XS Power HF1208 IntelliCharger User Guide

XS Power HF1208 IntelliCharger

Microprocessor Controlled

Three-Stage 12V/14V/16V Automatic Battery Chargers
The HF Charger series is a group of advanced battery chargers designed specifically for high-performance 12V, 14V, or 16V sealed lead-acid batteries. These chargers combine the reliability of a High-Frequency MOSFET rectified assembly with an advanced microprocessor control board to create a battery charger that can rapidly and safely recharge 12V, 14V, and 16V maintenance- free, deep cycle, gel-cell, and AGM (Absorbed Glass Mat) batteries in several sizes.

Three Stage Charging
At the heart of the technology in all HF Chargers is the three distinct charging stages. During the first stage, called “Bulk” charging, the current is fixed and the voltage is allowed to float. During this stage, 80% of the battery’s capacity is restored. When the battery’s cell voltage is up to the correct level, the second stage called “Absorption” charging is engaged. During this stage, the voltage is fixed and the current is allowed to float. The battery is brought to 100% during this stage and the cells are equalized. The third stage is “Float” charging. During this stage, the voltage and current are reduced to a level that will maintain the battery indefinitely. Several microprocessors are used to tightly control the entire process. This is the same technique that battery manufacturers recommend and use in the production of new batteries and it is the fastest and safest technique for battery charging.

Compatible With Most Lead-acid Batteries Including AGM
Lead-acid batteries have different charging requirements based on their specific design. Overcharging will reduce the life of any battery as sealed valve-regulated batteries are especially sensitive to high charging voltages and overcharging. Overcharging an AGM or gel-cell battery will cause permanent damage.

Voltage Monitoring
The battery’s terminal voltage is measured every five minutes by the on-board microprocessors and this information is analyzed in addition to the elapsed time to dynamically control the battery charger for optimum charging performance.

Automatic Computer Analysis/Auto Shutdown
The microprocessors will analyze the battery when connected. If the battery’s voltage is below 4V the charger may not recognize the battery is connected and will not begin charging. Likewise, if the battery will not come up to the correct voltage in a ten-hour period the microprocessor control board will automatically shut the charger off.

UL Approved Battery Cables
3.9 feet of durable battery cables are provided that are resistant to cuts and abrasion. The copper plated battery clamps are compact and custom-designed with easy connections. All clamp connections are soldered for maximum current flow.

Internal Cooling Fan
A cooling fan automatically operates during charging to keep the circuit and other internal components at a constant safe temperature.

Important Safety Instructions

• The HF Charger series generates a low DC voltage and high DC current to the battery being charged. Operating the charger incorrectly or misusing it may damage the charger or create hazardous conditions for the user.
  WARNING: EXPLOSION HAZARD

• The HF Charger series is designed to charge 12V, 14V, and 16V lead-acid batteries of all types. Do not attempt to use
  batteries with voltages not matching the charger specified voltage.

• Do not use this product where there are flammable fumes or gases.

• Do not use this product in an enclosure containing lead-acid batteries. These batteries vent explosive hydrogen gas, which can be ignited by sparks from electrical connections.

• Never attempt to charge a frozen battery.

• Do not connect DC clamps to the carburetor, fuel lines, or sheet metal body parts.
  WARNING: SHOCK HAZARD. KEEP AWAY FROM CHILDREN.

• Do not expose the charger to water or rain or temperatures over 104 °F (40 °C).

• Do not open the charger. There are no user-serviceable parts inside the unit. For service see the Warranty Policy at the back of this guide.
  WARNING: HEATED SURFACE – Ensure at least 2″ (5 cm) air space is maintained on all sides of the charger.

• An extension cord should not be used unless absolutely necessary. The use of an undersized extension cord will adversely affect the output of the product and could prove to be dangerous. If an extension cord must be used, make sure that pins on the plug of the extension cord are the same number, size, and shape as those of the plug on the charger. We recommend a minimum of a 16AWG cord for lengths up to 50’ and a minimum of a 14AWG cord for lengths up to 100’. We do not recommend cords over 100’. Do not use this product with an ungrounded extension cord.

• Be sure AC and DC cords are not pinched or otherwise damaged by hoods, doors, or other moving engine components.

• Observe battery polarity.

IMPORTANT: If this charger is to be used with a portable generator, it should be equipped with automatic voltage regulation to ensure the consistent output of the product.

Specifications

8A Model
AC Input Specifications

• AC Input Voltage : 100-120/200-230 VAC, 47-63 Hz
• AC Input Current: 5A RMS fuse protected

15A Models
AC Input Specifications

• AC Input Voltage : 100-120 VAC, 47-63 Hz
• AC Input Current: 10A RMS fuse protected

Protection

• Battery Reverse: YES
• Short Circuit: YES
• Overload: YES
• Speed-controlled cooling fan by charge stage

IMPORTANT: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

Back Power Switch and Front LED Indicators

1. Power LED Indicator: Illuminates red when the power cord is plugged in and the power switch on the back of the unit is turned on.
2. Charging LED Indicator: Illuminates orange or red when in charge mode and changes to green when battery charging is in the final stage*. During this stage a 1 hour minimum in this stage is required, however, 24 hours is recommended for 100% charge. If the Charging LED Indicator remains orange or red after a 10-hour period switches the charger OFF and remove the battery connections. Insure the battery polarity is correct, and if so, replace the battery.
3. Power Switch: (on back) Power is ON when switched to “I” and OFF when switched to “O”
4. Fuse holder: Contains a 10A fuse in case of overload.

The LED Status Indicator will illuminate green indicating thein full charging stage and a 1 hour minimum in this stage is required, however, 24 hours is recommended for a 100% charge

Operation

The HF Charger Series has been designed to provide fully automatic recharging of most 12V, 14V, or 16V maintenance-free, deep-cycle, AGM, and gel-cell batteries. If possible, disconnect all loads from the battery by removing battery cables, opening a disconnect switch, or switching loads off.

To charge your 12V, 14V, or 16V battery:

1. With the charger’s power switch in the OFF position plug the charger into a grounded wall receptacle.
2. Connect the red positive (+) clip of the charger cables to the positive (+) terminal of the vehicle battery.
3. Connect the black negative (–) clip of the charger cables to solid chassis ground. If this is not possible, connect it to the negative (–) battery terminal.
4. Flip the power switch on the back panel to ON. The Power LED will illuminate red while the microprocessors analyze the battery and after a short delay, the Charging LED Indicator on the front panel will illuminate orange, beginning the three-stage charging sequence. *Note that the charger will automatically restart the charging sequence if the charge current rises above a factory preset threshold.
5. When complete, the Charging LED Indicator will turn green, flip the power switch to OFF.
6. Remove the black negative (–) clip and the red positive (+) clip from the vehicle’s battery terminals.

Troubleshooting

WARNING: Electric shock hazard
Do not disassemble any of the HF chargers. The chargers do not contain any internal user-serviceable parts and attempting to service the unit yourself could result in electrical shock or burn.

• Power LED does not come on when the power switch is flipped to ON: Check fuse. Check cord and input power.
• Charge LED will not illuminate: The battery is not connected. The battery is below 4.0V.
• Charging LED remains orange and never turns green: This happens when the battery cannot be completely charged in a 10-hour period at the selected charge rate. Ensure the battery polarity is correct. If the error persists, replace the battery.

Limited Warranty

We take great pride in our quality, value, and performance and believe that this product should offer you trouble-free operation throughout its lifetime providing you take care to follow the simple instructions in the product documentation. If you experience any problems with your product, please read the warranty details listed below carefully. XS Power provides a one-year warranty from the date of purchase to the original purchaser. This warranty covers manufacturing defects in material and workmanship only. XS Power does not cover damage or failure caused by abuse, misuse, faulty installation, improper maintenance, or any attempted repairs not carried out by XS Power. There will be no obligations or liability on the part of XS Power for consequential damages arising from the use of the product or any indirect damages with respect to loss of property, revenue, or costs for the removal, installation, or reinstallation. For warranty service, the product must be reported to XS Power to receive a unique RGA number (return goods authorization) and at that time you will be advised of where to send the faulty product. All shipping charges for returns should be prepaid. If the requested repairs or services are within the terms of this warranty then the item will be returned to you on completion without any charge. The unit must be in its original packaging with any original accessories. XS Power will not be responsible or accept any liabilities for any loss or damage to additional items which are sent with the returned products. If the product is not covered under the terms of this warranty. XS Power will advise you of the costs to carry out any repairs necessary and the unit will be shipped to you on receipt of payment for the work including the return freight charges. Please allow 2 to 4 weeks for the return of your product. Under normal circumstances, we try to ensure we carry out warranty repairs within 5 working days. We cannot be held responsible for delays in shipping.

Product Disclaimer

THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XS POWER IN CONNECTION WITH YOUR XS POWER PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS, AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER’S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY. IN NO EVENT WILL XS POWER BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL,OR CONSEQUENTIAL DAMAGES, LOSSES, COSTS, OR EXPENSES HOWEVER ARISING WHETHER IN CONTRACT INCLUDING WITHOUT RESTRICTION ANY ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT OPERATION OF THE PRODUCT.

Exclusions

If this product is a consumer product, federal law does not allow the exclusion of implied warranties. To the extent you are entitled to implied warranties under federal law, to the extent permitted by applicable law they are limited to the duration of this Limited Warranty. Some states and provinces do not allow limitations or exclusions on implied warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may have other rights which may vary from state to state or province to province.

Contact XS Power

• Toll-Free: 888-4XSPOWER
• Phone: 865-688-5953
• Email: info@4xspower.com
• Website: www.4xspower.com

References

• XS Power – Real Power, Unreal Performance

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