ELMAG 58224 Movable HDi 16K400 KB Induction Heater Owner’s Manual

June 1, 2024
ELMAG

ELMAG 58224 Movable HDi 16K400 KB Induction Heater

incl. 4.25 m induction hose package with lateral heating head
PLEASE NOTE: Device must not be transported horizontally!!!

Article Number: 58224
EAN Code: 9004853582240

Now included for a short time free of charge
58258 | XL induction heating head complete.

PRODUCT HIGHLIGHTS

HDi 11K400 & HDi 16K400
Our induction devices for heating ferrous materials are characterised by high performance and outstanding functions; they generate the heat directly inside the metal and reach red heat (up to about 1000°C) in a few seconds, without changing the properties of the metal. Since the heat is generated only at the point required, all the usual work of straightening, bending and replacement of pins and bearings can be carried out with it. Since the devices operate without an open flame, their operating costs are 50% lower than when using gas cylinders. They can also be used near cables, hoses and other heat-sensitive parts. ELMAG products have obtained all the required European certifications, including in the field of electromagnetic field emission. They are equipped with a special isolation transformer which guarantees the highest level of reliability even under the most adverse conditions or in the event of a short circuit.

Applications

  • Removal of broken bolts, wheel suspensions, shock absorbers, springs, cast components
  • Straightening of shafts, tie rods, leaf springs, wishbones & drive shafts, rigid axles, truck tie rods, and components after welding
  • Loosening of seized axles, ball joints, nuts, bolts, mufflers, lambda sensors, ABS sensors, wheel bolts, rusted studs & stud bolts, hinges, insulation material
  • Exhausts & brakes
  • Bending & forming of sheet metal, rods, pipes
  • Machining of brake lines
  • Heating of pulleys
  • Rust removal from castings
  • Preheating during welding
  • Soldering
  • Strengthening and hardening
  • Cold & hot straightening
  • Tempering

Equipment

  • Induction hose package 4.25m
  • Induction heating head for lateral heating
  • Mobile generator
  • User manual / CE

SPECIFICATIONS

Output power 16 kW
Duty cycle at max. Power (at 20 °C) ~60 min
working frequency 15 – 30 kHz
inductions-hose package length 4,25 m
supply cable generator 8 m
choosable heat power 5 Stages
thermal overload protection Yes
liquid-cooled Yes
Hydraulic heat exchanger with fan Yes
microprocessor controlled Yes
voltage/phases 400 / 3 V / ~
Mains frequency 50 Hz
anti-surge fuse 25 AT
Degree of protection (IP) 21
coolant tank 20 l
Dimensions 550x560x1010 mm
Weight 130 kg
connector CEE 32A

Including ELMAG®-Quality Check

ELMAG-58224-Movable-HDi-16K400-KB-Induction-Heater-
fig-1

  • Depreservation, degreasing and de-securing
  • Assembly until ready for use Oil filling of gearboxes, oil baths and central lubrication systems
  • Testing of electrics, safety components and devices
  • Test run on all shift and power levels
  • 30-minute test run at the highest power level
  • a Checking and, if necessary, adjustment of machine tolerances, e.g. V-belt tension and spindle concentricity
  • Testing of all machine functions

For lathes, in addition

  • Lathe chuck reassembly with the marking of minimum tolerance
  • Measurement of the spindle nose to tolerance < 0.01 mm
  • Measurement of the lathe chuck
  • Setting the tailstock parallelism

For MIG/MAG/MMA/WIG welding, plasma cutting & induction heating equipment (depending on the type of equipment)

  • Assembly of the unit, chassis assembly
  • Intermediate hose assembly
  • Mains plug assembly and gas hose assembly
  • Connection preparation for gas or compressed air
  • Control cable plug Assembly on hose assembly
  • Installation & activation of water cooling unit for modular systems
  • Filling with cooling liquid for liquid-cooled units
  • Short test run or test welding

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals