
Dimension

Troubleshooting

My battery won’t turn on?

My battery won’t turn off?
Disconnect all external devices, and the battery will turn off after 24 hours of inactivity.
My battery won’t charge?

My battery won’t discharge?

Pylon Technologies Co., Ltd
No.300, Miaoqiao Road, Kangqiao Town,
Pudong New Area, Shanghai, China

service@pylontech.com.cn
www.pylontech.com.cn
+86-21-51317699

References

• 上海派能能源科技(PYLONTECH)有限公司

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