ELMAG 78512 MACC Special 411 CSO Metal Bandsaw Owner’s Manual
- June 1, 2024
- ELMAG
Table of Contents
ELMAG 78512 MACC Special 411 CSO Metal Bandsaw
Product Information
- Article Number: 78512
- EAN Code: 9004853785122
TECHNICAL FACTS
- Manual feed – manual feed control with ERGO operating lever, ideal for thin-walled material
- Infinitely variable saw frame feed – with hydraulic lowering mechanism
- Rapid clamping of the material by pre-adjustment of the clamping jaw – Quick clamping vice with handwheel and quick clamping lever
- Highest repeatability in series cutting- with bar lock and adjustable material stop
- Quick mitre adjustment 45-0-60° – with WSS quick release angle clamp and easy-to-read angle scale
- High torque – very powerful saw band drive 900/1.600 W
- Smooth running and durable – compact gear unit with oil bath for permanent lubrication
- Cutting speeds 38/77 m/min
- Optimum saw blade cooling – coolant circulation system with electric pump, dosing valve and return filter, coolant tank in the machine base
- Smooth saw band run – ideally dimensioned saw band wheels with precision bearings and track adjustment
- Simple saw blade change, permanent monitoring of the saw blade tension with infinitely adjustable saw blade tensioner and SBÜ limit stop switch
- Tight, backlash-free saw blade guide – Tension bearing adjustable at the front in relation to the workpiece, precisely adjustable tension bearing with eccentric axis
- Chip scraper and chip brush
- Reliable in operation – saw blade protection and SBÜ with limit switch, gripping protection, AutoOFF shut-off automatic at saw end, emergency stop, zero voltage solution, CE-compliant
- Pluy&Play equipment with oil filling and band saw blade bimetal Cobalt 27×0,9 mm
- Internal forces up to 200×400 mm.
- Cutting of right- and left-hand mitres – Vise clamping left or right of the interface.
PRODUCT HIGHLIGHTS
Very special – excellent technology
CSO and M/S mitre bandsaws impress with their high product quality and very
good performance. Some of the keywords associated with them illustrate their
class: Ideal drive and saw wheel dimensions, compact gearbox with oil bath for
permanent lubrication, torsion-resistant saw frame with tapered roller
bearings, precisely adjustable saw blade guide, high safety through monitoring
of saw blade tension …
Sizes and cutting quality
CSO and M/S models offer a cutting range from 300×170 mm and 400×200 mm and
have two cutting speeds, 35/71 m/min or 38/77 m/min. A cutting speed
controller for 20-90 m/min is also available as an optional extra. CSO models
are equipped with a continuously variable automatic lowering mechanism that
adapts to the sawing frame feed (lowering speed).
Application examples –
- Metal construction
- Mechanical engineering
- Equipment construction
- Plant construction
- Pipeline construction
- Tank construction
- Container construction
- Installers
- Automotive workshops
- Body construction
- Metalwork shops
- Forging
- Plumbers
- Insulating companies
- Structural engineering
- Civil engineering
Standard features
- CSO and M/S model
- ABV automatic lowering mechanism with control valve
- SSS quick-action vice
- Bar lock with material stop
- Vice clamping right/left
- WSS quick-action angle clamp
- Angle scale
- Compact gearbox with oil filling
- Central operating/control panel
- ERGO control lever / on/off
- Cooling system with electric pump
- Saw band wheels with precision bearings
- Saw band track adjustment
- Saw band tensioner
- SBÜ saw band monitoring limit switch
- Adjustable front saw band guide
- Front/rear adjustable clamping bearings
- Chip remover and chip brush
- Saw blade protection with limit switch
- AutoOFF shutoff mechanism – Emergency stop/no-voltage protection
- Saw frame with tapered roller bearings
- Steel plate base with chip tray
- Bandsaw blade bimetal cobalt
- Tools/Operating instructions/CE
Special accessories
- Stepless speed adjustment 20-90 m/min
Specifications:
- Article Number: 78512
- EAN Code: 9004853785122
- Cutting Range: 300×170 mm to 400×200 mm
- Cutting Speeds: 35/71 m/min or 38/77 m/min
- Optional Cutting Speed Controller: 20-90 m/min
Product Usage Instructions:
- Setup and Preparation:
- Unpack the MACC Metal Band Saw and ensure all parts are included.
- Place the band saw on a stable and flat surface in your workshop.
- Ensure the power supply is compatible and connect the necessary power cables.
- Adjusting the Saw:
- Adjust the saw blade guide to ensure precise cutting.
- Set the desired cutting speed based on the material being cut.
- Cutting Process:
- Secure the material to be cut firmly in place on the cutting platform.
- Turn on the band saw and carefully feed the material through the blade.
- Monitor the cutting process and make any necessary adjustments for optimal results.
Maintenance:
- Regularly clean the band saw to remove metal shavings and debris.
- Check and lubricate moving parts to ensure smooth operation.
Frequently Asked Questions (FAQ):
Q: What are some common applications for the MACC Metal Band Saw Special
411 CSO?
A : The band saw is commonly used in metal construction, mechanical
engineering, equipment construction, plant construction, pipeline
construction, and more.
Q: Does the band saw come with an automatic lowering mechanism?
A : Yes, the CSO models are equipped with an ABV automatic lowering
mechanism with a control valve for added convenience.
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